Urma Digiset 5 Manuel utilisateur
Urma Digiset 5
USERMANUAL
Version 1.0 e
digiset
5
Urma AG, Switzerland www.urma.ch page 2
The information contained in this document may not be amended without prior notifi-
cation. Urma AG will therefore not accept any liability.
Urma AG disclaim all warranties, any legal responsibility or any liability for conse-
quential damages arising from or in connection with the content or use of this man-
ual.
Furthermore, Urma AG hereby disclaim all warranties, any legal responsibility or any
liability for consequential damages arising from the incorrect use of the hardware
and/or software.
The layout or design of the hardware can be changed without prior notice. Urma AG
will therefore not accept any liability.
All other trademarks and product designations used in this manual are the property of
the respective companies and manufacturers.
Urma AG waive all property rights with regard to the named trademarks and product
designations that do not belong to them.
digiset
5
Urma AG, Switzerland www.urma.ch page 3
Table of contents
1 IMPORTANT NOTES _______________________________________________ 5
1.1 DELIVERY SCHEDULE _____________________________________________ 5
1.2 PURPOSE ______________________________________________________ 6
2 SAFETY INSTRUCTIONS ___________________________________________ 7
2.1 GENERAL SAFETY INSTRUCTIONS_____________________________________ 7
3 COMPATIBILITY STATEMENT _______________________________________ 8
3.1 ELECTROMAGNETIC COMPATIBILITY (EMC) _____________________________ 8
4 SETUP INSTRUCTIONS ____________________________________________ 9
4.1 UNPACKING AND START UP _______________________________________ 9
4.1.1 Unpacking______________________________________________________________ 9
4.1.2 Assembling and setup of Digiset 5 __________________________________________ 10
4.2 CALIBRATION OF PRESETTER ______________________________________ 12
4.2.1 Set the camera’s working distance ________________________________________ 12
4.2.2 Check illumination ____________________________________________________ 13
4.2.3 Align camera ________________________________________________________ 15
4.2.4 Adjust X- and Z-Parallelity ______________________________________________ 16
4.2.5 Set absolute zero point ________________________________________________ 17
5 COMMISSIONING ________________________________________________ 18
5.1 OPERATING DIGISET 5____________________________________________ 18
5.1.1 Menu bar (Main menu) ___________________________________________________ 19
5.1.2 Live picture ____________________________________________________________ 20
5.2 STATUS FIELD__________________________________________________ 22
5.2.1 Status and system information _____________________________________________ 22
5.2.2 Various methods of displaying readings on the TCAM2__________________________ 23
6 CONFIGURATION (SOFTWARE SETUP)______________________________ 25
6.1 INFO_________________________________________________________ 25
6.2 IMAGING ______________________________________________________ 26
6.2.1 Coordinate system (optional) ______________________________________________ 26
6.2.2 Black/White____________________________________________________________ 26
6.2.3 Brightness (optional)_____________________________________________________ 27
6.2.4 Inverse tool ____________________________________________________________ 27
6.2.5 Imaging parameters _____________________________________________________ 27
6.3 SERIAL INTERFACE (COUNTER MODULE) _______________________________ 28
6.4 OUTPUT FORMAT _______________________________________________ 29
6.5 MEASURING SYSTEMS ____________________________________________ 30
6.6 CORRECTIONS _________________________________________________ 31
6.6.1 Linear correction (optional)________________________________________________ 31
6.6.2 Parallel correction_______________________________________________________ 31
6.6.3 Absolute zero point (optional)______________________________________________ 31
digiset
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Urma AG, Switzerland www.urma.ch page 4
6.7 OPTIONS _____________________________________________________ 32
6.8 PASSWORD ___________________________________________________ 32
6.9 DATE AND TIME (OPTIONAL)________________________________________ 33
6.10 MAINTENANCE AND SERVICE ______________________________________ 33
7 SYSTEM ________________________________________________________ 34
7.1 TOOL REFERENCES ______________________________________________ 34
7.1.1 Select tool references____________________________________________________ 34
7.1.2 Manage tool references __________________________________________________ 34
7.2 TOOLS _______________________________________________________ 36
7.2.1 Select tool_____________________________________________________________ 36
7.2.2 Manage tools __________________________________________________________ 36
7.3 TOOL LIST ____________________________________________________ 38
7.4 POST PROCESSOR-MEASUREMENT SERIES (OPTIONAL) ____________________ 39
7.4.1 New _________________________________________________________________ 39
7.4.2 Cancel _______________________________________________________________ 39
7.4.3 Interrupt ______________________________________________________________ 40
7.4.4 Continue ______________________________________________________________ 40
7.4.5 Output________________________________________________________________ 40
7.4.6 Show list ______________________________________________________________ 40
8 IMAGING _______________________________________________________ 41
8.1 STARTING IMAGING ______________________________________________ 41
8.1.1 Camera 2 (optional) _____________________________________________________ 41
8.2 MEASURING METHODS ___________________________________________ 42
8.2.1 Fixed axis _____________________________________________________________ 42
8.2.2 Maximum _____________________________________________________________ 43
8.2.3 Preset ________________________________________________________________ 44
8.2.4 Measure centre_________________________________________________________ 45
8.3 MEASURING PROCEDURES_________________________________________ 46
8.3.1 Principal procedures in contour analysis _____________________________________ 46
8.3.2 Detailed description of measuring procedures _________________________________ 47
8.4 MEASURING PROGRAMS / MEASURING FUNCTIONS _______________________ 51
8.4.1 Line__________________________________________________________________ 51
8.4.2 Angle ________________________________________________________________ 52
8.4.3 Radius _______________________________________________________________ 52
8.4.4 With measure centre ____________________________________________________ 52
9 INDEX __________________________________________________________ 53
10 APPENDIX 1 / PASSWORD________________________________________ 54
digiset
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Urma AG, Switzerland www.urma.ch page 5
1 Important notes
1.1 Delivery schedule
The Digiset 5 imaging system is supplied with the following components:
• Digiset 5 measuring unit
• Zero point mandrel
• Power cord
• TCAM2 with integral electronic analysis devices and colour LCD
• Telecentric CMOS camera
• Telecentric LED light
• Desk top power pack
• USER manual on CD-ROM
• Quick start manual (outside of the wood box)
• Dustcover
• Certification of conformity and warranty certificate
Please check the contents of the package directly after delivery.
