Vmac VR70 Manuel utilisateur

VR70 UNDERHOOD

AIR COMPRESSOR

INSTALLATION MANUAL

System V900127

2012 - 2015 GM 2500-3500 Pickup

6.0L Vortec Gas

VMAC – Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

Installation Manual for VMAC

System V900127

2012 - 2015 GM 2500-3500 Pickup, Crew Cab

6.0L Vortec Gas

General Information..................................................................... 4

Before You Start....................................................................... 4

Part 1: Warranty and System ID................................................. 5

Part 2: Preparing for Installation................................................ 7

2.1 Preparing for Installation .................................................... 7

Part 3: Installing the Control Components ............................... 11

3.1 Installing the Components.................................................. 12

3.2 Connecting the In-Cab Wiring............................................ 12

3.3 Connecting the Under-Hood Wiring ................................... 13

Part 4: Installing the Tank and Hoses........................................ 16

4.1 Installing the Tank and Brackets........................................ 16

4.2 Installing the Tank Assembly.............................................. 18

Part 5: Installing the Cooler, Bracket and Compressor........... 21

5.1 Installing the Crank Pulley.................................................. 21

5.2 Modifying the Radiator Hoses............................................ 23

5.3 Installing the Cooler............................................................ 24

5.4 Installing the Hoses............................................................ 25

5.5 Installing the Main Bracket and Compressor ..................... 26

5.6 Connecting the Hoses........................................................ 29

5.7 Completing the Installation................................................. 30

Part 6: Adding Oil to the System............................................... 31

Part 7: Finishing the Installation................................................ 32

7.1 Connecting to Switched Power 2012 - 2013...................... 32

7.2 Connecting Switched Power 2014 - 2015.......................... 33

7.3 Securing the Wiring............................................................ 39

Part 8 Completing and Testing the Installation........................ 40

Safety Test ............................................................................... 40

Part 9: Finishing the Installation................................................ 41

9.1 Before Starting the Engine Checklist.................................. 41

9.2 After Starting the Engine Checklist .................................... 41

9.3 Final Testing....................................................................... 42

Part 10: Setup, Performance Testing and Adjustments......... 43

Part 11: Optional Accessory Installation ................................. 44

Part 12: Auxiliary Air Receiver ................................................... 45

Part 13: Accessory Products...................................................... 46

VMAC – Truck Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

Document 1930191

Installation Manual for VMAC System V900127

2012-2015 GM 2500-3500 Vortec 6.0 Gas

Changes and Revisions

Version

Revision Details

Revised by/date

Approved by/date

Implemented

ECN 13-106

MC 06 Nov 2013

MP/RD 19 Dec 2013

19 Dec 2013

ECN 14-030

AJH 15 May 2014

MP/DB 26 May 2014

26 May 2014

ECN 14-084

JR 08 Dec 2014

MH/RD 23 Dec 2014

23 Dec 2014

ECN 15-063

RF 17 Jun 2015

SC/RD 18 Jun 2015

18 Jun 2015

ECN 15-090

RF 21 Jun 2015

CH/JC 30 July 2015

30 July 2015

Important Information

This symbol is used to call your attention to instructions

concerning your personal safety. Watch for this symbol; it

points out important safety precautions, it means “attention,

become alert! Your personal safety is involved. Read the

message that follows and be alert to the possibility of

personal injury or death. Be alert; your safety is involved.

While it is impossible to warn about every conceivable

hazard, let good common sense be your guide.

This symbol is used to call your attention to additional

instructions or special emphasis on a specific procedure.

The information in this manual is intended for certified VMAC installers

who have been trained in installation procedures and for people with

mechanical trade certification who have the tools and equipment to

properly and safely perform the installation. Do not attempt this

installation if you do not have the appropriate mechanical training,

knowledge and experience.

Follow all safety precautions for under hood mechanical work. Any

grinding, bending or restructuring operations for correct fit in modified

trucks must follow standard shop practices.

All hoses, tubes, and wires that are rerouted or shifted

during installation must be secure so that they do not

contact excessively hot areas or sharp edges. Where

possible, use rubber coated P-clips. Follow the routing

suggestions in this manual and cover all hoses with plastic

loom or equivalent hose protection.

VMAC – Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

These instructions are a general guide for installing this system on

standard production trucks and do not contain information for installation

on non-standard trucks. This system may not fit special order models or

those which have had other changes without additional modifications. If

you have difficulty with the installation, contact VMAC.

The VMAC warranty form is included in the documentation package.

This warranty form must be completed and mailed or faxed to VMAC at

the time of installation for any subsequent warranty claim to be

considered valid. Alternatively, the warranty form can also be found at:

http://vmacair.com/support/warranty

To order parts, contact your VMAC dealer. Your dealer will ask for the

VMAC serial number, part number, description and quantity. To locate

your nearest dealer, call 1-888-241-2289 or visit:

http://vmacair.com/dealer-locator/

All trademarks used in this manual are the property of the respective copyright holder.

The contents of this manual may not be reproduced in any form without the express written

permission of VMAC, 1333 Kipp Road, Nanaimo, BC V9X 1R3.

