Vektek Guardian Manuel utilisateur

PL‐3302REV.P08IAWECNN/A

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©Copyright1986‐2010byVektek,Inc.



VEKTEK,INC.

1334EastSixthAvenue



Emporia,KS66801

18009920236

www.vektek.com

VektekGuardian™User’sguide

PL3302Rev.P08IAWN/A

Page|2of39

©Copyright1986‐2010byVektek,Inc.



Vektek,Inc.reservestherighttochangespecificationswithoutnoticeinanongoingproduct

improvementprocess



Vektek,Inc.

1334EastSixthAvenue

Emporia,KS66801

1‐800‐992‐0236

[email protected]

www.vektek.com



VektekGuardian™User’sguide

PL3302Rev.P08IAWN/A

Page|3of39

©Copyright1986‐2010byVektek,Inc.

™

TableofContents

QuickStartUsersGuide ...................................................................................................7

MACHINERECEIVER ...............................................................................................................................7

PoweringtheMACHINERECEIVER ................................................................................................................9

PalletIDs.............................................................................................................................................................9

INCYCLE ...........................................................................................................................................................10

Outputs..............................................................................................................................................................10

Pairing ...................................................................................................................................................13

InstallingFixtureTransmitter...........................................................................................................14

MountingConsiderations ..............................................................................................................................14

Overview............................................................................................................................. 16

UsingtheMACHINERECEIVER.................................................................................... 16

INCYCLE.................................................................................................................................................16

Idle..........................................................................................................................................................17

PalletMenu ...........................................................................................................................................18

EditPalletName: .............................................................................................................................................18

StorePallet .......................................................................................................................................................18

DeletePallet .....................................................................................................................................................19

AdminMenu..........................................................................................................................................20

AddPallet .........................................................................................................................................................20

Diagnostics(PasswordProtected) ..............................................................................................................21

Settings(PasswordProtected).....................................................................................................................22

FaultedPallets .................................................................................................................................................24

StoredPallets...................................................................................................................................................25

PalletInfo .........................................................................................................................................................25

MACHINERECEIVERWiring ........................................................................................ 27

PinDescriptions ...................................................................................................................................27

WiringSpecifications ..........................................................................................................................28

FIXTURETRANSMITTERM8WiringDescription................................................. 29

AdditionalLogicInformation.............................................................................................................29

VektekGuardian™User’sguide

PL3302Rev.P08IAWN/A

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©Copyright1986‐2010byVektek,Inc.

Maintenance .....................................................................................................................30

MACHINERECEIVERParts ..................................................................................................................31

FIXTURETRANSMITTERParts ...........................................................................................................32

Specifications.................................................................................................................... 33

CertificationInformation............................................................................................. 33

FCCCompliance ....................................................................................................................................33

FCCMachineReceiverAntennaInformation.............................................................................................33

IndustryCanada(IC)Compliance .....................................................................................................34

ICMachineReceiverAntennaInformation ................................................................................................34

Troubleshooting .............................................................................................................. 35

AppendixA:DiscreteSettingPalletManagementTable .................................. 37

MACHINERECEIVERDiscreteSettingManagementTable ............................................................37

AppendixB:BinarySettingPalletManagementTable ..................................... 38

MACHINERECEIVERBinarySettingManagementTable ...............................................................38

NOTES:................................................................................................................................. 39

VektekGuardian™User’sguide

PL3302Rev.P08IAWN/A

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©Copyright1986‐2010byVektek,Inc.

