Unical SATAL PLUS R caldofreddo Fiche technique

SATAL
PLUS R
PLUS R TRIZONA
caldofreddo
ice
003333659 - 1st edition - 11/2010
INSTALLATION
AND
SERVICING MANUAL

2
General information
CONTENTS
1GENERAL INFORMATION................................................................................................................................................................................ 3
1.1 Symbols used in this manual ...................................................................................................................................................................... 3
1.2 Correct use of the appliance ....................................................................................................................................................................... 3
1.3 Water treatment ........................................................................................................................................................................................... 3
1.4 Information to be handed over to the user ................................................................................................................................................. 3
1.5 Safety warnings ........................................................................................................................................................................................... 4
1.6 General warnings......................................................................................................................................................................................... 5
1.7 Presentation ................................................................................................................................................................................................. 5
2TECHNICAL FEATURES AND DIMENSIONS................................................................................................................................................. 6
2.1 Technical features ....................................................................................................................................................................................... 6
2.2 Dimensions .................................................................................................................................................................................................. 6
2.3 Main components ........................................................................................................................................................................................ 7
2.4 Hydraulic diagram ....................................................................................................................................................................................... 8
2.5 Litres counter Kit ....................................................................................................................................................................................... 10
2.6 Operating data ........................................................................................................................................................................................... 11
3INSTRUCTIONS FOR THE INSTALLER ........................................................................................................................................................ 12
3.1 General warnings ...................................................................................................................................................................................... 12
3.2 Standard codes for installation ................................................................................................................................................................. 12
3.3 Packaging .................................................................................................................................................................................................. 13
3.4 Installation .................................................................................................................................................................................................. 14
3.5 Assembly ................................................................................................................................................................................................... 15
3.6 Central heating connections ..................................................................................................................................................................... 16
3.6.1Local unit connections SATAL PLUS R caldofreddo ............................................................................................................................... 16
3.6.2Local unit connections SATAL PLUS R Trizona Ice ................................................................................................................................17
3.7 Sanitary connections ................................................................................................................................................................................ 18
3.8 Optional Kits ............................................................................................................................................................................................ 19
3.9 Electrical connections ............................................................................................................................................................................... 24
General warnings ...................................................................................................................................................................................... 24
Connection to mains supply 230V ............................................................................................................................................................ 24
Connection optional remote control ......................................................................................................................................................... 24
3.10 Electrical diagram ...................................................................................................................................................................................... 29
3.11 Filling the system ....................................................................................................................................................................................... 30
3.12 First use ..................................................................................................................................................................................................... 30
4 INSPECTING AND SERVICING ...................................................................................................................................................................... 31
Instructions for inspecting and servicing the appliance .................................................................................................................................. 31
Components to verify during the annual inspecting ........................................................................................................................................ 31
Warning: this manual contains instructions to be used exclusively by the
installer and/or a competent person in accordance with the current laws in
force.
The end user MUST not make any alterations to the boiler.
Failure to follow the instructions indicated in this manual, which is supplied
with the boiler, could cause injury to persons, animals or damage to property.
UNICAL shall not be held liable for any injury and/or damage.

