Trotec IDE 20 Manuel utilisateur

IDE 20 / IDE 30 / IDE 50

IDE 60 / IDE 80

TRT-BA-IDE20-30-50-60-80-TC-001-EN

OPERATING MANUAL

OIL HEATER

EN Operating manual – Oil heater IDE 20 / IDE 30 / IDE 50 / IDE 60 / IDE 80 1

This operating manual contains all important information required

for a safe start-up and use of your oil heater.

It supports you in the application of the device and in resolving

potential problems, and provides you with information on disposal

and customer service.

Read this manual completely before using the oil heater for the

first time.

Keep these operating instructions so that they are always at hand

and can be consulted if required.

Observe all safety instructions and information on use and care

contained herein.

The manual should be supplied with the device if you hand it over

to other persons for use.

The scope of delivery of the oil heater contains:

Table of contents

Information on the use of this manual ..................................... 1

Scope of delivery .................................................................... 1

General safety......................................................................... 2

Function and product features................................................. 2

Technical data ........................................................................ 3

Intended and improper use ..................................................... 4

Installation conditions ............................................................. 4

Description of the device......................................................... 4

Installation and start-up .......................................................... 6

Exhaust system....................................................................... 6

Functions and operation.......................................................... 7

Transport ................................................................................ 8

Care and maintenance ............................................................ 8

Disposal.................................................................................. 8

Service and repair................................................................... 8

Troubleshooting ...................................................................... 9

Faults and troubleshooting...................................................... 9

Declaration of conformity (Translation of the Original) ............. 10

Information on the use of this manual

Scope of delivery

No. Designation

1 chimney connection

2 oil heater IDE

3 carry handle

4 power cable holder (not supplied with IDE 20)

5 support

6 wheel 2x

+ installation material (not pictured)

+ operating manual (not pictured)

2Operating manual – Oil heater IDE 20 / IDE 30 / IDE 50 / IDE 60 / IDE 80 EN

Observe the following safety instructions!

Non-observance can have severe consequences for the

health of persons and can entail property and

environmental damage.

Explosion hazard!

• Do not use the device in areas with a fire hazard or in

potentially explosive areas. Do not install it there either.

• Do not place the device on combustible ground.

• Remove flammable materials and chemicals from the direct

operating environment.

Functional impairment or damage to the device!

• Set the device up in a stable position.

• Keep inlet and outlet openings clear.

• Do not cover the device during operation.

• Only disconnect the device from the mains once it has cooled

down completely.

• Do not use any chemicals to clean the device.

Risk of injury and property damage due to defective devices!

• Check accessories and connection parts for possible damage

prior to every use of the device. Do not use any defective

devices or device parts.

• Do not under any circumstances use the device if you detect

damages on the plug or cables. Defective power cables pose

a serious health risk.

Risk of death due to electric shock!

• Only connect the device to technically intact power sources.

Do not use damaged sockets!

• Hold the plug while pulling the connection cable out of the

socket.

• Do not touch electric connection cables with wet hands!

• Protect electric connection cables from damages, e. g.

caused by animals.

• Do not modify or repair the device!

• Do not expose the device to any fluids.

• Do not bring any fluids into the inside of the device. Should

this happen nonetheless, pull the mains plug and have the

device checked by a specialist workshop.

Risk of injury!

• Do not put any objects into the air inlet or outlet of the device!

• Do not reach into the openings.

• Do not leave children or animals near the running device

unattended!

• Do not operate the device in rooms with an insufficient

combustion air supply.

• Avoid improper handling of fuel.

Risk of environmental pollution!

• Do not let leaking fuel seep into the soil or get into the sewage

system.

The oil heaters IDE 20, IDE 30, IDE 50, IDE 60 and IDE 80 are used

to heat room air for quickly heating large rooms. The oil heater

runs on EL fuel oil or diesel only. It is a device with indirect

combustion that is equipped with an exhaust gas connection for

the discharge of exhaust gases via the chimney.

