Trek 2023 FX+ Manuel utilisateur

2023 FX+ / DUAL SPORT+

SERVICE MANUAL SUPPLEMENT

2023 FX+ / Dual Sport+

Safety

WARNING

Tighten hardware properly

Always tighten hardware to the specied torque.

Over-tightening hardware could deform or break the

hardware or components. Under-tightening hardware

could cause hardware or components to become loose.

Either situation could damage the bicycle and result in

injury to the rider.

WARNING

Re-apply threadlocker

All reused-fasteners with a pre-applied threadlocker

must be cleaned with isopropyl alcohol and have new

threadlocker applied before re-assembly. If a threadlock-

er is not applied, the fasteners may loosen, which could

damage the bicycle and result in injury to the rider.

Legend

Apply appropriate grease

Apply threadlocker

Nm Torque

Cable (zip) tie

More e-bike information

For additional information about the e-bike system, go to

the Electric bikes section at trekbikes.com/manuals.

Contents

Brake/shift routing E-system components

and routing

Battery and controller

assembly

Bottom bracket/torque

sensor

Fork and headset

Chainguard Mudguards and rack Light routing – FX+ Light routing – DS+ Specications

Dual Sport+

FX+

2023 FX+ / Dual Sport+

Brake/shi routing

2Nm.



1 Derailleur hanger bolts (M3x7 mm) – W318604

2 Derailleur hanger – W5268484

3Rear derailleur cable

4Rear brake hose

5Front brake hose

2023 FX+ / Dual Sport+

E-system components and routing

T30

6 Nm.

T30

T20

3 Nm.

6 Nm.

T20

3 Nm.

82Nm.

2 Nm.

11 Nm

13 11 Nm



T10

1 Hub motor – W5266204

2 Remote – W5260746

3 Torque sensor – W5257770

4Controller – W5252986

5Battery – W5255878

6T30 drive bolts (M6x8 mm) – W5258222

7T10 drive bolts (M4x6mm) – 5269023

8T10 drive bolts (M3x8 mm)

5284384

9Bottom bracket cover

10 Cable guide

5284388

11 Cable guide bolt (M4x6 mm)

12 Anti-rotational ange nut

5288641

13 Axle bolt

14 Charge port cover – W5263927

Before removing the rear wheel

1. Shift to the smallest rear cog (highest gear).

2. Unplug the motor cable at the chainstay.

3. Remove the cable-guide bolt (11).

4. Remove both axle bolts (13) and ange nuts (12).

Wiring diagram

NOTE: Light wiring diagrams are on pages 10-11.

2023 FX+ / Dual Sport+

Battery and controller assembly

AUTHORISED DEALERS ONLY: Only authorised dealers should perform service on the e-system. Improper handling, tools used

or torque applied to these parts may result in damage to the e-system components and cables.

Remove the battery

1. Remove the bottom bracket cover (9).

T10

2. Cut the zip tie holding the motor cable to the frame.

3. Unplug all cables in the bottom bracket shell.

NOTICE: Do not pull the cables apart by the wires –

this can damage them.

4. Remove the two bolts (6) under the down tube.

T30

5. Rotate the bicycle and slide the battery assembly out

(this uses gravity).

NOTICE: Don’t drop it! The battery can slide out easily

and fall to the oor, causing damage.

6. Unplug the battery from the controller and remove

the bolts (7) connecting the controller to the battery.

2023 FX+ / Dual Sport+

Install the battery

1. Use the four bolts (7) to attach the controller to the

battery. Torque the bolts to 3 Nm.

2. Slide the battery assembly into the down tube –

positioning the cables on the top of the battery as

shown below. Readjust the cables, if necessary.

NOTICE: Do not force it – the battery should slide in

without applying extra pressure.

Remote

Front light

Brake

Derailleur

3. Ensure that there are no cables between the charge

port opening and the battery.

TIP: Insert an unplugged charger to help align the

charge port.

4. Install and tighten the bolts (6) to 6 Nm.

T30

5. Connect all cables.

6. Zip tie the rear brake hose to the chainstay in two

places. Zip tie the motor cable to the chainstay in the

forward position only.

7. Fit all cables into the bottom bracket shell and install

the cover (9).

NOTICE: Do not pinch the cables.

Battery and controller assembly (continued)

2023 FX+ / Dual Sport+

Bottom bracket/torque sensor

AUTHORISED DEALERS ONLY: Only authorised dealers should perform service on the e-system. Improper handling, tools used

or torque applied to these parts may result in damage to the e-system components and cables.

Remove the bottom bracket

Remove the chain guard, cranks and pedals before

following these instructions.

1. Remove the bottom bracket cover (9).

T10

2. Disconnect the torque sensor cable.

NOTICE: Do not pull the cables apart by the wires –

this can damage them.

NOTICE: If you do not disconnect the plug, you

will damage the torque-sensor cable when you try

removing the bottom bracket cup.

3. Remove the non-driveside cup.

4. Pull out the torque sensor/bottom bracket.

5. Remove the driveside bottom bracket cup, if

necessary.

Install the bottom bracket

1. Install the driveside cup. Torque to 35 Nm.

2. Insert the torque sensor and cable – notched side

rst – into the non-driveside.

3. Install the non-driveside cup. Torque to 35Nm.

4. Reconnect the bottom bracket/torque sensor cable.

5. Fit all cables into the bottom bracket shell and install

the cover (9).

NOTICE: Do not pinch the cables.

2023 FX+ / Dual Sport+

Fork and headset

30 mm

max

Optional

spacers

1 Spacer (5 mm) – 5253930

2Headset routing cap – W5260269

3Routing split ring – W5294453

4Headset bearings – 5269847

5Crown race reducer – 5283141

Split ring routing

Front

brake

Rear

brake

Rear

derailleur

Front

light

Remote

2023 FX+ / Dual Sport+

Chain guard (aermarket on Dual Sport+)

4Nm.

1Bolts (M5x8 mm)

5284386

2Washers (M5)

3 Seat stay bracket

4Chain guard

2023 FX+ / Dual Sport+

Mudguards and rack (aermarket on Dual Sport+)

4Nm.

3Nm.

4Nm.

515

3Nm.

4Nm.

15 16

3Nm.

1 Stay clips

5258253

2 Damping rubbers

3 Mudguard stay (330 mm) – W1049503

4Mudguard stay (310 mm) – W5254584

5 Mudguard strut – W600320

6 Spacers (12x5 mm) – 504881

7Spacers (15x5 mm)

5260275

8Spacer (15x15 mm)

9 Slot cover – W1049294

10 Mudguard stay mounts – 5258260

11 Knurled washers

12 Locknut (M5)

5260273

13 Bolt (M5x30 mm)

14 Bolt-nuts – W317707

15 Flat washers (M5)

16 Bolts (M5x14 mm)

5260274

17 Bolts, M4 hex

18 Bolt, M3 hex (M5x25

mm)

19 Rack (70 mm wide) – W597296

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