3
General information
1.2 - A CORRECT USE OF THE APPLIANCE
The Satal plus appliance has been designed based on the current level of technology and in compliance
with the current safety regulations.
However, following an improper use, dangers could arise for the safety and life of the user or of other
people, or damage could be caused to the appliance or other objects.
The appliance is designed to be used in pumped hot water central heating systems and for the production
of domestic hot water.
Any other use of this appliance will be considered improper.
UNICAL declines any responsibility for any damages or injuries caused by an improper use; in this case
the risk is completely at the user’s responsibility.
In order to use the appliance according to the foreseen scopes it is necessary to carefully follow the
instructions indicated in this manual.
1.3 - WATER TREATMENT
•The hardness of the mains water supply conditions the frequency with which the DHW heat exchanger is
cleaned.
• In hard water areas where the main water can exceed 15°f total hardness, a scale reducing device is
recommended. The choice of this device has to be made taking into consideration the characteristics of the
water.
• Having a environmental modulating thermostat can help to decrease the risk of crust.
• In order to improve the resistance to lime scale it is recommended to adjust the domestic hot water temperature
as near as possible to the one you really require.
• We recommend you to check the state of cleanliness of the domestic hot water heat exchanger at the end of the
first year and subsequently, on the basis of the lime scale found, this period can be extended to two years.
The user has to be instructed on the use and operation of his heating system, in particular:
• Hand over these instructions to the end user, together with any other literature regarding this appliance placed
inside the envelope contained in the packaging. The user has to keep these documents in a safe place in
order to always have them at hand for future reference.
• Explain the function of time and temperature controls, thermostats, heating controls and radiators, to ensure the
greatest possible fuel economy.
• Remind the user that, in order to comply to the standards in force, it is necessary to inspect and service the
boiler according to the current codes of practice and according to the schedule indicated in this manual by the
manufacturer.
• If the appliance is sold or transferred to another owner or if the present user moves home and leaves the
appliance installed, ensure yourself that the manual always follows the appliance so that it can be consulted by
the new owner and/or installer.
Failure to follow the instructions indicated in this guide, could cause injury to persons, animals or damage to
property. The manufacturer shall not be held liable for any such injury and or damage.
1.4 - INFORMATION TO BE HANDED OVER TO THE USER
1.1 - SYMBOLS USED IN THIS MANUAL
When reading this manual particular care has to be given to the parts marked with the followings symbols:
NOTE! Suggestions for the
user
WARNING! Indicates a potentially
dangerous situation for the product and
the environment
DANGER! Indicates serious
danger for your personal
safety and for your life
1GENERAL INFORMATION

4
General information
1.5 - SAFETY WARNING
WARNING!
The installation, adjustment and servicing of this appliance must be carried out by a competent person and
installed in accordance with the current standards and regulations. Failure to correctly install this appliance
could cause injury to persons, animals or damage to property.The manufacturer shall not be held liable for
any injury and/or damage.
DANGER!
Servicing or repairs of the appliance must be carried out by authorised service technicians; recommend to
drawing up a service contract. Bad or irregular servicing could compromise the safe operation of the appliance,
and could cause injury to persons, animals or damage to property for which the manufacturer shall not be held
liable.
Alterations to parts connected to the appliance
Do not carry out any alterations to the following parts:
- to the feeder lines , water supply and electrical supply
- to the constructive components which influence the appliance’s safe operation
WARNING!
When tightening or loosening the screw pipe connections, use only adequate fork spanners.
The improper use and/or the use of inadequate equipment can cause damages (for example water or gas
leakages).
Explosive and easily inflammable substances
Do not use or leave explosive or easily inflammable material (as for example: petrol, paint, paper) in the room
where the appliance has been installed.

