Viessmann Vitosol 100 Manuel utilisateur

VITOSOL 100

Installation instructions

for heating engineers

VitosolĂ100

TypeĂs2.5

Flat solar panels for pitched roofs, installation on top of roofs

5862Ă511 GBăăă /2003

Safety instructions

Please follow these safety instructions closely to prevent accidents and

material losses.

Safety regulations

Installation, initial start-up, inspection,

maintenance and repairs must only

be carried out by a competent

person (heating engineer/installation

contractor).

Observe all current safety

regulations as defined by DIN, EN,

DVGW and VDE or locally applicable

standards.

See also the safety instructions sheet

in the Vitotec technical documentation

folder.

Before working on the equipment/

heating/solar heating system, isolate

its mains electrical supply (e.g. by

removing a separate mains fuse or

by means of a mains electrical

isolator) and safeguard against

unauthorised reconnection.

Observe maximum load and

distance from roof edge for the

substructure installed on the roof to

DINĂ1Ă055.

Earthing/lightning protection of the

solar heating system

Install an electrical conductor on the

pipework system of the solar circuit

in the lower part of the building to

comply with VDE or local

regulations.

Connection of the collector system to

a new or existing lightning

protection facility or the provision of

local earthing should only be carried

out by authorised personnel, who

must take into account the

conditions applicable on site.

¨ĂSafety instructions

Denotes information which must be

observed to prevent accidents and

material losses.

5862Ă511 GB

Index

Page

Component summaryĂ 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing the fixing frames

Installation with roof tiesĂ 6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation without roof ties (roofs with higher snow loads)Ă 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation without roof ties (e.g. on sheet steel roofs)Ă 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fitting mounting railsĂ 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing collectorsĂ18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ydraulic connectionsĂ

Installing the connection set and collector temperature sensorĂ 20

. . . . . . . . . . . . . . . . . . . . . . . .

InstallationĂ22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Initial start-upĂ24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5862Ă511 GB

Component summary

ACollector

5862Ă511 GB

1 2

18 9

qR qT qZ qU qI qO wP

wQ wW wE wR wT wZ

wU wI

wO eP

3 54

6 7 qP qQ

qW qE

Component summary (cont.)

Roof tile integration

1Batten

38Ă×Ăă58Ă×Ă1Ă5 0 or 2Ă430Ămm

30Ă×Ă100Ă×Ă1Ă5 0 or 2Ă430Ămm

2Roof tie

3Zinc-plated countersunk chipboard

screw (SpaxĆs) 6Ă×Ăā80Ămm

4Zinc-plated countersunk chipboard

screw (SpaxĆs) 5Ă×Ăā30Ămm

Slate integration

5Roof tie

6Zinc-plated countersunk chipboard

screw (SpaxĆs) 6Ă×Ăā30Ămm

Plain tile integration

7Roof tie

4Zinc-plated countersunk chipboard

screw (SpaxĆs) 5Ă×Ăā30Ămm

Corrugated roofing sheet integration

8Roof tie with clamping bolt for cor-

rugated roofing sheet profileĂ5 and 6

9Roof tie with clamping bolt for

corrugated roofing sheet profileĂ8

On-site accessories (not shown):

Hexagon woodscrew ∅Ă8Ămm

(length according to the corrugated

roofing sheet profile)

Fixing without roof ties

e.g. on sheet steel roofs

qP Clamping bolt

Roof tile integration

(higher snow loads)

qQ Solar panel support with

clamping bolt

On-site accessories (not shown):

Zinc-plated countersunk chipboard

screw (Spax-s) 3Ă×Ă25Ămm

For all types of roof cover

qW Joining element

qE Mounting rail

1Ă1 5 or 2Ă330Ămm

qR Washer ∅Ă8.4Ămm

qT Hexagon screw MĂ8Ă×Ă10

qZ Mounting plate

qU Clamping bolt

qI Locking bolt with threaded stud

qO Hexagon nut

Accessories for one panel array

wP Connecting pipe

Connection set, comprising:

wQ Hose clip

wW Mounting rail cover

wE Connecting pipe

wR Plugs

wT Compression fitting (elbow)

