URAL Motorcycles Deco 2001 Manuel utilisateur

URAL Classic Motorcycles

Owner’s Manual

2001 Models (All States)

Deco & Bavarian Classic

Tourist & Patrol

Classic Motorcycles & Sidecars, Inc.

P.O. Box 969

Preston, WA 98050

www.ural.com

Contents

Introduction ............................................................................................................................................................. 7

Warnings,Cautions,Notes....................................................................................................................................... 9

Chapter 1 Specifications

Specifications .........................................................................................................................................................11

TorqueSpecifications............................................................................................................................................. 14

Conversions .......................................................................................................................................................... 14

Chapter 2 Motorcycle Controls & Instrumentation

MotorcycleControls&Instrumentation.................................................................................................................. 15

Chapter 3 Engine Operation & Maintenance

EngineOperationandMaintenance ........................................................................................................................ 19

Pre-TripPreliminaries ............................................................................................................................................ 19

StartingtheEngine ................................................................................................................................................. 19

OperatingPrecautions............................................................................................................................................ 21

Running-IntheNewMotorcycle ............................................................................................................................ 22

Chapter 4 Design & Maintenance

BriefDescriptionofDesign&Maintenance ............................................................................................................ 23

Engine ................................................................................................................................................................... 23

LubricationSystem ................................................................................................................................................ 23

FuelSystem........................................................................................................................................................... 24

Air Cleaner..............................................................................................................................................................25

IgnitionSystem ...................................................................................................................................................... 26

Chapter 5 Carburetors

Carburetors ........................................................................................................................................................... 26

Chapter 6 Power Transmission

PowerTransmission ............................................................................................................................................... 29

Clutch ................................................................................................................................................................... 29

FinalDrive............................................................................................................................................................. 29

Chapter 7 Running Gear

RunningGear......................................................................................................................................................... 31

Motorcycleand SidecarFrames ............................................................................................................................ 31

AdjustmentofSidecarInstallation ........................................................................................................................ ..32

Front Fork ............................................................................................................................................................ 33

SteeringHeadBearings.......................................................................................................................................... 33

Chapter 8 Wheel & Tires

WheelsandTires ................................................................................................................................................... 34

Tire Data ................................................................................................................................................................36

RunningGearMaintenance .................................................................................................................................... 37

Chapter 9 Controls & Instruments

ControlLevers andCables .................................................................................................................................... 39

HandleBar andControls ....................................................................................................................................... 39

Brakes .................................................................................................................................................................. 39

BrakeAdjustment.................................................................................................................................................. 39

ControlCableAdjustment ..................................................................................................................................... 40

ControlCableMaintenance ................................................................................................................................... 41

Speedometer ......................................................................................................................................................... 41

Chapter 10 Electrical

ElectricalEquipment .............................................................................................................................................. 43

Electrical Symbols....................................................................................................................................................44

Electrical Wiring Diagrams........................................................................................................................................45

ElectricalEquipmentMaintenance .......................................................................................................................... 54

Chapter 11 Maintenance

MaintenanceofMotorcycle ................................................................................................................................... 55

LubricationChart................................................................................................................................................... 56

RequiredLubrication ............................................................................................................................................. 58

ListofRecommendedLubricants ........................................................................................................................... 58

Careof MotorcyclePaint....................................................................................................................................... 59

Preservationand Storage ....................................................................................................................................... 59

Battery .................................................................................................................................................................. 60

Listof IndividualTool Set,SpareParts, Accessories& Documents ........................................................................ 62

Chapter 12 Patrol Model

Patrol MotorcyclewithEngageable Sidecar Drive ................................................................................................ 63

Description ............................................................................................................................................................ 63

HandlingDifferencesfromtheSingleWheelDrive .................................................................................................. 63

SidecarMaintenance ............................................................................................................................................. 64

Chapter 13 Learn to Ride the URAL

LearningtoRide theUralMotorcyclewithSidecar Accessory ................................................................................ 65

SafeOperatingRules ............................................................................................................................................. 67

Chapter 14 Warranty

Warranty ............................................................................................................................................................... 69