Please contact us immediately if the contents as described above are not correct.
In case of transportation damages take immediately contact with the forwarder.
digiset
5
Urma AG, Switzerland www.urma.ch page 6
1.2 Purpose
The Digiset 5 is a standalone, complete imaging system for automatic measuring of
contours, especially for automatic measuring of tool cutting edges to calculate rele-
vant geometrical data.
The object to be measured is displayed as a live picture on the bright, 10.4” screen
as well as the geometrical data automatically calculated for the object and the read-
ings of the measuring systems connected.
The Digiset 5 has a simple menu control system, just like the ones used in common
Office applications, operated with a PS2 mouse. All functions can be selected simply
and easily using the menu bar.
digiset
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Urma AG, Switzerland www.urma.ch page 7
2 Safety instructions
2.1 General safety instructions
The following instructions must be carefully observed before installing and commis-
sioning the TCAM2 imaging components, CMOS camera and light and if necessary
the counter module.
1. Imaging components may only be installed by specially trained person-
nel.
2. Use the optional power pack adapted for the components’ connection
data to supply power to the equipment.
3. The guarantee does not cover any damage to the imaging components
caused by using your own power supply.
4. The TCAM2 must be connected last in order to protect system compo-
nents from damage.
Keep this user manual carefully for later use and observe the following safety and
operating instructions.
1. Do not expose the Digiset 5 to direct sunlight.
2. Do not expose the Digiset 5 to excessive damp and do not pour fluids
over the equipment.
3. All maintenance work must only be carried out by authorized customer
service personnel.
digiset
5
Urma AG, Switzerland www.urma.ch page 8
3 Compatibility statement
Manufacturer: Urma AG, Werkzeugfabrik
Obermatt 3
CH-5102 Rupperswil/Switzerland
Name of unit: UrmaDigiset 5
Unit type: Image processing
3.1 Electromagnetic compatibility (EMC)
The TCAM2 meets the conditions of standards EN 550011 and EN 50082-2.
These threshold values give sufficient protection against dangerous electromagnetic
radiation for the environment. This applies as long as the product has been fitted and
used in accordance with the instructions. It is also necessary for all cables to the
TCAM2 to be shielded and connected properly. The electronic analysis unit must
also be shielded and earthed.
Operating with incorrectly shielded cables can lead to electromag-
netic interference.
All changes or modifications that are not expressly approved by
the manufacturer will lead to the operating licence being null and
void.
digiset
5
Urma AG, Switzerland www.urma.ch page 9
4 SETUP INSTRUCTIONS
4.1 Unpacking and start up
The device is delivered in a wood box. The transport holder (red screw head) is lo-
cated on the top side of the measurement tower.
4.1.1 Unpacking
1.1 Loosen the top cover of the wood box and lift it up. (Pic. 1)
1.2 There are two compartments inside the box filled with accessories.
Carefully unpack these accessories first. (Pic. 2)
1.3 Loosen the locking screws at the bottom of the wood box (marked
with black colour)
1.4 You can now lift the frame of the box vertically up over the measure-
ment tower. (Pic. 3)
1.5 Take away the protection film and check the device. Report any visi-
ble transport damage without delay to your supplier or shipper.
1.6 Lift the device up with two persons.
Don’t touch the camera or light to lift up.
This may instantly damage the unit!
1.7 Place the device on a flat, stable base.
Pic. 1
Pic. 2
Pic. 3
digiset
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Urma AG, Switzerland www.urma.ch page 10
4.1.2 Assembling and setup of Digiset 5
1. Check the handwheel for the x-axes is dissassem-
bled.
2. Get a piece of wood or a similar, strong block (about
100x100x200mm / 4x4x8 in)
3. Carefully flip the Digiset as shown in Pic. 4
(make sure no parts get damaged)
4. Take the metal frame and put in the cable binder as
shown in Pic. 5 and 5a (it is difficult to put them in after
mounting the metal frame)
5. Assemble the metal frame to the Digiset 5 body as shown
in Pic. 6 and connect the blue and red cables.
Pic. 4
Pic. 5
Pic. 5a
Pic. 6
Blue and red cables
Assembling screw
Assembling screw
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