Vermont Castings VC400 Manuel

Page 1

VC400 ASSEMBLY

VC400 ASSEMBLYPROCEDURES

Tools Required: Knife or Scissors, Hammer, 7/16” (11 mm) wrench/ratchet or an adjustable wrench,

Step 1: Unpack carton

Use the knife or scissors to cut the strapping on the package then lift off the cardboard cap. Remove the

cardboard sleeve lifting it straight over top of the barbecue. Check the 5 enclosed parts kits, against the

parts list (Appendix A) to ensure that no parts are missing.

Philips or Robertson screwdriver.

VERMONT

astings

Box

VERMONT

Castings

Box

VERMONT CASTINGS

Page 2

VC400 ASSEMBLY

Step 2: Prop up left hand side of the barbecue

In order to attach casters and wheels to the barbecue,each side

of the unit must alternately be propped up to provide access to

the bottom of the legs. A block of wood or other solid item

about 4-6 inches high will suffice for this purpose.

The same process can be used with the right

legs for attachment of the unit’s wheels.

NOTE: BEFORE BEGINNING ANYASSEMBLY, REMOVE THE

BARBECUE’S SIDE PANELS TO PREVENT THEM FROM BEING

DAMAGED.

Step 3: Install Casters

Materials Required:

Two casters and two caster inserts.

Place a caster insert in the bottom of the

rear left leg and tap it into place with a

hammer. Tap the other caster insert into

the front left leg. Snap the casters into

the inserts.

VERMONT

Castings

VERMONT

astings

VERMONTVERMONT CASTINGS

Caster

Insert

Hand Hold

(Lift Up and Pull Out)

Shoulder

Screws

Page 3

VC400 ASSEMBLY

Step 4: Attach Wheels

Materials Required: 1/2” diameter axle; two

1/2” axle caps and two wheels.

Prop up the right hand side of the barbecue

using the method described in Step 2.

Tap a cap onto one end of the axle. Push

a wheel onto the axle flush against the

cap with the cone shaped side of the

wheel facing inward. Insert the axle

through the holes at the bottom of the

right hand legs. Finally slide the other

wheel into place on the axle, again with

the cone shaped side facing inward, and

tap the other axle cap

onto the axle.

Cap Wheel

Axle

Caps

Wheels

Axle

VERMONTVERMONT

astings

VERMONTVERMONT

astings

VERMONT CASTINGS

NOTE: PLACE THE UNIT ON LEVEL GROUND. LOCK CASTERS BEFORE

PROCEEDING TO STEP 5 AND BEGINNING FURTHER ASSEMBLY.

Page 4

VC400 ASSEMBLY

Step 5: Attach Shelf Supports Materials Required: Left and Right shelf supports and eight

Attach the right shelf support to the barbecue by loosening the 4 existing leg bolts, approximately 3 turns, so

that the shelf support can slide over the bolt heads. Insert a shim washer sideways behind the head of one of

the bolts and in front of the shelf support. Tighten the bolt using the 7/16” (11 mm) wrench/ ratchet or

adjustable wrench. Repeat inserting shim washers behind the heads of the remaining 3 bolts.

Attach the left shelf support in the same manner.

Step 6: Install Handle Grips

Place the top half of one handle grip, the half bearing the Vermont Castings logo, onto the right shelf support

handle. Use the holes provided as a guide. Snap the two halves of the handle grip together and secure them

using two Philips screws and a Philips screwdriver.

Repeat this procedure for the left shelf support handle grip.

Finally, attach the last handle grip set to the front lid handle.

Materials Required: Three handle

grip sets (six pieces total) and six

#4 x 3/4” Philips screws.

shim washers.

VERMONT

Castings

VERMONT CASTINGS

Shim

Page 5

VC400 ASSEMBLY

Step 7: Attach Front Condiment Shelves

Materials Required: Four #10-24 x 1/2” carriage bolts; two # 10-24 x 1/4” nylon bolts; two # 10-24 nylon

nuts; four #10-24 lock nuts; four 1” diameter rubber washers; the right front shelf; the left front shelf.

Align the two holes of the right front

condiment bin with those provided on the front

bracket of the right shelf support. Use two carriage

bolts (bolts with a squire shoulder below the head)

in the front; two rubber washers between the

condiment shelf and support bracket; and two

lock nuts at the rear to secure shelf to the unit at

each hole. Assemble loosely.

Next secure the shelf to the front

control panel by aligning the center hole on the

inside bottom side of the shelf with the hole

provided on the right side flange of the control

panel. Loosely assemble the pieces together

using a nylon nut & bolt.

Repeat to attach the left condiment shelf.

Do not tighten he fasteners yet.

Step 8: Attach Side Shelves

Materials Required: Nine #10-24 x 1/2” round head bolts; nine #10-24 lock nuts; and the left and right side

shelves and the Tool Holder.

NOTE: See separate rotiserie instructions to

assemble rotisserie bracket to left side shelf.

