USC PS10 Manuel utilisateur
Software Release: v3.01.00
2320 124th Road Sabetha, KS 66534 Phone:(785) 431-7900 www.uscllc.com
Document: TD-09-06-1063 Revision: B
PUMP STAND WITH
U-TREAT LITE
OPERATOR’S MANUAL
Effective Date: 08-2020
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PUMP STANDS PS10
Introduction
Thank you for choosing USC, LLC for your equipment needs. We appreciate your
business and will work diligently to ensure that you are satisfied with your choice.
OVERVIEW
The purpose of this manual is to provide you with the basic information needed to
operate and maintain the Pump Stands. It does not hold USC, LLC liable for any
accidents or injuries that may occur.
The technical information provided in this document is based on extensive testing
under controlled conditions at the USC research and development facility.
This information is given without guarantee as the conditions of operation and storage
of the equipment are beyond our control. Variables such as temperature, humidity,
viscosity of chemical products and changes in seed size or variety may all effect
the accuracy of application and seed coverage. Periodically check the equipment
calibration while treating and make adjustments as required. This will insure the
optimum seed coverage.
Serial
Number
SERIAL NUMBER:__________________________________
RECEIVING YOUR EQUIPMENT
As soon as the equipment is received, it should be carefully inspected to make certain
that it has sustained no damage during shipment and that all items listed on the
packing list are accounted for. If there is any damage or shortages, the purchaser
must immediately notify USC, LLC. Ownership passes to purchaser when the unit
leaves the USC, LLC. premises. The purchaser is responsible for unloading and
mounting all components of the equipment.
Document the serial number of the machine for future reference. The serial number
is located on the back of the control panel mounting bracket.
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PUMP STANDS PS10
Section Contents Page #
Section A Safety Instructions ..................................................................... 4
Section B Installation ................................................................................ 13
Section C Mechanical Operation.............................................................. 16
Mix Tank, Calibration Tube....................................................16
Peristaltic Pump Heads & Pump Motor .................................17
Automated Pump Stand Valves .............................................18
Flow Meters...........................................................................19
Section D Electrical Operation ................................................................. 20
Start Up Screen.......................................................................... 21
Main Screen ............................................................................... 22
Pump Rate Pop-Up .................................................................... 26
Select List Pop-Up...................................................................... 27
Date and Time Pop-Up .............................................................. 28
Security Screen .......................................................................... 29
HOA screen ................................................................................ 30
Pump Calibration Pop-Up .......................................................... 32
Utilities Page .............................................................................. 34
Profile Editing Pop-Up................................................................ 37
Chemical Editing Screen............................................................ 38
Pump Editing Screen ................................................................. 39
Custom PID Settings Pop-Up .................................................... 41
Import & Export Screens ............................................................ 42
Alarm Screen.............................................................................. 43
Message Screen ....................................................................... 44
Set-Up & Options Screen........................................................... 45
Section E Troubleshooting ....................................................................... 47
Section F Maintenance.............................................................................. 48
Section G Storage ......................................................................................52
Section H Limited Warranty...................................................................... 55
Table of Contents
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PUMP STANDS PS10
Safety Instructions
Section
A
Every year accidents in the work place maim, kill and injure people. Although it may
be impossible to prevent all accidents, with the right combination of training, operating
practices, safety devices, and operator vigilance, the number of accidents can be
significantly reduced. The purpose of this section is to educate equipment users
about hazards, unsafe practices, and recommended hazard avoidance techniques.
If any of the required regularly scheduled maintenance is located above the reach of
the operator, they should follow the companies normal safe practices of reaching that
particular height, utilizing the companies specified equipment and following normal
safety precautions.
When working with treatment chemicals, operators should always wear protective
gloves, safety glasses, and follow the companies safety precautions in the case of
any spillage or operator contamination.
SAFETY WORDS AND SYMBOLS
It is very important that operators and maintenance personnel understand the words
and symbols that are used to communicate safety information. Safety words, their
meaning and format, have been standardized for U.S. manufacturers and published
by the American National Standards Institute (ANSI). The European Community (E.C.)
has adopted a different format based on the International Standards Organization
(I.S.O.) and applicable machinery directives. Both formats are presented below.
Graphic symbols are not standardized, but most manufacturers will use some variation
of the ones seen in this manual.
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PUMP STANDS PS10
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury and/or property damage.
Provides additional information that the operator needs to be
aware of to avoid a potentially hazardous situation.
Notice is used to notify people of important installation, operation
or maintenance information which is not hazard related.
Mandatory Lockout Power Symbol. Disconnect, lockout and
tagout electrical and other energy sources before inspecting,
cleaning or performing maintenance on this panel.
International Safety Alert Symbol. The exclamation point (!)
surrounded by a yellow triangle indicates that an injury hazard
exists. However, it does not indicate the seriousness of potential
injury. The exclamation point (!) is also used with the DANGER,
WARNING and CAUTION symbols so the potential injury is indi-
cated.
Electrocution Hazard Symbol. This symbol indicates that an
electrocution hazard exists. Serious injury or death could result
from contacting high voltage.
NOTICE
SAFETY
INSTRUCTIONS
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PUMP STANDS PS10
International Electrocution Hazard. This symbol indicates that
an electrocution hazard exists. Serious injury or death could result
from contacting high voltage.
Mandatory Read Manual Action Symbol. (I.S.O. format) This
symbol instructs personnel to read the Operators Manual before
servicing or operating the equipment.
Mandatory Read Manual Action Symbol. This symbol instructs
personnel to read the Operators Manual before servicing or
operating the equipment.