General safety

Function and product features

EN Operating manual – Oil heater IDE 20 / IDE 30 / IDE 50 / IDE 60 / IDE 80 3

Fuels

The following fuels are approved for the oil heaters IDE 20 / IDE

30 / IDE 50 / IDE 60 / IDE 80: EL fuel oil, diesel

Technical data

Type IDE 20 IDE 30 IDE 50 IDE 60 IDE 80

Article number 1,430,000,215 1,430,000,220 1,430,000,230 1,430,000,235 1,430,000,240

Parameter Value Value Value Value Value

Mains connection 1/N/PE~ 230 V 50 Hz

Current consumption 0.8 A 1.5 A 3.2 A 3.7 A 3.7 A

Heating capacity nom. 20 kW 30 kW 50 kW 60 kW 80 kW

Air volume flow 600 m³/h 760 m³/h 2000 m³/h 2000 m³/h 2000 m³/h

Fan axial axial axial axial axial

Temperature increase ΔT 85 °C 80 °C 95 °C 75 °C 90 °C

Fuel consumption 1.6 l/h 3.4 l/h 4.6 l/h 5.2 l/h 7.8 l/h

Tank contents 24 l 50 l 68 l 68 l 68 l

Chimney connection ø 120 mm ø 120 mm ø 150 mm ø 150 mm ø 150 mm

Thermostat connection series series series series series

Combustion indirect indirect indirect indirect indirect

Noise level (distance 1 m) 65 dB(A) 75 dB(A) 75 dB(A) 85 dB(A) 85 dB(A)

Length 835 mm 1,075 mm 1,370 mm 1,275 mm 1,275 mm

Width 360 mm 445 mm 560 mm 505 mm 505 mm

Height 515 mm 565 mm 995 mm 795 mm 795 mm

Weight 20.9 kg 34.6 kg 59.5 kg 59.5 kg 59.4 kg

4Operating manual – Oil heater IDE 20 / IDE 30 / IDE 50 / IDE 60 / IDE 80 EN

Intended use

The oil heater IDE was designed to produce warm air in interior

spaces, halls and outdoor areas.

The device is suited for heating large rooms such as storage

spaces, workshops, construction sites, halls and greenhouses. It

is intended to be used without frequent displacement.

Every application going beyond these terms of use is prohibited!

Improper use

The device must not be positioned or operated in areas

with a high risk of fires or in potentially explosive

atmospheres.

The device must not be operated in rooms with an

insufficient combustion air supply.

A number of spatial and technical conditions have to be

considered for the selection of the oil heater's installation site.

Non-observance may impair the proper functioning of the device

or the accessories or can entail risks of personal injury and

property damage.

The following is to be observed for positioning:

• The device is to be set up in a stable position on

incombustible ground.

• The device is to be installed near a chimney or an outer wall.

• The device must be connected to a properly secured mains

power socket.

• The room where the device is positioned must be sufficiently

ventilated.

• The minimum distance between the wall and the air inlet

opening of the device must be at least 2 m (see figure).

• The minimum distance between the device and combustible

materials must be at least 3 m.

• The inlet and outlet openings must not be covered.

• There must be no walls or large objects near the device.

• There must be a sufficient number of fire extinguishers

available.

• If the device is installed outdoors, it must be positioned under

a roof and protected from rain.

The oil heaters IDE 20 / IDE 30 / IDE 50 / IDE 60 / IDE 80 consist

of the following components:

Oil heater

Intended and improper use

Installation conditions

min. 2 m

Description of the device

No. Designation

A air outlet

B upper cover

C carry handle

D chimney connection

E power cable holder

F lower cover

G tank indicator

H fuel tank cap

I wheel

J control panel

K temperature indicator

L temperature selection

M main switch

N lower tubular frame

Otank

Ppump

Q fuel filter

Rfan

EN Operating manual – Oil heater IDE 20 / IDE 30 / IDE 50 / IDE 60 / IDE 80 5

Wheel assembly

The device is delivered almost ready for operation. For start-up,

only the tubular frame and the wheels must be assembled.