1 Fit the left side shelf onto the left shelf

support and secure it to the unit at the rear

using two bolts and two lock nuts. Assemble

loosely. 2Secure the left side shelf to the

left front shelf with one bolt and nut.

NOTE: The Tool Holder may be assembled

at this time to the left or right end. The top

of the Tool Holder fits under the edge of the

shelf. 3Finally, secure the left side shelf to

the side of the base using a bolt and nut.

Tighten all connections on both the condi-

ment bins and side shelf.

Repeat for the right side shelf.

VERMONT

Castings

Bolt

Nut

Bolt

Nut

Tool Holder

VERMONT CASTINGS

VERMONT

Castings

Carriage

Bolt

Roundhead

Bolt

Lock

Nut

Rubber

Washer

Page 6

VC400 ASSEMBLY

Bottom

Panel

Bottom Panel

For Propane

Models

Screws

Step 9: Attach the Handles to the Cabinet Doors

Materials Required:

Two door handles with four screws.

Attach a door handle to the left cabinet door by aligning

the ends of the handle with the two holes provided on

the top right side of the door. Secure the handle using the

screws provided and a Philips screwdriver.

Repeat for the right hand door handle.

Step 10: Insert the Bottom Panels and Install Tank Tip-out

Materials Required: Two bottom panels. Two #8-18 self-tapping screws for Propane Model Only.

Insert the bottom panels of the cabinet by placing the lips of the panels on the front and rear leg brace. For Natural

Gas models two shallow panels are used. For Propane models one shallow panel is used on the left side.

For Propane models the right hand cylinder base panel

has been loosely assembled at the factory. Push the base

pan down until the lips of the panel sit on the front and

rear leg braces. Tighten the four screws that secure the

base pan.

Attach the bracket of the tank tip-out assembly to the

right end brace with two self-tapping screws.

Bottom

Panel

Bottom

Panel

Natural Gas Model Propane Model

Screws

Page 7

VC400 ASSEMBLY

Step 11: Set up the Grease Pan and Grease Cup Holder

Materials Required: Grease pan; grease

cup, grease cup holder assembly.

Beneath the cooking unit a guide track has been

provided so that the grease pan can easily slide

in and out. This guide track can be accessed

from the left side of the barbecue. Slide the

grease pan halfway out to install the grease cup

assembly. Insert a disposable aluminum pan into

the grease cup holder then hook it onto the slots

provided on the end of the grease pan. Push the

grease pan back into place.

(Note: the grease cup should be hanging below

the square hole provided in the grease pan).

Step 12: Attach the Back Panel of the Cabinet

Materials Required: Two #8-18 self-tapping screws; two #8-18 self-tapping shoulder screws; back panel.

Grease Cup

Holder

Grease Cup

Grease Pan

Install the self-tapping shoulder screws into the lowest holes in the rear leg panels.

Place the back panel, with the louvres facing down and to the rear, on top of the rear leg brace. Ensure that

the slots at the lower side flanges of the panel fit over the shoulder screws just installed in the rear leg

panels. Secure the top of the panel using two self-tapping screws in the holes provided at the top right and

left hand corners of the panel.

Shoulder

Screws

Page 8

VC400 ASSEMBLY

Step 13: Install Sear Plates, Cooking Grates, Warming Rack, and Smoker Boxes

Materials Required: Two sear plates; smoker box with lid; three cooking grates, and the warming rack.

Place the sear plates into the barbecue ensuring that

their edges are facing downward. The sear plate with

the large square cutout will house the smoker box. The

plate with the smoker box hole should be placed so that

it is closer to the rear of the unit on the left side of the

Grill. If the plates have arrows stamped on them,

position the plates so the arrows point to each other.

Place the lid on the smoker box.

Position the 3 cooking grates in the base unit with the

finger holes to the front. These may be turned over to

provide an angled flat surface for delicate foods.

Slip the rear lip of the warming rack into the two

supports extruding above the rotisserie burning hous-

ing.

Let it rest in a level position.

To use the rotisserie smoker box. Remove the warming

rack, and sit the box and lid on top of the rotisserie housing.

Step 14: Insert the Gas

Tank

Materials Required: Gas tank.

(Not supplied with barbecue)

Rotate the tank tip-out down until

its pivoting handle contacts the

ground. Place your propane tank

on the cradle of the tip-out. Rotate

the tip-out back to the upright

position.

Connect the tank to the main

regulator.

VERMONT

Castings

Sear

Plates (2)

Smoker

Box

Cooking

Grates (3)

Finger

Hole

Warming

Rack (1)

Page 9

VC400 ASSEMBLY

APPENDIXA

The contents of the VC400 parts kits included in the appliance pack should be as follows:

Step 15: Reinstall the Base Panels of the Cabinet

Materials Required: 2 side panels

Take the smaller base panel with the louvres facing down and out and attach it to the right side of the cabinet

by sliding the holes on the side of the panel onto the shoulder screws protruding from the legs. Push the

panel down to secure it in position.

