Tuthill FILL-RITE 900CD Manuel utilisateur

Digital Liquid Meter

Series 900DB –High Flow

Models

900CD, 900CD1.5, 900CDBSPT, 900CD1.5BSPT

Owners Installation, Operation, and Safety Manual

Tuthill Corporation 8825 Aviation Drive Ft. Wayne, IN 46809 (260) 747-7529 www.tuthill.com

IMPORTANT! These boxes contain information that illustrates a point that may

save time or may be key to proper operation, or clarifies a step.

Table of Contents

Owners Installation, Operation, and Safety Manual ............................................................ 1

Table of Contents...............................................................................................................2

Thank You!......................................................................................................................... 2

About This Manual ............................................................................................................. 2

Safety Information..............................................................................................................3

Installation.......................................................................................................................... 3

Procedure for Meter Calibration.......................................................................................... 4

Operating Instructions ........................................................................................................ 5

Low Battery Warning.......................................................................................................... 6

Storage .............................................................................................................................. 6

Troubleshooting..................................................................................................................6

Fluid Compatibility.............................................................................................................. 7

Assembly and Disassembly................................................................................................ 7

Illumination......................................................................................................................... 8

Repair ................................................................................................................................8

Safety Testing Approvals.................................................................................................... 8

Replacement Parts Information .......................................................................................... 9

Thank You!

Thank you for your purchase of the Fill-Rite 900 Series Digital Meter! Your Fill-Rite

product comes with over 80 years of fluid transfer experience behind it, providing you the

value that comes with superior performance, user friendly design, long service life, and

solid, simple engineering. Experience that gives you peace of mind.

Excellence at Work. Excellence in Life

About This Manual

From initial concept and design through its final production, your Fill-Rite meter is built to

give you years of trouble free use. To insure it provides that service, it is critical that you

read this entire manual prior to attempting to install or operate your new meter.

Become familiar with the terms and diagrams, and pay close attention to the highlighted

areas with the following labels:

At Fill-Rite, your satisfaction with our products is paramount to us. If you have questions or

need assistance with your product, please contact us at 1-800-634-2695 (M-F 8 AM–5 PM

ET).

CAUTION! Failure to observe a “Caution” can cause damage to the equipment.

WARNING! Emphasizes an area in which personal injury or even death could

result from failure to follow instructions properly. Mechanical damage may also

occur.

Safety Information

Installation

Meters are furnished for horizontal piping with left to right

flow (facing the front of the meter). The display can be

rotated to any of four positions for horizontal or vertical

piping and for either direction of flow.

1. Determine direction for fluid to flow.

2. Install meter observing directional arrow on casting

on back of meter (circled).Liquid MUST flow in the

direction of the arrow for proper operation.

3. Once the meter is plumbed into place, remove

four screws (circled) on corners of meter face

(Torx T25 bit required).

4. Rotate meter face assembly to desired

orientation.

5. Replace four screws.

6. Complete installation by making sure the joints

are properly sealed and meter is positioned for

easy viewing and use.

WARNING! This product shall not be used to transfer fluids into any type of

aircraft.

WARNING! This product is not suited for use with fluids intended for human or

animal consumption or fluids containing water. Nickel plated meters are approved

for use with non-potable water, antifreeze, certain agricultural chemicals, and

other specialized water applications.

WARNING! To insure safe and proper operation of your equipment, it is critical to

read and adhere to all of the following safety warnings and precautions. Improper

installation or use of this product can cause serious bodily injury or death!

1) NEVER smoke near the meter, or use the meter near open flames when

metering a flammable liquid! Fire can result!

2) A “Fill-Rite” Filter should be used on the meter outlet to insure no foreign

material is transferred to the fuel tank.

3) Threaded pipe joints and connections should be sealed with the appropriate

sealant or sealant tape to minimize the possibility of leaks.

4) Storage tanks should be securely anchored to prevent shifting or tipping

when full or empty.

5) To minimize static electricity build up, use only static wire conductive hose

when metering flammable fluids, and keep the fill nozzle in contact with the

container being filled during the filling process.

6) DO NOT exceed 50 psi/ 3.5 BARS line pressure.

7) DO NOT install additional foot valve or check valve without a pressure relief

valve; otherwise the meter may rupture.

CAUTION! Threaded pipe joints and connections should be sealed with the

appropriate sealant or sealant tape to prevent the possibility of leaks.