Proceed as follows:

• Guide the wheel axle (H) into the corresponding mount of the

lower tubular frame (B).

• Slide the washer (G) onto the axle and mount both wheels (E)

onto the axle (H).

• Secure them with the cover caps (E).

• Position the device (I) on the lower tubular frame and insert

the supplied screws (C) through the openings for the tubular

frame/tank assembly.

• Mount the upper tubular frame (A) onto the tank and fasten

the tubular frames with the supplied nuts.

• Finally check all screws and clamp connections for tight fit.

Assembly of the exhaust line

Note that this device must not be put into operation

unless there is an exhaust line assembled at the

chimney connection!

Assembly of the chimney adapter

For outdoor use and for use in partly closed, well-ventilated

rooms without an exhaust system, it is necessary to mount a

simple chimney adapter (B) to the chimney connection (C).

Observe the following:

• The adapter (B) must have a minimum length of 1 m.

• Bends and elbows in this line are prohibited.

• If the device is used outdoors, a weather protection (A) must

be mounted to the end.

Assembly of a closed exhaust line

If the device is used in closed rooms and the combustion gases

are discharged via a chimney, a fresh air supply of

approx. 80 m³/h (air inlet opening approx. 0.5 m²) must be

ensured.

Make sure that in every operating and weather

condition a vacuum of > 0.1 mbar is created in the

exhaust line. This vacuum guarantees a safe

discharge of exhaust gases from the room. The

exhaust line must be installed upward. There must be

no bends or elbows in the first 3 metres of the

exhaust line!

Below are some examples of good and bad exhaust gas

discharge:

Final assembly

>1m

>3m

>5m

>3m

>6m

>3m

max.10m

10%

6Operating manual – Oil heater IDE 20 / IDE 30 / IDE 50 / IDE 60 / IDE 80 EN

• Check the scope of delivery of your oil heater for

completeness. If an accessory part is missing, please contact

the Trotec customer service or the specialist dealer where

you purchased the device.

• Check the oil heater and its connection parts for potential

damage.

• Mount the support/carry handle and the wheels onto the oil

heater.

• Observe the conditions described in the chapter Installation

conditions.

• Install the exhaust line of the device properly to a chimney or

an outer wall as depicted in the chapter Exhaust system.

• Fill the tank with fuel oil when the device is switched off and

cooled down.

• Check the device for its proper condition prior to start-up and

at regular intervals during application.

• Check whether the characteristics of the power grid conform

to those on the rating plate.

• Each time before you plug the mains plug into the mains

socket and switch on the device, make sure that the fan is

moving freely.

• Connect the mains cable to a properly secured mains socket

(230 V / 50 Hz / 10 A).

On construction sites, there must be an RCD upstream of the

socket according to VDE 0100/0105.

The oil heater is now ready for operation. Use the device in

accordance with the functions described in the chapter Functions

and operation.

• Prior to planning of the exhaust system, inform the

competent chimney sweep according to DIN 18160.

Risk of injury due to poisoning!

An improper installation of the exhaust system can cause

health problems.

Have the system installed by an expert craftsman!

• Ensure an unimpeded and sufficient combustion air supply

(e. g. by means of ventilation openings in doors, ceilings,

windows, walls or via interconnected airways).

• Have the exhaust emission of the burner checked at regular

intervals.

Chimney duct

Wall duct

Installation and start-up

Exhaust system

A min. 2 m 1 chimney connection

B min. 1 m 2 wall duct with elbow min. 5°

C as short as possible

D ≥ ø 120 mm/150 mm 3 chimney - interior min. 20x20

E min. 1 m 4 cleaning opening with

explosion protection flap

5 outer wall

6 draft intensifier H-shaped

EN Operating manual – Oil heater IDE 20 / IDE 30 / IDE 50 / IDE 60 / IDE 80 7

The devices may only be operated by accordingly instructed

persons.