Printed in Canada

VMAC – Truck Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

General Information

Before You Start

Read this manual before attempting installation so that you can

familiarize yourself with the components and how they fit on the truck.

Identify variations for different model years and different situations that

are listed in the manual. Open the package, unpack the components

and identify them.

All fasteners must be torqued to specifications. Use manufacturers

torque values for OEM fasteners. Apply Loctite 242 or equivalent on

all engine-mounted fasteners. Torque values are with Loctite applied

unless otherwise specified.

STANDARD GRADE 8 NATIONAL COARSE THREAD

Size

1/4

5/16

3/8

7/16

1/2

9/16

5/8

Foot-pounds (ft-lb)

110

170

280

Newton meter

(N•m)

12 24 47 74 108 149 230 379

STANDARD GRADE 8 NATIONAL FINE THREAD

Size

3/8

7/16

1/2

5/8

Foot-pounds (ft-lb)

180

320

Newton meter (N•m)

122

244

434

METRIC CLASS 10.9

Size

M10

M12

M14

M16

Foot-pounds (ft-lb)

104

174

Newton meter (N•m)

141

236

Special Tools Required

•OEM flywheel locking tool part number J42386.

•Pneumatic fan wrench removal set (such as Lisle 43300) or a

manual fan pulley holder (such as KD3900)

•Loctite 242

Hose Information

Depending on other installed equipment, it might be necessary to

move the air/oil separation tank from its intended location. The hoses

used in VMAC compressor systems have a specific inner liner that is

compatible with our compressor oil. Use of hoses other than those

supplied or recommended by VMAC may cause compressor damage

and may void your warranty. Please contact VMAC for replacement

hoses and further information.

VMAC – Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

Part 1: Warranty and System ID

□Complete the warranty form.The VMAC warranty form is

located at the back of this manual. This warranty form must be

completed and mailed or faxed to VMAC at the time of installation

for any subsequent warranty claim to be considered valid. This

form can also be found online at:

http://vmacair.com/support/warranty/

System Identification and Operating Instructions

The System Identification Number Plate must be attached to the

vehicle at the time of installation. This plate provides information that

allows VMAC to assist in customer inquiries and ordering of parts.

□Mark and drill two 7/64-inch holes in the top of the cross member

in front of the OEM air filter box. Secure the plate with supplied

self- tapping screws. (Figure 1.1)

Passenger Side

Headlight

System Identification

Number Plate

Passenger Side

Fender

Figure 1.1 – System Identification Plate

□Clean cross member beside the number plate and stick the VMAC

belt routing diagram to the cross member.

□As part of the installation process, ensure that the safety and

operational instruction decal is affixed in an obvious location so

that it can be seen by vehicle operators. A good spot for this is

usually on the inside of the door or on the panel underneath the

steering wheel. (Figure 1.2)

VMAC – Truck Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

Figure 1.2 – Operating Instructions

□To alert any technicians that may service the vehicle, affix the

servicing caution/contact label in the engine compartment near

the hood latch in a visible location. Thoroughly clean the selected

area before affixing the label (Figure 1.3)

Figure 1.3 – Service label

To order parts, contact your VMAC dealer. Your dealer will ask for the

VMAC serial number, part number, description and quantity. To locate

your nearest dealer, call 1-888-241-2289 or visit www.vmacair.com

VMAC – Vehicle Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

Part 2: Preparing for Installation

2.1 Preparing for Installation

Preparation for installation is very important. Missing an item can

cause problems in the installation or even damage to components.

Check off each item as it is completed so that you do not miss any

preparation steps.

□Locate the Engine Control Module (ECM) on the inside of the

driver side fender, at the front near the fuse panel. (Figure 2.1)

Figure 2.1 – ECM Location

□Remove electrical tape and peel back plastic loom for connectors

X1 (smallest connector at the top of ECM) and X2 (larger

connector beside X1)

Do not use a test light to probe for power on vehicle

circuits, the increased current draw of the test light may

damage components

ECM

Fuse

Pane

VMAC – Truck Mounted Air Compressors

Toll Free: 1-888-241-2289

Fax: 1-250-740-3201

2012 - 2014 trucks have different colour wires than 2015

trucks, pay attention to model year and wire colours.

ECM connector X1 has multiple wires with the same

color. Follow the tests below to determine the correct

wire.

2015: There are two white wires with grey stripe

2014: There are two orange wires with black stripe

Do not use a test light to probe for power on vehicle

circuits, the increased current draw of the test light may

damage components

□Locate the wire going to pin 34 in ECM connector X1 (Figure 2.2)

•2015 white wire with grey stripe

•2012 - 2014 orange wire with black stripe

Figure 2.2 - ECM Connector X1 Front View

□With the engine off, using a voltmeter, probe each wire

•2015 white wire with grey stripe

•2012 - 2014 orange wire with black stripe

and turn the ignition switch to RUN.

□The correct wire will show 0 Volts in PARK or NEUTRAL and 12

Volts in all other gear selector positions.

□Turn the ignition switch off. Mark the correct wire for electrical

connections later in the installation process.

Pin 34

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