Flow Direction

Totalizer

Meter Calibration

Meter calibration is required upon installation, after disassembly, after significant wear, or

when dispensing a different viscosity fluid. Calibration must be done between 6 and 40

GPM (23 and 151 LPM). Meter calibration can be easily changed by following the

calibration procedure. A container of KNOWN volume will be needed for the calibration

procedure. For the 900 series digital meter, a five gallon container or larger, or a 20 liter

container or larger should be used.

Procedure for Meter Calibration

Unit of measure andcalibrationis configured using a 3-step process.

1) Select the desired unit of measure

2) Fill a container with a known volume using the desired fluid.

3) Enter the amount of fluid dispensed.

Prior to calibration, the unit must be placed in calibration mode. Simultaneously press and

hold the CAL and TOTAL buttons for 5 seconds to enter Calibration Mode.

1) The unit will default to the last unit

of measure used.

2) Press and release the TOTAL

button to toggle through the

available units of measure.

3) Press and hold the CAL button for 2

seconds to move to the next step.

4) If the meter is left untouched for 2

minutes or the RESET button is

pressed, the unit will automatically

exit Calibration Mode and ignore

any changes in volume.

1) CAL 2 will be displayed.

2) Begin dispensing fluid into the container.

3) FILL will begin to blink after fluid flow is detected.

4) Dispense the desired amount fluid; stop flow as soon as desired level is reached.

5) Press and hold the CAL button for 2 seconds to move to the next step.

IMPORTANT! If you have purchased this meter as part

of a “Kit”, the meter flange base is drilled with 4 holes.

This allows the meter to be used with 300 and 700

series pumps. Line the meter bracket up for installation

and insert the bolts in the two holes that align with the

corresponding holes on the pump outlet. Once the

meter bracket is bolted securely in place install the two

plugs in the holes that were not used to prevent

moisture from entering them.

IMPORTANT! When calibrating, the totalizers will not increase in value.

IMPORTANT! Dispensing into a container with a known volume allows the unit

to automatically calculate the internal scaling value to compensate for fluid

viscosities and the system flow rate.

IMPORTANT! If left untouched for 2 minutes, or the RESET button is pressed,

the meter will exit Calibration Mode and any dispensed fluid will be ignored.

1) Pressing and holding the CAL

button for 2 seconds before

dispensing into a container will

cause the meter to skip a fill

operation and only change the

unit of measure.

1) The left-most digit will begin

blinking.

2) Use the TOTAL button to scroll from 0 to 9 until the desired number has been

selected.

3) Press and release the CAL

button to move to the next digit.

4) Repeat Steps 2 - 4 until the

amount of dispensed fluid has

been entered.

5) If you make a mistake entering a

digit, press and release the CAL

button repeatedly until the digit

is active again.

6) Press and hold the CAL button

for 2 seconds to complete the

calibration process regardless of

the current digit selected.

7) If at the last digit and the CAL

button is pressed for less than 2 seconds, the process should roll back to the left-most

digit, but retain the current value. This allows the user to edit an incorrect value.

8) An error check for gross calibration errors (+/- 15%) will be performed unless USER

units are selected. If an error is detected, the meter will display Err0 until a button is

pressed and the calibration process is aborted.

9) If the meter is left untouched for 2 minutes or the RESET button is pressed, the unit

will automatically exit Calibration Mode and ignore any changes.

Operating Instructions

For accurate measurement and to

prevent meter damage, dispenser and

piping must always be filled with liquid

and be free of air. The meter portion of

your dispenser should be calibrated per

instructions in this manual prior to its

use.

The Fill-Rite 900 Series Digital Meter

face incorporates three buttons that

control all the operation and calibration

functions.

To turn the display on, or wake the

meter from “Sleep” mode, simply press

any button on the face. The display will

turn on and you can proceed with the

function you desire. Dispensing fluid will also turn the meter display on.

IMPORTANT! For maximum

accuracy, try to get as close as

possible to the dispensed

volume without changing flow

rate.

The last count and selected totalizer is retained and displayed when the meter is

turned on.

Pressing and releasing the TOTAL button will switch between the resettable and non-

resettable totalizers. (The R icon will be displayed when the resettable total is

displayed).

Pressing and holding the RESET button for 2 seconds will reset the counter.

Pressing and holding the RESET button and TOTAL buttons for 2 seconds will reset

the totalizer. The resettable totalizer must be active in order to reset it.