TermsUsed inthisWarranty Section ..................................................................................................................... 69

WarrantyResponsibilities ....................................................................................................................................... 69

WarrantyDisclaimers,Limitations&Exclusions ...................................................................................................... 71

DistributorsLimitedWarranties-New Motorcycle................................................................................................. 72

WarrantyTime Period ............................................................................................................................................ 73

URAL DFS Advantage - Buyer Protection Plan ......................................................................................................73

Ural Motorcycle Plus Compnent Coverage .............................................................................................................74

Distributor’sLimitedWarranties-MotorcycleTires................................................................................................ 76

Distributor’sLimitedWarrantiesEmissionControlSystem ...................................................................................... 77

Distributor’sLimited Warranties-NoiseControl Systems ...................................................................................... 78

Distributor’sLimited Warranties-ReplacementParts ............................................................................................. 79

Distributor’sLimitedWarranties-UralAccessories................................................................................................ 80

California Air Resources Board Warranty ................................................................................................................81

EPANoiseRegulations .......................................................................................................................................... 84

ClassicMotorcyclesEmision ControlSystem Waranty .......................................................................................... 85

Classic Motorcycles NoiseControlSystem Warranty ............................................................................................ 86

ReportingSafetyDefects ....................................................................................................................................... 87

Chapter 15 Service Coupons

ServiceCoupons ................................................................................................................................................... 89

CaliforniaEmissionsPackage ................................................................................................................................. 99

New Address Form............................................................................................................................................ 103

New Owner Form .............................................................................................................................................. 104

URALStartingandRunningTips.................................................................................................... InsideBack Cover

INTRODUCTION

Welcome tothe URALMotorcyclingFamily! Yournew URALmotorcycle conformsto allapplicable US

FederalMotor VehicleSafetyStandardsand USEnvironmental ProtectionAgency regulationseffective

onthe dateofmanufacture. This manualcoversthe IMZ-8.103-40 (Tourist)and IMZ-8.103-10(Deco

Classicand BC-65Bavarian Classic) andthemotorcyclewithan engageabledriven sidecarwheel, IMZ-

8.107(Patrol).

Thismanual hasbeenpreparedtoacquaint youwith theoperation,careandmaintenance ofyour motor-

cycle,and toprovideyou withimportantsafety information. Followtheseinstructions carefullyformaxi-

mummotorcycle performanceandfor yourpersonal motorcyclingsafetyand pleasure. Pleasepay

particularattention tothe section“Learning toRide theURAL Motorcyclewith Sidecar”and theseparate

manual“Driving the URALSidecarMotorcycle.” It is criticalthat abeginning sidecardriver becomes

thoroughlyfamiliar withthe specialoperatingcharacteristics ofsidecar outfitsbefore venturingouton the

roads.

Your Owner’s Manualcontainsinstructions foroperation, maintenanceandminorrepairs. Majorrepairs

requirethe attentionof askilled mechanicand theuse ofspecialtoolsandequipment. YourAuthorized

URALDealer and URAL certified Service Center has the facilities, experience and genuine URALparts

necessaryto properlyrenderthis valuableservice.

TheURALrepresentsanimportantpiece ofGerman andRussianhistorysinceit hasbeen continually

manufacturedwith thesamegeneralarrangementand outwardappearance forthepast60years after

Russianengineers initiallycopied theBMW’s of1939. It trulyisan“instantantique” asmany ofour

ownershave said.

SincetheURALweighs 700lb. empty withthe attached sidecar, hasa large frontalarea and ispowered

by an old fashioned 649cc engine, it is not a fast motorcycle. The URALRugged Classics’ top speed is

65mph witha cruisingspeedsof 55 mph butonlyafter faithfuladherence tothe break-inperiod.

Ifyouare avintageenthusiast,collector,localcommuter,hunter,fisherman,havechildren, grandchildren

or a dog that likes to ride, or you just like to be noticed on a rig that draws a crowd wherever you park,

welcome aboard!