∅Ă22Ămm, 90º

wZ Support sleeve

Accessories for one solar heating

system

Sensor well set, comprising:

wZ Support sleeve

wU Compression fitting (tee)

∅Ă22Ămm

wI Sensor well

wO Strain relief fitting

eP Thermal insulation

5862Ă511 GB

Installing the fixing frames

Install the panel array level or slightly inclined (approx. 10Ămm) towards the

connection side to ensure complete venting.

Installation with roof ties

Summary

ARoof tie

BCollector

CMounting rail

DAdditional batten, 38Ă×Ă58Ămm

(only for roof tile integration)

EAdditional batten, 30Ă×Ă100Ămm

(only for roof tile integration)

Dim.Ă"X" according to the width of

the tile head.

Roof integration Dim.ĂY

Roof tiles 440

Slates 348

Plain tiles 380

Corrugated roofing sheets 20

5862Ă511 GB

ABCDE

Installing the fixing frames (cont.)

The illustration shows dimensions for the installation of four panels.

Number 1 2 3 4 5 6

Dim.ĂA mm 1Ă050 1Ă050 1Ă050 1Ă050 1Ă050 1Ă050

Dim.ĂB mm ćć ćć 900 900 900 900

Dim.ĂC mm ćć 150 150 150 150 150

Dim.ĂD mm ćć ćć ćć 300 300 ćć

Dim.ĂE*1 mm 1Ă050

2Ă250

A+C+A

3Ă300

A+C+B

+C+A

4Ă500

A+C+B+D+B

+C+A

5Ă00

A+C+B+D+B

+D+B+C+A

6Ă50

A+C+B+C

+A+C+A+C

+B+C+A

Dim.ĂF mm 1Ă1 5 2Ă330 3Ă505 4Ă660 5Ă835 6Ă990

Dim.ĂG mm 62.5 40 102.5 80 6 .5 120

Dim.Ă mm 8 .5 88 98.5 99 109.5 110

*1Dim.ĂE comprises dimensions A to D;

For static reasons maintain the stated sequence.

5862Ă511 GB

Installing the fixing frames (cont.)

Fitting roof ties in the case of roof tile integration

1. Push up the roof tiles in accordance

with the dimensions shown in the

illustration on pageĂ6 and .

2. Secure the battens to the joists at

the head of the exposed rows of

tiles in accordance with the

dimensions shown in the

illustration on pageĂ6 (maintain

dimension 185Ămm).

3. Hook the roof ties into the battens

in accordance with the dimensions

shown in the illustration on

pageĂ .

4. Remove the drip tab and profiling

from the roof tiles in the area of

the roof ties.

5. Secure the roof ties and roof tiles.

Continue with mounting rail

installation on pageĂ1 .

5862Ă511 GB

5.2.

30 x 100

38 x 58

Installing the fixing frames (cont.)

Fitting roof ties for slate integration

1. Mark the position of the roof ties

in accordance with the dimensions

shown in the illustration on

pageĂ .

2. Remove slates from the roof tie

location.

3. Secure the roof ties to the roof

face.

Utilise commercial lead flashing to

prevent the ingress of moisture.

4. Cover the roof.

Continue with mounting rail

installation on pageĂ1 .

5862Ă511 GB

Installing the fixing frames (cont.)

Fitting roof ties in the case of plain roof tile integration

1. Mark the position of the roof ties

in accordance with the dimensions

shown in the illustration on

pageĂ .

2. Remove tiles from the roof tie

location.

3. Hook the roof ties onto the

battens, locate and align on top of

the tile below.

4. Secure the roof ties to the battens.

5. Cover the roof; trim tiles to suit

with an angle cutter. Trim approx.

35Ămm off the tiles.

Continue with mounting rail

installation on pageĂ1 .

5862Ă511 GB

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