LOCKOUT / TAGOUT PROCEDURES
Lockout/Tagout is the placement of a lock/tag on an energy isolating device in
accordance with an established procedure. When taking equipment out of service to
perform maintenance or repair work, always follow the lockout / tagout procedures as
outlined in OSHA Standard 1910.147. This standard “requires employers to establish
a program and utilize procedures for affixing appropriate lockout devices or tagout
devices to energy isolating devices and to otherwise disable machines or equipment to
prevent unexpected energizing, start-up, or release of stored energy in order to
prevent injury to employees.”
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PUMP STANDS PS10
YOU are responsible for the SAFE operation and maintenance of your USC, LLC
equipment . YOU must ensure that you and anyone else who is going to operate,
maintain, or work around the treater be familiar with the operating and maintenance
procedures and related SAFETY information contained in this manual. This manual
will take you step-by-step through your working day and alert you to good safety
practices that should be adhered to while operating the treater.
Remember, YOU are the key to safety. Good safety practices not only protect you,
but also the people around you. Make these practices a working part of your safety
program. Be certain that EVERYONE operating this equipment is familiar with the
recommended operating and maintenance procedures and follows all the safety
precautions. Most accidents can be prevented. Do not risk injury or death by ignoring
good safety practices.
• Equipment owners must give operating instructions to operators or employees
before allowing them to operate the machine, and at least annually
thereafter per OSHA (Occupational Safety and Health Administra-
tion) regulation 1928.57.
• The most important safety device on this equipment is a SAFE
operator. It is the operator’s responsibility to read and understand
ALL Safety and Operating instructions in the manual and to follow
them. All accidents can be avoided.
HAZARD REVIEW
Electrocution Hazard
Electrocution accidents are most likely to occur during mainte-
nance of the electrical system or when working on or near ex-
posed high voltage wiring. This hazard does not exist when the
electrical power has been disconnected, properly locked, and
tagged out.
Automatic Start Hazard
This equipment may be controlled by an automated system and
may start without warning. Failure to properly disconnect, lockout,
and tagout all energy sources of remotely controlled equipment
creates a very hazardous situation and could cause injury or even
death. PLEASE STAY CLEAR AND BE ALERT.
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PUMP STANDS PS10
4. Provide a fire extinguisher for use in case of an accident. Store in a highly visible
place.
5. Do not allow children, spectators or bystanders within hazard area
of machine.
6. Wear appropriate protective gear. This includes but is not limited
to:
• A hard hat
• Protective shoes with slip resistant soles
• Protective goggles
• Heavy gloves
• Hearing protection
• Respirator or filter mask
7. Place all controls in neutral or off, stop motor, and wait for all moving parts to stop.
Then disable power source before servicing, adjusting, repairing, or unplugging.
8. Review safety related items annually with all personnel who will be operating or
maintaining the Equipment.
• A person who has not read and understood all operating and safety instructions is
not qualified to operate the machine. An untrained operator exposes himself and
bystanders to possible serious injury or death.
• Do not modify the equipment in any way. Unauthorized modification may impair the
function and/or safety and could affect the life of the equipment.
• Think SAFETY! Work SAFELY!
GENERAL SAFETY
1. Read and understand the Operator’s Manual and all safety labels before operating,
maintaining, adjusting or unplugging the pump stand .
2. Only trained persons shall operate the seed treater. An untrained operator is not
qualified to operate the machine.
3. Have a first-aid kit available for use should the need arise, and know how to use it.
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PUMP STANDS PS10
PLACEMENT SAFETY
1. Move only with the appropriate equipment
2. Stay away from overhead power lines when moving equipment. Electrocution can
occur without direct contact.
3. Be familiar with machine hazard area. If anyone enters hazard areas, shut down
machine immediately. Clear the area before restarting.
4. Operate the equipment on level ground free of debris. Anchor the equipment to
prevent tipping or upending.
OPERATING SAFETY:
1. Read and understand the Operator’s Manual and all safety labels before using.
2. Disconnect and disable electrical supply completely and wait for all moving parts to
stop before servicing, adjusting, repairing or unplugging.
3. Clear the area of bystanders, especially children, before starting.
4. Be familiar with the machine hazard area. If anyone enters hazard area, shut down
machine immediately. Clear the area before restarting.
5. Keep hands, feet, hair and clothing away from all moving and/or rotating parts.
6. Stay away from overhead obstructions and power lines during operation and
transporting. Electrocution can occur without direct contact.
7. Do not operate machine when any guards are removed.
Before placement of the equipment, be sure that ground is
reasonably level. The equipment may topple or work
improperly if the ground is too uneven, damaging the
equipment and / or causing personal injury.
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PUMP STANDS PS10
MAINTENANCE SAFETY
1. Review the operator’s manual and all safety items before
working with, maintaining or operating the equipment .
2. Place all controls in neutral or off, stop motors, disable power
source, and wait for all moving parts to stop before servicing,
adjusting, repairing or unplugging.
3. Follow good shop practices:
Keep service area clean and dry.
Be sure electrical outlets and tools are properly grounded.
Use adequate light for the job at hand.
4. Keep hands, feet, hair and clothing away from all moving and/or rotating parts.
5. Clear the area of bystanders, especially children, when carrying out any
maintenance and repairs or making any adjustments.
6. Before resuming work, install and secure all guards when maintenance work is
completed.
7. Keep safety labels clean. Replace any sign that is damaged or not clearly visible.
SAFETY LABELS
1. Keep safety labels clean and legible at all times.
2. Replace safety labels that are missing or have become illegible.
3. Replaced parts that displayed a safety label should also display the current label.
4. Replacement safety labels are available. Contact your local authorized dealer.
How to Install Safety Labels:
• Be sure that the installation area is clean and dry.
• Be sure temperature is above 50oF (10oC).
• Decide on the exact position before you remove the backing paper.
• Remove the smallest portion of the split backing paper.
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