Pressing and holding the RESET button and CAL buttons for 2 seconds will display

the software version for 2 seconds and then perform a segment check for 3 seconds,

and then restore the display.

Pressing and holding the CAL button for 5 seconds will place the meter into a deep

sleep mode. Pressing any button twice will bring the meter out of deep sleep mode.

After 30 seconds of inactivity, the display will blank to conserve battery power.

If the meter is connected to the external power source, the display will not blank

unless forced into deep sleep mode.

If external power is removed, the meter will revert to battery only operating

characteristics and vice-versa.

The counter and totalizer 2 can be reset even if fluid flow is detected. The meter will

continue counting during the 2 second RESET button press, then reset to 0, then

resume counting.

Low Battery Warning

The digital display includes a “Low Battery”

warning indicator. When the battery reaches a

level low enough to require replacement, the

display will show “BAT” as a reminder to change

the battery. When necessary, replace batteries

per procedure on page 7.

Storage

If your meter is to be stored for a period of time, clean it thoroughly. This will help protect

the meter from possible damage.

Trouble Shooting

The following troubleshooting guide is designed to help you with basic digital diagnostics

and repairs if you should encounter abnormal service from your 900 series meter. We

recommend you use only genuine Fill-Rite parts. These parts, and additional service

information is available through your authorized Fill-Rite dealer.

IMPORTANT! When the meter is in the “Deep Sleep” mode, dispensing fluid

will NOT turn the meter on. The meter will not display or accumulate any fluid

that is dispensed while in “Deep Sleep” mode.

IMPORTANT! “Deep Sleep” mode is designed to maintain a status of

operational readiness while offering battery conservation. The meter should

be placed in this mode when:

Flushing the unit so the dispensed volume is not counted.

Traveling over rough surfaces (off-road) where fluid is being jostled and

you don’t want volume from the motion to be counted.

Extending battery life; there is no penalty for repeatedly placing it in deep

sleep.

Further troubleshooting information can be found in your pump manual. If you need

additional assistance, please contact us at 1-800-634-2695 (M-F 8 AM–5 PM ET).

Concern

Possible Cause

Recommended Repair

Counter inaccurate.

Meter mis-calibrated.

Check calibration and recalibrate as

necessary (directions on page 4).

Air in lines or metering

chamber.

Check line seals and joints for

leakage; seal leaks appropriately.

Measuring disc is

sticking.

Clean or replace internal metering

components as necessary.

Low flow capacity.

Clogged meter

chamber.

Clean meter chamber; clean or

replace screens and filters in piping.

Meter body cracks.

Excess line pressure.

Install pressure relief valve to allow

high pressure to bleed back to the

tank. Replace meter.

Nutating Disc Broken.

Sudden high pressure

fluid hitting disc.

Avoid surge flows by installing a shut-

off valve on outlet of meter; install

meter as close to the pump as

possible, keep piping full of liquid.

Replace meter chamber assembly.

Fluid Compatibility

The 900DB series meter IS compatible with the following fluids:

Diesel Fuel Bio-Diesel (up to B20) Mineral Spirits Heptane Hexane Gasoline, E15

The 900DB series meter IS NOT compatible with the following fluids:

Bleach Hydrochloric Acid Ink Sulfuric Acid Salt Water

Assembly and Disassembly

The 900 Series Digital Meter consists of a chamber housing, measuring chamber, drive

shaft, digital counter assembly, and cover. The design of the meter is such that it can be

completely disassembled without disturbing the piping (refer to diagram on page 9 for item

number parts).

Accessing the Battery

For access to the batteries (2 AA batteries) (figure 1):

1) Remove the four screws at the top and bottom of the front

bezel (Torx #T25).

2) Lift bezel off. Batteries

are located on the back

side of the display; use a

Phillips head screwdriver

to remove the cover

screws to access the

batteries.

3) Reassemble by

reversing this procedure.

CAUTION! If in doubt about compatibility of a specific fluid, contact supplier of

fluid to check for any adverse reactions to the following wetted materials:

Aluminum Stainless Steel Fluorocarbon Buna N Polyester Nickel Acetal

Figure 1

WARNING! To reduce the risk of ignition of a flammable explosive atmosphere,

batteries MUST be changed ONLY in a location known to be non-hazardous.

WARNING! To reduce the risk of explosion DO NOT mix old batteries with new

batteries, or mix batteries of different manufacturers.