5
General information
1.6 - GENERAL WARNINGS
This instruction manual is an integral and indispensable part
of the product and must be retained by the user.
Please read carefully the instructions contained in this manual
as they provide important indications regarding the safe
installation, use and servicing of this appliance.
Keep this manual in a safe place for future reference.
The installation and servicing must be carried out in
accordance with the regulations in force according to the
manufacturer’s instructions and by legally competent
authorized persons.
By a competent person, we imply a person who has a specific
technical qualification in the field of components for central
heating systems for domestic use, domestic hot water
production and servicing. The person must have the
qualifications foreseen by the current laws in force.
Bad or irregular servicing could compromise the safe
operation of the appliance, and could cause injury to persons,
animals or damage to property.
The manufacturer shall not be held liable for any such injury
and/or damage.
Before carrying out any cleaning or servicing turn off the
electrical supply to the boiler by means of the ON/OFF switch
and/or by means of the appropriate shutdown devices.
In the event of failure and/or faulty functioning of the
appliance,switch off the boiler. Do not attempt to make any
repairs: contact qualified technicians.
Any repairs must be carried out solely by authorized
technicians and using only original spare parts. Non-
observance of the above requirement may jeopardize the
safety of the appliance.
To guarantee the efficiency and correct functioning of the
appliance it is indispensable to have the boiler serviced
annually by a qualified person.
If the boiler remains unused for long periods, ensure that any
dangerous parts are rendered innocuous.
If the appliance is sold or transferred to another owner or if the
present user moves home and leaves the appliance installed,
ensure yourself that the manual always follows the appliance
so that it can be consulted by the new owner and/or installer.
Only original accessories must be used for all appliances
supplied with optional extras or kits (including electrical ones).
This appliance must be used only for the purposes for which
it has been expressively designed. Any other use shall be
considered incorrect and therefore dangerous.
1.7 – PRESENTATION
Nowadays, the dwellings with lots of unit are adopting, more
frequently, originals forms of heating/ cooling different from
the classic system of central heating or autonomous boiler.
The modules for the central, autonomous heating SATAL
PLUS R are devices capable of providing hot water, domestic
water and heating, with room control temperature (optional)
in each single unit according to the needs.
Summary: ALL THE ADVATAGES OF THE AUTONOMOUS
HEATING WITHOT ANY INCOVENIENTS.
To make it simple, think of the hydraulic section of a combined
mural boiler hold in a special box, fed by pipes coming from
the central generator placed, for example, into the thermal
power plant or into a combined heat and power plant.
These modules work at user command, and for monitoring
completely the activities they can be equipped of a calories
counter or an energy counter and a counter of the domestic
water consuming, for the division of the expense between all
the units and the data telecast as well the application of the
optional domotics system.
They answer to precise goals user:
• Self management
• Pay according to amount consumed
• Low maintenance
• Privacy
Goals of the energy supplier:
• Only flame point
• Optimization yields
• Control and Tele-management and then counting
They can be set on new or renovated buildings, but even for
the transformation from autonomous central system to
horizontal distribution

6
Technical features and dimensions
2
2.1 - TECHNICAL FEATURES
The SATAL PLUS R
caldofreddo
are built-in or at sight
modules housing for the heating and for the cooling as well,
where put the devices of recording and data transmission of
the energy consuming of the heating and the cooling.
Moreover it can consent to record the consuming of cold water
and sanitary water (produced by centralized systems) by
systems of distribution that can have renewal provenience.
Connected to a central heating system, it can be turned into
many autonomous system of heating distribution.
They don’t need any stocking with fuel and without combustion
chamber , any problem of ventilation, aeration, flue, gas
presence, are eliminated.
The modules SATAL ONE PLUS R hot/cold are supplied
complete with all the safety and control devices in accordance
with all the current regulations.
SATAL ONE gives a total power that is in function with
temperature of the delivery primary circuit and the thermal
head applied.
The model SATAL PLUS R TRIZONA ICE by two special brass
header, can be, instantly, connected to two “cut” with high
temperature
DESCRIPTION OF COMPONENTS AND FEATURES
• Mixer tube
• Low temperature circulator
• Double Y filter
• Embedding/ At sight Box
• Thermoregulation panel
•Interception cock
OPTINAL KIT
• 00361971 Regolafacile
• 00262079 Sim-Crono
• SND0140C Outside probe
• 00361763 Litres counter domestic hot water Kit
• 00361764 Litres counter domestic cold water Kit
• 00361940 Zone valve Kit
• 00361765 Kit thermostat Klixon
• 00361941 Outlet Kit 90°
• 00361932 Predisposition zone Kit
• 00361866 Domestic hot water cock Kit
• 00361883 Kit concentrator 20 inlets
• 00361884 Kit concentrator 60 inlets
• 00361885 Kit concentrator 240 inlets
150
00 333426
(
HT
)
(
LT
)
HTHT
((
LT
((
91
135 243,5
600
189
75 650
AFS Cold water inlet
ACS Hot water outlet
MHT Delivery heating system (high temperature zone)
MIC Delivery Central system
2.2 - DIMENSIONS
MLT Delivery central heating (low temperature zone)
RHT Return heating system (high temperature zone)
RLT Return heating system (low temperature zone)
RIC Return Central system
TECHNICAL FEATURES
AND DIMENSIONS