Observe the personnel qualification.

Switching on the oil heater

Switching off the oil heater

• Switch off the device by setting the selector switch to position

• If you use a thermostat, switch off the device using the

settings of the controller (e. g. by setting a lower temperature

at the thermostat).

The flame goes out and the fan continues to run for approx. 90

seconds in order to cool down the burner.

Damage to the device due to overheating! Never

switch off the device by pulling the mains plug. This

may lead to overheating!

Switch off the device properly.

Only pull the mains plug once the fan motor has

stopped completely.

Restart after troubleshooting

During initial start-up and after the fuel oil circuit has been

drained completely, the fuel oil supply to the nozzle may be

insufficient. In this case, the flame monitoring system will

respond and the device will be blocked.

• Wait for approx. 1 minute.

• Switch the device on.

• If the device still does not start:

• Make sure that there is fuel left in the tank.

• See chapters General safety and Troubleshooting.

Safety devices

The oil heater is equipped with an electronic flame and maximum

temperature monitoring system working with a photo cell and a

safety thermostat.

Functions and operation

10s

5s 0-60s 0-60s

10s

5s 0-60s

10s

21°C

20°C

19°C

Room temperature:

Wait until the

fan has come

to a standstill!

8Operating manual – Oil heater IDE 20 / IDE 30 / IDE 50 / IDE 60 / IDE 80 EN

• Switch off the device as described in the chapter Functions

and operation:

• Wait until the device has cooled down completely.

• Before transporting or moving the device, make sure that the

tank cap is tightly closed.

Risk of environmental pollution!

Fuel oil may leak during transport or handling of the

device.

The filling plug of the tank cap does not ensure

tightness in order to allow air to be introduced and to

be able to drain the tank during operation.

Transport or move the device only when the tank cap

is tightly closed.

For a smooth operation of the device, the combustion chamber,

the burner and the fan must be cleaned regularly.

• Switch off the device as described in the chapter Functions

and operation:

• Wait until the device has cooled down completely.

Cleaning after every 50 operating hours

• Remove the fuel oil filter. Take out the filter insert and clean

it with clean fuel oil.

• Dismantle the upper part of the housing and clean the inner

section and the fan blades with a cleaning fleece and, in case

of heavy soiling, with a brass brush.

• Check the condition off all cables and of the high-voltage

plugs.

• Dismantle the burner and clean its components with a brass

brush.

• Clean the electrodes. Check the distance of the electrodes

and adjust if necessary (see figure).

• Have the combustion chamber cleaned by the customer

service.

• Assemble the components in reverse order.

Cleaning the oil heater

• Wipe the outside of the device with a damp cloth. Painted and

plastic surfaces must not be scrubbed. Do not use any

cleaners containing solvents.

The fuel must be drained from the tank of the oil heater and

collected.

Oil heater

In the European Union, electronic equipment must not

be treated as domestic waste, but must be disposed of

professionally in accordance with Directive

2002/96/EC of the European Parliament and of the Council of

27 January 2003 on waste electrical and electronic equipment

(WEEE). At the end of its life, please dispose of this instrument in

a manner appropriate to the relevant legal requirements.

Fuels

Fuel oil or diesel must be disposed of in accordance with the local

regulations.

Packaging

The packaging of the oil heater consists of cardboard/paper and

plastics. It must be disposed of into the appropriate containers or

at a recycling centre in accordance with the local regulations.

In case of technical problems please try to rectify the fault with

the help of the instructions in the chapter Troubleshooting before

contacting our customer service.

For further questions regarding the function and operation of the

oil heater as well as for more information in the case of damage

or else for warranty issues we are of course always happy to be

of service.

Please contact:

Trotec GmbH & Co KG

Grebbener Straße 7

D-52525 Heinsberg

Tel.: 49 (0) 2452 / 962 - 400

Fax: 49 (0) 2452 / 962 - 200

E-mail: info@trotec.de www.trotec.de

Transport

Care and maintenance

Disposal

Service and repair

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