Theclassic boxertwin hasa Germanheritage. Soeffective,simpleand powerfulis thisdesign that

Porsche,Volkswagen,and evenHarley (duringthe warwiththeXAmodel) madethis designtheir choice.

Thereliability and torqueof thiselegant motoris due toits originaldesign in1912 by MaxFriz, abrilliant

Germanaircraft-engine builder. He deviseda compactand ruggedengine thatdelivered significant

torquefor itsdisplacement,atlowand constantrpms, withoutthegyro effectsof othertwins. Themilitary

andcivilian usesbecame legendary.The Germanmotorbike builderBMW,began singthe designin their

motorcyclesin 1922.

Becauseof itsopposed cylinderlayout the“Boxer” asitwasdubbed,turns thecrankshaft inline withthe

motorcycle(orairplane!). Thisallowsforastraight-throughshaftconnectionfromtheengine,throughthe

gearboxand througha stainlesssteel driveshafttoarearwheel finaldrive gearin thewheel hub. This

drivetraindesign isexactly likethe millionsof rearwheel driveautomobiles builtover thepasteighty

years! Itis atime tested,proven drivesystem madeelegantly simpleby the“Boxer” opposedcylinder

engine.

Todaythe “Boxer”engine hasevolvedintothehigh techand electronicallysophisticatedandcomplicated

versionsthat canbe foundnotonlyinBMWs butalso inPorsches, Hondasand others. Thesearewon-

drousengines at

wondrousprices! But theystill retainthebasic“soul”ofMaxFriz’sfirstengines. And

althoughit isnot asevolved asthe mostmodern “boxers”,theIMZ 750cc istrue tothe earlierversions in

looks,but alsohasmany moderninternalcomponents. Theseparts,like pistons,rings,valves, valve

seatsand oil sealsare modernand westernmade. The carburetors aremade inJapan. These parts

makethe enginemore reliableand cleaner.

However, the“boxer”isstillanair cooledpowerplant. As suchit mustbe carefullymonitored during

operationto preventoverheating. As thegear makingandother machinetools inthe IMZplant are

“vintage”ones,a carefulbreak-in oftheengineisvery important. Neglectingto followthe prescribed

speedsduring break-inor thefrequent oilchanges willcause thiswonderful engineto rebelagainst its

“abusing”owner. However,by treatingthe “boxer”withrespectand raisingit well,youwillberewarded!

Soitstrue thatsometimes simple isbetter, andold fashioned ideasand designs havestrong reasonsfor

theability tocontinue fora longtime. It isthe mainreason whyovermillionsofURALshavebeen sold

aroundtheworld.

Finally,all newowners willreceive acomplementarymembership inthe URALMotorcycle Owner’s of

America(UMOA) whichis anowner’s clubthat wehaveformedtofacilitate communication,adventure

andmotorcycling experiencefor thenew URALowners acrossAmerica.

Welookforward toseeing youat afuture rally.

Anysuggestionsor commentsare welcome! Write tous or postan e-mail onthe URAL Discussion

bulletinboardatwww.ural.com.

Happy Riding!

Important Notice!

Statementsin thismanual precededby thefollowing wordsareofspecialimpor-

tance:

WARNING: M

EANS

THERE

THE

POSSIBILITY

PERSONAL

INJURY

YOURSELF

OTHERS

CAUTION: Meansthere isthepossibilityofdamageto

thevehicle.

NOTE: Other information of particular importance has been

placed in italic type.

CAUTION!

During the initial 2,500 km, a fundamental bedding-in of parts for all the mecha-

nisms of the motorcycle takes place. During this period do not overload the engine or race the

motorcycle in excess of the speeds specified in the section “Running-In of New Motorcycle.”

Doing so will void the warranty.

Maintenanceintervals recommendedare basedon operationalexperience undervariousclimaticand

roadconditions. However,theseintervalsmay beextended orreduced followingrepeated checksof the

lubricantcondition andgeneraltechnical conditionofthemotorcycle.

Carefullystudythis Owner’sManualbefore startingthemotorcycle.

Specificationsand designare subjectto changewithout notice.

Ce manuel convient aux modèles suivants

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