7
Technical features and dimensions
Frame for SATAL PLUS R
caldofreddo
cod. 00361933
1Frame
2 Interception cock ¾” delivery heating circuit (high
temperature zone)
3 Interception cock ¾” delivery heating circuit (low
temperature zone)
4 Interception cock ¾” return heating circuit (high
temperature zone)
5 Interception cock ¾” return heating circuit (low
temperature zone)
6 Return central circuit ¾”
7 Delivery central circuit ¾”
3
4
5
1
2
7
6
00333426
(HT)
(LT)
HTHT
((
LT
((
00 33 3 42 6
(HT)
(LT)
HTHT
((
LT
((
2.3 - COMPONENTS
Complete module SATAL PLUS R
caldofreddo
(frame + mains components assembly Satal plus R) cod. 00361899

8
Technical features and dimensions
Frame SATAL PLUS R TRIZONAice
dimensions 600 x 650 - cod. 00361957
dimensions 700 x 650 - cod. 00362123
3
4
5
6
2
7
6
1
0 0 333 42 6
(HT)
(LT)
HT
((
LT
((
HT
HT
R
48.5
44151
97
44
53,5
46
7591
0 0 333 426
(LT)
HTHT
((
LT
((
((
HT
HT
R
48.5
44
151
97
44
53,5467591
00333426
(HT)
(LT)
HTHT
((
LT
((
700
243,5135
2
1
2
1
1Frame
2 Interception cock ¾” delivery heating circuit (high
temperature zone)
3 Interception cock ¾” delivery heating circuit (low
temperature zone)
4 Interception cock ¾ return heating circuit (high
temperature zone)
5 Interception cock ¾ return heating circuit (low
temperature zone)
6 Return central circuit ¾
7 Delivery central circuit ¾
Complete module SATAL PLUS R TRIZONA
ice
(frame + mains components assembly Satal plus R) cod. 00361956
Complete module SATAL PLUS R XL TRIZONA
(frame + mains components assembly Satal plus R) cod. 00362122

9
Technical features and dimensions
8 Air valve
9 Circulator
10 Electric mixer
11 Inlet sensor
12 Outlet sensor
13 Air valve
14 Y filter ¾
15 Stub pipe for counter calories Kit
16 Y filter ¾
17 Plug (probe support circuit delivery)
18 Cabling box
15 14
13
16
18
89
11
10
12
17
1 Interception cock inlet
2 Delivery filter
3 Mixer Valve
4 Circulator
5 Interception cock outlet
6 Calories counter Kit (optional)
7 Return filter
8 Non-return valve
9 Hot water group Kit with calories counter (optional)
10 Cold water group Kit with calories counter (optional)
MIX
M
R
Mic
Ric
ACS
CL
AFS
AFS
12
3
6
M
HT
LT
CC
R
4
5
6
7
9
HT
LT
CL
ACS
9
8
Mains components assembly SATAL PLUS R - TRIZONA
ice
cod 00361901
2.4 - HYDRAULIC SCHEME

10
Instruction for the installer
flow sensor
bulb holder
1 Cod. 00361441
Calories counter Kit (optional)
2 Cod. 00361763
Litres counter hot water Kit (optional)
3 Cod. 00361764
Litres counter cold water Kit (optional)
2
3
1
2.5 - CALORIES COUNTER
Ce manuel convient aux modèles suivants
5
Table des matières
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