WARNING! Batteries may ONLY be replaced with the following:

Duracell MN1500

Duracell MX1500

Energizer E91

Meter Chamber Assembly

The Meter Chamber consists of upper and lower

chambers, a nutating disc, and four screws (figure 2).

1) To expose the meter chamber assembly and seal

remove the 4 screws.

2) The meter chamber can be dislodged by removing

the 4 screws (see figure 2).

Reassemble by reversing this procedure.

Repair

Meters needing repairs should be taken to an authorized repair facility. Meters MUST be

triple rinsed before taking them in for repairs.

Safety Testing Approvals

The Fill-Rite 900DB series meters have been tested for compliance to the standards set

forth by Underwriters Laboratories (UL), UL Canada, ATEX, and other testing

organizations. To determine which specific compliances apply to your particular

meter, refer to the faceplate for information and compliance logos (see “Certification

Information on page 12).

IMPORTANT! When returning a meter for service, it must be triple rinsed and

accompanied by a note stating what chemicals have been pumped through it.

Meters not adhering to these specifications may be refused for service.

IMPORTANT! If replacing any components of the meter chamber, the

complete assembly must be replaced due to its precision method of

construction.This will assure a proper fit, and correct operation of the

chamber.

Figure 2

IECEx

Replacement Parts Information

Replacement parts can be obtained through any authorized Fill-Rite dealer. Be sure to use

only genuine Fill-Rite replacement parts for your service and maintenance needs.

900CDB, 900CDB1.5, 900CDBBSPT, 900CDB1.5BSPT

900 Series Digital Meter Replacement Parts Kit

Kit Number

Description

Qty

900DBKT

Required Seal

Required Fasteners

Magnetic Driver

Chamber Assembly

KIT900PF

Meter to Pump

Flange Kit

Electrical Installation Information

Internal Power (Battery Power)

All 900DB Series Digital Meters are battery powered. The meter is equipped with a battery

tray located behind the faceplate on the circuit board itself. Power on these units is

supplied by two alkaline “AA” batteries. With normal use, these batteries should provide 2

–4 years of use. The digital display contains an integral warning of low battery level (see

page 6 for details). If there are questions regarding appropriate replacement batteries for

your meter, please contact your Fill-Rite Customer Service Technical Support

Representative at 1-800-634-2695 (M-F 8 AM–5 PM ET). Incorrect battery selection may

void UL certification.

Tuthill Product Warranty

Tuthill Transfer Systems (“Manufacturer”) warrants each consumer buyer of its Fill-Rite

products (“Buyer”) from the date of invoice or sales receipt, that goods of its manufacture

(“Goods”) shall be free from defects of materials and workmanship. Duration of the

warranty is as follows:

Heavy Duty Products –Two Years

Manufacturers sole obligation under the foregoing warranties will be limited to either –at

Manufacturers option –repairing or replacing defective goods (subject to limitations

hereinafter provided) or refunding the purchase price for such Goods theretofore paid by

the buyer, and Buyers exclusive remedy for breach of any such warranties will be

enforcement of such obligations of the Manufacturer. If the Manufacturer so requests the

return of such Goods, the Goods will be redelivered to the manufacturer in accordance with

Manufacturers instructions FOB Factory. The remedies contained herein shall constitute

the sole recourse of the Buyer against the Manufacturer for breach of warranty. IN NO

EVENT SHALL THE MANUFACTURER’S LIABILITY FOR ANY CLAIM FOR DAMAGES

ARISING OUT OF THE MANUFACTURE, SALE, DELIVERY, OR USE OF THE GOODS

EXCEED THE PURCHASE PRICE. The foregoing warranties will not extend to goods

subject to misuse, neglect, accident, improper installation or maintenance, or have been

repaired by anyone other than the Manufacturer or its authorized representative. THE

FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER

WARRANTIES OF MERCHANTABILITY, FITNESS FOR PURPOSE OF ANY OTHER

TYPE, WHETHER EXPRESSED OR IMPLIED. No person may vary the forgoing

warranties or remedies, except in writing signed by a duly authorized officer of the

Manufacturer. The Buyer’s acceptance of delivery of the Goods constitutes acceptance of

the foregoing warranties and remedies, and all conditions and limitations thereof.

Tuthill Corporation recommends you retain your sales receipt as proof of purchase.

WARNING! To reduce the risk of explosion DO NOT mix old batteries with

new batteries, or mix batteries of different manufacturers.

WARNING! Batteries may ONLY be replaced with the following:

Duracell MN1500

Duracell MX1500

Energizer E91

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