Truflo TIP Series Manuel utilisateur

TIP | TIM SERIES

Multi-Function Paddle Wheel Flow Meter

TIP | TIM SERIES

INSTRUCTION MANUAL

Read the User's Manual Carefully.

Manufacturer Reserves the Right to Implement Changes Without Prior Notice.

TIP | TIM SERIES

Multi-Function Paddle Wheel Flow Meter

Operating Voltage 10 -30VDC

Current Consumption 60mA max.

Control Output NPN | 150mA max.

Transmitter 4-20mA

Communication RS485*

Flow Rate GPM | LPM 0.0 -999.9

Fluid H2O | Liquid Chemicals

Accuracy ± 0.5% of F.S. @ 25°C

Response Frequency 5K Hz

Max Flow Rate 10m/s | 33ft/s

Min Flow Rate 0.1m/s | 0.3ft/s

Materials of Constrction Paddle | Tefzel®

Rotor | Busings | Zirconium Ceramic

Sensor Body | PVC | PP | PVDF

O-Ring Material Viton (std) | EPDM*

Operating Temperature PVC < 60°C | PP < 80°C | PF < 100°C

Protection Class IP-65 | General Purpose

Approval CE | RoHS

*Optional

General Data

Specification Description

1. De-pressurize and Vent System Prior to Installation or Removal.

2. Confirm Chemical Compatibility Before Use.

3. DO NOT Exceed Maximum Temperature or Pressure Specifications.

4. ALWAYS Wear Safety Goggles or Face-Shield During Installation and/or Service.

5. DO NOTAlter Product Construction.

Safety Information

WARNING!

Indicates a potential hazard. Failure to follow all

warnings may lead to equipment damage, injury, or

death

Warning | Caution | Danger

Overtightening may permanently damage product

threads and lead to failure of the retaining nut.

Hand Tighten Only

Use of tool(s) may damage product beyond repair

and potentially void product warranty.

Do Not Use Tools

Always utilize the most appropriate PPE during

installation and service of Truflo products.

Personal Protective Equipment (PPE)

Sensor may be under pressure, take caution to vent

system prior to installation or removal. Failure to do so

may result in equipment damage and/or serious injury.

Pressurized System Warning

Highlights additional information or detailed

procedure.

Note | Technical Notes

TIP | TIM SERIES

Multi-Function Paddle Wheel Flow Meter

TIB Series

OP1 FTM OP2 GPM

Very Important

Lubricate O-rings with a Viscous Lubricant Compatible

with the Materials of Construction.

Using an Alternating | Twisting Motion Carefully Lower

the Sensor into the Fitting. | Do Not Force | Fig 5

Ensure Tab | Notch are Parallel to Flow Direction | Fig-2

Ensure Amble Silicon Grease

(Supplied) is Applied Prior to Insertion Ensure Location Tabs

Are Parallel to Direction of Flow

Fig-3

Screw Down

Retention Cap

Ensure O-Rings

are well Greased

Lubricate (Grease)

Inside of Insertion

Fitting

Positioning Tab

Notch

1¼" NPT

Fig-5

Hand Tighten the Sensor Cap. DO NOT use any tools on the sensor cap

or the cap threads or fitting threads may be damaged. | Fig-5

Process Pipe

(Top View)

Flow

Sensor Blade

Ensure Tab

is Parallel to

Flow Direction

Fig-4

TIB Series

OP1 FTM OP2 GPM

01 02 03

Engage one Thread of the Sensor Cap

then turn the Sensor until the Alignment

Tab is Seated in the Fitting Notch,

Ensure Tab is Parallel to Flow Direction.

Flow Meter Positioning Tab and

Clamp Saddle

Notch

Hand Tighten the Screw Cap.

DO NOT use any Tools, Threads

may be Damaged.

Ensure Meter is Firmly in Place

Notch

Flow Meter

Very Important

Lubricate O-rings

with a Viscous

Lubricant

Compatible

with the System

Correct Sensor Installation

Tab

Notch

Fig-1 Fig-2

Installation

Retention Cap

Flow

2 X 90° Elbow Reducer

Outlet OutletInlet OutletInlet

OutletInlet

10xID 5xID 25xID 5xID 15xID 5xID

25xID 5xID 20xID 5xID

Good if NO

Sediment Present

* Maximum % Solids: 10% with particle size not exceeding 0.5 mm cross section or length.

Good if NO Air

Bubbles Present Preferred Installation if Sediment* or Air

Bubbles may be Present

Installation Positions

Figure 1 Figure 2 Figure 3

Ball Valve

OutletInlet

20xID 5xID

TIP | TIM SERIES

Multi-Function Paddle Wheel Flow Meter

Developed Turbulent Flow

Velocity

Profile

Flow

Correct Sensor Positioning

TI Series Flow Meters measure liquids only. No air bubbles should be present

and the pipe must always be full. The sensors are not effective in laminar or

transitional flow applications. Minimum Reynolds number required is 4500. For

accurate flow measurement there must be a developed turbulent velocity

profile at the sensor location. This requires a straight run pipe with a minimum

number of pipe diameters distance upstream and downstream of the flow

sensor. These distances depend on the type of piping element (i.e. valves,

elbows, reducers etc.) causing the disturbance. To ensure maximum accuracy,

the following guidelines need to be observed when installing.