TableofFigures

Figure1:Guardian™Hardware ..................................................................................................................... 7

Figure2:MACHINERECEIVERmountingdimensions ................................................................................... 7

Figure3:MACHINERECEIVERWiring............................................................................................................ 8

Figure4:StartUpScreens........................................................................................................................... 11

Figure5:PasswordScreen ..........................................................................................................................12

Figure6:PasswordScreen ..........................................................................................................................13

Figure7:PairingScreen .............................................................................................................................. 13

Figure8:PalletAddedScreen ..................................................................................................................... 13

Figure9:FIXTURETRANSMITTERmountingdimensions............................................................................15

Figure10:IN‐CYCLEScreen ......................................................................................................................... 16

Figure11:IN‐CYCLEScreenw/ExternalWarning....................................................................................... 17

Figure12:MainScreen ............................................................................................................................... 17

Figure13:MainScreenw/ExternalWarning ............................................................................................. 17

Figure14:EditPalletNameScreen............................................................................................................. 18

Figure15:StorePalletScreen.....................................................................................................................18

Figure16:DeletePalletScreen...................................................................................................................19

Figure17:ConfirmDelete...........................................................................................................................19

Figure18:AddPalletScreen ....................................................................................................................... 20

Figure19:PalletAdded...............................................................................................................................20

Figure20:DiagnosticsMenu....................................................................................................................... 21

Figure21:InputStatusScreen .................................................................................................................... 21

Figure22:RelayStatusScreen.................................................................................................................... 21

Figure23:RelayPosition.............................................................................................................................22

Figure24:SettingsMenu ............................................................................................................................22

VektekGuardian™User’sguide

PL3302Rev.P08IAWN/A

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©Copyright1986‐2010byVektek,Inc.

Figure25:InputModeScreen ....................................................................................................................22

Figure26:SwitchTypeScreen ....................................................................................................................23

Figure27:ChannelSetScreen ....................................................................................................................23

Figure28:ChannelAdjustScreen ...............................................................................................................24

Figure29:FaultedPalletsMenu ................................................................................................................. 24

Figure30:StoredPalletsMenu................................................................................................................... 25

Figure31:PalletInfoMenu.........................................................................................................................25

Figure32:PalletInfoScreenDescription.................................................................................................... 25

Figure33SignalStrengthChart .................................................................................................................. 26

Figure34LinkQualityChart........................................................................................................................ 26

Figure35:MachineReceiverCableWiring ................................................................................................. 27

Figure36:Input/OutputSpecifications....................................................................................................... 28

Figure37:FIXTURETRANSMITTERWiring ..................................................................................................29

Figure38:SignalLogicChart ....................................................................................................................... 29

Figure39:FIXTURETRANSMITTERw/batterydoorremoved....................................................................30

VektekGuardian™User’sguide

PL3302Rev.P08IAWN/A

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©Copyright1986‐2010byVektek,Inc.

QuickStartUsersGuide

CongratulationsonpurchasingtheVektekGuardian™!Thefollowingisastepbystepquickstart

instructionguidetohelpyougettheGuardian™upandrunningwithease.



TheGuardian™systemsincludes:FixtureTransmitterP/N33‐0110‐09,MachineReceiverP/N33‐

0110‐08,MachineReceiverCableandpairingtool(includedwithMachineReceiver).Require

VektekPressureSwitchP/NS7‐0750‐00(soldseparately)foroperationinhydraulicapplications.



Figure1:Guardian™Hardware

MACHINERECEIVER

Step1:MounttheReceivertotheCNCmachineinalocationeasilyviewedbytheoperator.Below

aredimensionsforthemountingholes(Nottoscale)



NOTE:TheMACHINERECEIVERisasealedunitbutnotdesignedtobemounted

withinthemachineenvironment.



Figure2:MACHINERECEIVERmountingdimensions

VektekGuardian™User’sguide

PL3302Rev.P08IAWN/A

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©Copyright1986‐2010byVektek,Inc.

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Step2:ConnectthecabletotheReceiverviatheFemaleDB25connector.Routethecableto

machinetoolcontrolselectricalenclosure.Findaentrancetotheenclosureanddetermine

thelongestruncableneeded.Cutthecabletolength,anddiscardexcesscable.Remove

cableouterinsulationasneeded.

Step3:UnplugtheMACHINERECEIVERbeforecontinuing.

Step4:SeetheBasicMACHINERECEIVERWiringbelowtocompleteinstallation.