Repeat for the left base panel.

Hand Hold

(Lift Up and Pull Out)

Shoulder

Screws

Box 1:

Warming Rack (1)

Rear Lower Panel (1)

Left Stainless Steel Side Shelf (1)

Right Stainless Steel Side Shelf (1)

Axle (1)

Box 2:

Shelf Support Assembly (2)

Left Stainless Steel Condiment Shelf (1)

Right Stainless Steel Condiment Shelf (1)

Bottom Panel - Plain (1)

Sear Plate - Right Hand (1)

Sear Plate - Left Hand (1)

Smoker Box-Rotisserie-Body (1)

Smoker Box-Rotisserie-Lid (1)

Tool Holder (1)

Parts Bag

#50000030 Smoker Box (1)

#50000032 Smoker Box Lid (1)

#50000092 Wheels (2)

#50000090 Casters (2)

#50000091 Caster Inserts (2)

Grease Cup (2)

Grease Cup Holder (1)

Handle Grip Top (3)

Handle Grip Bottom (3)

Hardware Kit (1)

Door Handle and Mounting Screws (2)

Box 3:

Cooking Grates (3)

Box 4:

Rotisserie Motor (1)

Spit Rod (1)

Spit Fork Kit (1)

Rotisserie Support Bracket (1)

Rotisserie Motor Bracket (1)

Rotisserie Bracket Guide (1)

Box 5:

Side Burner Assembly (1)

Side Burner Cover (1)

Side Burner Bracket (1)

Hinge Rod (1)

Push Nut - 1/4” (2)

Page 10

VC400 ASSEMBLY

VC400 ASSEMBLY DRAWING

35 34

29 28

27 54

Autres manuels Vermont Castings Gril

Vermont Castings

Vermont Castings VCSeries Manuel utilisateur

Vermont Castings

Vermont Castings Signature VCS3507 Manuel utilisateur

Vermont Castings

Vermont Castings Signature Series Manuel

Vermont Castings

Vermont Castings Signature VCS4027 Manuel utilisateur

Vermont Castings

Vermont Castings VCS Series Manuel utilisateur

Vermont Castings

Vermont Castings CF9050 Manuel utilisateur

Vermont Castings

Vermont Castings VCS4000 Manuel

Vermont Castings

Vermont Castings Signature VCS5017 Manuel utilisateur

Vermont Castings

Vermont Castings Signature VCS301 Series Manuel

Vermont Castings

Vermont Castings Signature VCS5037 Manuel utilisateur

Vermont Castings

Vermont Castings VCT223SSP Manuel

Vermont Castings

Vermont Castings Signature VCS501 Series Manuel utilisateur

Vermont Castings

Vermont Castings Signature VCS5027 Manuel utilisateur

Vermont Castings

Vermont Castings VCSeries Manuel utilisateur

Vermont Castings

Vermont Castings VANGUARD XE Manuel utilisateur

Vermont Castings

Vermont Castings VANGUARD G53903 Manuel utilisateur

Vermont Castings

Vermont Castings VANGUARD G36602 Manuel utilisateur

Vermont Castings

Vermont Castings Vanguard 2-Burner Barbecue Manuel utilisateur

Vermont Castings

Vermont Castings VCS5005BI Manuel utilisateur

Vermont Castings

Vermont Castings PIONEER Manuel utilisateur

Vermont Castings

Vermont Castings VC200 Manuel utilisateur

Vermont Castings

Vermont Castings VCS5008BI Series Manuel

Vermont Castings

Vermont Castings Signature VCS501 Series Manuel utilisateur

Vermont Castings

Vermont Castings Signature VCS4017 Manuel utilisateur

Manuels Gril populaires d'autres marques

Orbegozo

Orbegozo GR 2300 Manuel utilisateur

bora

bora PT11 Manuel utilisateur

Klarstein

Klarstein 10031664 Manuel utilisateur

Garland

Garland MWE3W Manuel utilisateur

Char-Broil

Char-Broil 463722714 Manuel utilisateur

Nexgrill

Nexgrill 720-0830HK Manuel utilisateur

Kenmore

Kenmore 415.16123800 Manuel utilisateur

Camp Chef

Camp Chef PG24CLAU Manuel utilisateur

Tucker Barbecues

Tucker Barbecues GTR Series Instructions de montage

Monogram

Monogram ZGG540NCP1SS Manuel utilisateur

Equipex

Equipex Sodir Savoy Manuel utilisateur

Gaggenau

Gaggenau VR 414 610 Manuel utilisateur

Miele

Miele KM 408-1 Manuel utilisateur

George Foreman

George Foreman GGR50B Manuel utilisateur

AOG

AOG T series Manuel utilisateur

Gorenje

Gorenje TG2000CB Mode d’emploi

Weber

Weber Genesis Silver-B Permamount NG 051701 Manuel utilisateur

Glen

Glen SA 3037 Manuel utilisateur