Flange

Inlet

90° Elbow | Flow Downward

Inlet Outlet

90° Elbow | Flow Upward |

TIP | TIM SERIES

Multi-Function Paddle Wheel Flow Meter

100

110

120

130

140

150

160

170

180

190

200

210

1.4

2.1

2.8

3.4

4.1

4.8

5.5

6.2

6.9

7.6

8.3

9.0

9.7

10.3

11.0

11.7

12.4

13.1

13.8

14.5

(psi) (bar)

0-20 020 40 60 80 100

°F

°C -4 32 68 104 140 176 212

PVDF

Polypropylene

PVC

Long Service Life

Maximum Pressure | Temperature

Note: During system design the specifications of

all components must be considered. | Non-Shock

The TI Series is equipped with a Zirconium Ceramic Rotor Pin

and 2 Bushings. The TI Series also incorporates a contoured,

'Low Drag' Paddle Wheel leading to reduced drag, longer wear

and a higher accuracy.

Dimensions | Wiring

36.5

9.0

Ø84.0

98.0

TKT Series

1FT

MOP

2GP

TIM SERIES

Brown

White

Black

Grey

Orange

Blue

+ 10-30VDC

Out 2 (NPN)

Out 1 (NPN)

- VDC

4-20mA+

4-20mA-

TIP SERIES

Brown

White

Black

Blue

+ 10-30VDC

Out 2 (NPN)

Out 1 (NPN)

- VDC

DC Power Only

4Blade ETFE (Tefzel®) Rotor

•Open Channel Design Avoids Cavitation

•Re-Designed Contoured Paddle

Integrated Solid State Electronics

•Encapsulated in Epoxy

Sensor Body

•Available in PVC | PP | PVDF

•2 Sensor Lengths to Measure 1/2" to 24" Pipes

Ceramic Rotor |Bushings

Rotor

Bushings

Contoured

Paddle

High Chemical Resistance

Long Life - 40 years/m/s

Self Cleaning Design

•

Programming

Programming 4-20mA Output for TIM (TIP with RS 485 Option Only)

OPERATIONDISPLAY

STEPS

Home Screen

Press + 3 Secs

Step-1

Lock Out Feature

Press

Step-2

Units of Flow

Press

Step-3

K Factor

Press

Step-4

Transmitter Range

Press

Step-5

Home Screen

Units of Flow

Ut.0 = LPM

Ut.1 = GPM | Default

Ut.2 = KL

Programming NPN Pulse Relay Output

OPERATIONDISPLAY

STEPS

Step-1

Programming Flow Rate

Pulse Output

Step-2

Programming Flow Total

Pulse Output

Step-3

1000 Default

One Pulse Per Gallon

Default

Program Value of (Flow Rate) Pulse (NPN) Output

Preset Value of Flow Rate

SV CV > SV Flow Rate Pulse Output ON

CV < SV Flow Rate Pulse Output OFF

Change to a Value that meets your Flow Rate Pulse Output

2000 Factory Default

One Pulse Per Gallon

Default

Program Value of Flow Totalizer Pulse (NPN) Output

SV : Preset value of Flow Total

2000 Default this can be Changed to Desired Value Refer to Next Page Programming OP2 Output for Options for Totalizer

Flow Totalizer Pulse (Step #2-Next)

SV CV > SV Flow Rate output ON

TIP | TIM SERIES

Multi-Function Paddle Wheel Flow Meter

Home Screen

DC Power Only

Factory Default: Lock = 10

**NOTE: If Lock # is Changed from the # 10 the Meter will be in Lockout Mode.

Enter K Factor Value

See Chart on Page 9

Home Screen

PressPress

Press

to Increase Value

to Save Value

Press

to Decrease Value

to Change Digit

4 mA = 0 | Default

20 mA = 100 | Default**

**This can be Changed to Conform to Customers Application

Programming NPN Pulse Outputs

Home Screen

OPERATIONDISPLAY

STEPS

Program (NPN) Pulse

Output (OP2) Totalizer

Range E. F. n. r. c.