ReadandunderstandthissectionfullybeforeattemptingtowiretheGuardian™MACHINE

RECEIVER.Ifanyofthewiringinformationremainsunclearafterreadingthissection,

pleasecontactVektekat18009920236



BasicMACHINERECIEVERWiring

ThissectionwillcoverthebasicinformationneededtohookuptheMACHINERECEIVER.Belowis

thewiringchartfortheMACHINERECEIVER.



Figure3:MACHINERECEIVERWiring

VektekGuardian™User’sguide

PL3302Rev.P08IAWN/A

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©Copyright1986‐2010byVektek,Inc.



PoweringtheMACHINERECEIVER

Thereare7wiresneededtopowertheunit.Theseareillustratedbelow.



Provide+10‐24VDCtothefollowing:

Pin19‐BLUE/RED

Pin20‐RED/GREEN

NOTE:Thewirescanbetiedtogetherandhookedtothesamesource.A1ampfast

actingfuseisrecommendedforprotectionoftheMACHINERECEIVER.



Connectthefollowingto0Volts:

Pin1‐BLACK

Pin7‐WHITE/BLACK

Pin13‐RED/WHITE

Pin14‐GREEN/WHITE

Pin25‐GREEN/BLACK/WHITE

Note:Allfivewirescanbetiedtogetherandconnectedtothesamesource.Ifthe

installationpreventstheuseofallfivewires,theunitwillstilloperatewithonlyone

connected.



PalletIDs

ThenumberofPalletIDsneededdependsonthenumberofFIXTURETRANSMITTERStobe

usedontheMACHINERECEIVERbeingwired.Forsystemsusing8FIXTURETRANSMITTERSor

less,onePalletIDwillbeneededperFIXTURETRANSMITTERandtheMACHINERECEIVERInput

ModewillbesetasDiscrete.FortheDiscreteorBinarysetting,Pallet1isidentifiedwiththe

INCYCLEinputonly.

Example:A2palletmachinewillusethepinsillustratedbelowtoidentifypallets.



VektekGuardian™User’sguide

PL3302Rev.P08IAWN/A

Page|10of39

INCYCLEonlyisontheMACHINEREVCEIVERselectsPallet1.WhenbothINCYCLEand

PALLETID1areprovided,theMACHINERECIEVERselectsPallet2.TheadditionalPallet

IDsdonotneedconnectedforthisapplication.

Forsystemsusingmorethan8FIXTURETRANSMITTERSperMACHINERECEIVER(Input

Mode=Binary),pleaseseethePalletManagementTableinAppendixAforthepinsrequiredto

identifyindividualFIXTURETRANSMITTERS.



NOTE:TheInputCommonwillneedtobewiredtocompletethecircuitforthepalletIDs..All

theinputsareillustratedbelow.



 ForMachineOutputsproviding24Volts:

ConnecttherequiredPalletIDstoMachineOutputs

ConnectbothPin15(BLUE/WHITE)andPin24(RED/BLACK/WHITE)to0

Volts

ForMachineOutputsproviding0Volts:

ConnecttherequiredPalletIDstoMachineOutputs

ConnectbothPin15(BLUE/WHITE)andPin24(RED/BLACK/WHITE)tothe

+DCsourceofthecontrol.



INCYCLE

 IN‐CYCLEwillbeconnectedidenticaltothePalletIDs(i.e.PalletIDs=Sourcing/IN‐

CYCLE=sourcing).



Outputs

 TheoutputsoftheMACHINERECEIVERcanprovideasourcingorsinkingsignal.Forbasic

installations,theMAINCONTACTwillbetheonlyoutputneededformachineshutdown.The

additionaloutputsprovidediagnosticinformationorsignalsforadditionalalarms.



Basichookupwiththemaincontactonlyisshownbelow.Alladditionalcontactsusedwill

providethesametypeofsignal(sourcing/sinking)astheMainContact.



NOTE:TheRelayCommonwillneedtobewiredtocompletethecircuitfortheGuardian

outputs.



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