Con = n : Manual Reset;

Con = c : time (1=10 Secs) Auto Reset Using Timer

time (Secs) Auto Reset Using Timer i.e 5 = Pulse On (5 Secs)

Con = r : Auto Reset when Total Volume Value = Selct Value (SV)

Con = E : Pulse Output of Unit volume (Default) = One Gal/Pulse

Con = F Paddle Pulse

Con = E (Default)

Programming Pulse Relay

Press

Step-3

Home Screen

Press

Step-1

Programming OP2 Output

Pulse Control (Frequency)

Press

Step-2

Hysteresis

Press

Step-4

Program Time Delay for NPN Pulse

Delay Time (Secs)

OP1 } Pulse Frequency Output

OP2 } Pulse Relay Output

Time Delay

Press

Step-5

Relay Mode

ALt = 1

ALt = 0

ALt = 3

ALt = 2

Hys = Hysteresis ACTS Like a Buffer ± Around Pulse Output (Measured in GPM)

CV = Current Value = Flow Rate SV = Selected Value = Programmed Value

CV < SV ON: CV > SV + HyS OFF

CV > SV ON: CV < SV - HyS OFF

SV + HyS > CV > SV - HyS

OFF: CV > SV + HyS or CV < SV - HyS

SV + HyS > CV > SV - HyS ON: CV > SV + HyS or CV < SV - HyS OFF

DESCRIPTIONALT NO.

TIP | TIM SERIES

Multi-Function Paddle Wheel Flow Meter

Press

Change

Value

[SET] +

SET

for (3 sec)

Important

Reset the Flow Totalizer to Zero Press

*Normally Closed Relay*

*Normally Open Relay*

3 Secs

Enter Hysteresis Value

**Hysteresis is a buffer around the Programmed Set Point

Refer to Relay Mode Below

Frequency Max 5 KHZ (For TVF)

TIP | TIM SERIES

Multi-Function Paddle Wheel Flow Meter

04 05 06

01 02 03

08 0907

GENTLY tap pin with

Mallet or Hammer

GENTLY tap Rotor Pin

with Mallet or Hammer

Tap until Rotor is 50% out

Pull out Rotor Pin

Push in Rotor Pin

approx. 50%

Congratulations!

Replacement Procedure

Complete!

Pull Out Rotor Pin

entire way until

Paddle Wheel is loose

Paddle

Rotor Pin | Paddle Replacement Procedure

Insert New

Paddle in

Flow Meter

Rotor Hole

Line up Pin with Rotor Hole

Small Pin

Ensure Holes

are Aligned

TIP | TIM SERIES

Multi-Function Paddle Wheel Flow Meter

Warranty Information

Pipe Size (O.D.) ANSI (ID) (Inches)

Sch (40) Sch (80)

DIN (ID)

(mm)

Flow Rate (LPM) / USGPM

0.3m/s min. 10m/s max.

1/2" | DN15 Ø20 3.5 | 1.0 120 | 32

3/4" | DN20 Ø25 5 | 1.5 170 | 45

1" | DN25 Ø32 9 | 2.5 300 | 79

1 ½" | DN40 Ø50 25 | 6.5 850 | 225

2" | DN50 Ø63 40 | 10.5 1350 | 357

2 ½ Ø75 60 | 16 1850 | 357

3" | DN80 90 | 24 2800 | 739

4" | DN100 125 | 33 4350 | 1149

0.55

0.74

0.96

1.50

1.90

2.30

2.90

3.80

0.62

0.82

1.00

1.40

2.00

2.50

3.10

4.00

Ø78

Ø96.50

Min | Max | Flow Rates

6" | DN150 Ø150 230 | 60 7590 | 1997

8" | DN200Ø200 315 | 82 10395 | 2735

5.70

7.56

6.06

7.94

K )DFWRU7DEOHV

Tee Fitting (Unit:inch)

Size DN Id

½"

¾"

1-¼"

1-½"

2-½"

100

0.55

0.74

0.96

1.30

1.50

1.90

2.30

2.90

3.83

1013.04

604.80

408.24

250.40

139.86

81.65

54.43

34.96

19.80

K-Factor

Sensor

Length

CPVC | SCH80

Clamp Saddles

Size DN Id

100

150

1.9

2.3

2.9

3.8

5.7

81.65

34.96

19.80

9.18

5.21

K-Factor

Sensor

Length

CPVC | SCH80

Tee Fitting (Unit:inch)

Size DN Id

2-½"

10"

12"

14"

16"

20"

24"

100

150

200

250

300

350

400

500

600

1.9

2.3

2.9

3.8

5.7

7.0

9.5

11.3

12.4

15.1

19.0

21.0

81.65

54.43

34.96

19.80

9.18

5.21

3.43

2.45

1.77

1.36

0.86

0.60

K-Factor

Sensor

Length

CPVC | SCH80

TEE FITTINGS CLAMP-ON SADDLES CPVC SOCKET WELD-ON

ADAPTERS

All warranty and non-warranty repairs being returned must include The RGA number and a fully completed Service

Form and Flow Meter. must be returned to Icon Process Controls directly or to the authorized distributor. Product

returned without a RGA number and Service Form will not be warranty replaced or repaired. Truflo Flow Meters are

warranted out of box but not against any damage, due to Process or Misapplication Failures e.g. High Temperature,

Chemical Attack or Physical Mishandling of Product.

Ce manuel convient aux modèles suivants

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