Trejon OPTIMAL VP Series Fiche technique

Instructions for Use and

Maintenance

V-plough

VP150-VP320

Note! Read instructions before use.

TREJON AB

Företagsvägen 9

SE-911 35 VÄNNÄSBY

SWEDEN

Tel: + 46 (0)935 39 900

Fax: + 46 (0)935 39 919

From year 2007-08

Instruction manual OPTIMAL VP150-VP320 (0911)

trejonindustries.se

SAFETY SYMBOLS

Note! This warning symbol is used throughout this instruction manual to call attention to safety

precautions that you, your employees or any other people that may come near the implement must

read and understand. Failure to follow these instructions may result in serious injury or even death.

This symbol means:

WARNING!

CAUTION!

YOUR SAFETY IS

ENDANGERED!

A word of advice

Pay special attention to the words WARNING!, CAUTION! and NOTE! in the safety instructions.

The words have been chosen from of the following:

WARNING! This safety sign is used to identify potential hazards that can lead to serious injury or

even death. These hazards include situations that may occur when the safety equipment and/or

the safety shields are removed. Signal words can also be used to alert about dangerous use.

CAUTION! Failure to observe this warning sign could result in light personal injuries. The sign is

also used to indicate that the disregarding of these instructions may cause damage to the

implement.

Instruction manual OPTIMAL VP150-VP320 (0911)

trejonindustries.se

Dear Customer,

You have made a good choice. We congratulate you to your selection of an OPTIMAL product that

offers quality and performance with reliable service.

By reading the manual and following its recommendations you will ensure the long and effective

use of the equipment.

We have produced this manual for you to get a good understanding of the functioning of the

equipment and what safety and maintenance instructions to follow when working with it.

If any question should arise when using the equipment or when reading this manual, you are

welcome to contact us for further information.

TREJON AB

Företagsvägen 9

SE-911 35 Vännäsby

Sweden

Tfn: + 46 (0)935 39 900

Fax: + 46 (0)935 39 919,

Repair parts: +46 (0)935 20241

Email: [email protected]

Website: www.trejonindustries.se

Instruction manual OPTIMAL VP150-VP320 (0911)

trejonindustries.se

Honoured retailer,

in order for the guarantee to be valid and to forfill all legal requirements, we ask you to fill out the

guarantee form together with the customer and return it to TREJON.

The guarantee is valid from the day the equipment is handed over to the customer.

Delivery checklist:

Check for damages caused in transporting. Inform the transporting company.

Check that all packing material has been taken away. Dispose packing material in an

environmentally friendly way

Check that the machine is lubricated, see section “Service and maintenance”.

Check that all screws are properly tightened, see section “Service and maintenance”.

Make a function test.

Having gone through and explained to the customer, with the help of the manual, the

startup, use and maintenance of the equipment and it’s accessories.

Fill out the guarantee form with the customer and send it to TREJON AB. It can be

found as an attachment to this manual and as a copy on the last page.

Instruction manual given to the customer.

Enter the serialnumber of the equipment to the

right. S/N:

Instruction manual OPTIMAL VP150-VP320 (0911)

trejonindustries.se

TABLE OF CONTENT

1Introduction..............................................................................................................................6

1.1 Description of V-plough.......................................................................................................6

2Safety instructions...................................................................................................................6

3Technical description..............................................................................................................7

3.1 Attachment..........................................................................................................................7

3.2 Skid shoes ..........................................................................................................................7

3.3 Scraper steels.....................................................................................................................7

3.4 Hydraulics...........................................................................................................................7

4Technical data..........................................................................................................................8

5Installation................................................................................................................................9

5.1 Lifting instructions...............................................................................................................9

5.2 Attaching the plough to the vehicle...................................................................................10

5.3 Hydraulics.........................................................................................................................10

5.4 Electricity...........................................................................................................................10

5.5 Hand unit...........................................................................................................................11

6Assemble................................................................................................................................12

7Driving instructions...............................................................................................................13

8Service and maintenance......................................................................................................14

8.1 General maintenance........................................................................................................14

8.2 Lubrication ........................................................................................................................14

8.3 Scraper steels...................................................................................................................14

8.4 Long term storage.............................................................................................................14

9Spare parts .............................................................................................................................15

9.1 Use original spare parts....................................................................................................15

10 Notes.......................................................................................................................................16

EC-Certificate of Conformity........................................................................................................17

Warranty- / assignment certificate...............................................................................................18

Instruction manual OPTIMAL VP150-VP320 (0911)

trejonindustries.se

1 Introduction

We strongly recommend that you read the user’s manual and the safety instructions carefully.

The operator must be familiar with the V-plough in order to ensure safe usage.

1.1 Description of V-plough

This appliance is designed for snowploughing streets, car parks and other areas.

The appliance is intended for mounting onto an available attachment on farm tractors, bucket

loaders and compact tractors. The OPTIMAL V-plough can be equipped with a quick coupling for

mounting onto most tractor models. The standard V-plough is equipped with an electric hydraulic

power unit.

The V-plough can be set to three different positions depending on the type of work to be done.

POINTED SNOW PLOUGH for conventional snowploughing, Y- PLOUGH for pavements, street

crossings and other areas where the collecting and removing of snow is desirable, DIAGONAL

SNOW PLOUGH for car parks, streets etc. The scraper steels are spring-loaded and reversible.

The outer scraper steels have bent-over edges (scraper steels for pavements) which reduce the

risk of damage when an obstacle is encountered. The OPTIMAL V-plough has a hinged

suspension, which enables the implement to follow uneven surfaces.

The plough is as standard equipped with a so-called diagonal valve, which make it possible to

operate the wings individual or both together parallel (when one wing moves in the other one

moves out). With a diagonal valve the plough can be used in the same convenient way as a

traditional diagonal scraper blade.

2 Safety instructions

Safety precautions

This plough is intended for snowploughing.

Keep individuals, animals and vehicles out of

the working area.

Be careful not to hit kerbs and traffic islands.

The machine can catch stones or other hidden objects

and then discharge them during snowploughing.

CRUSH HAZARD! Be aware of the risk of being caught

between the plough wings and the central piece. KEEP

CLEAR of the working area when the tractor is running.

Never reverse the tractor when the plough is lowered (wrong direction).

Always turn off the tractor’s engine when maintaining and

repairing the implement.

Instruction manual OPTIMAL VP150-VP320 (0911)

trejonindustries.se

CAUTION! WARNING! CRUSH HAZARD!

Avoid getting caught between

the central piece and the plough wings

3 Technical description

The wings of the V-plough can be individually adjusted to pivot forwards and backwards: 30° with

model 150, 40° with models 210 and 240, and 35° with models 280 and 320, and see figure 1.

Thanks to this, the plough can be used in a pointed, diagonal, or Y position:

3.1 Attachment

The attachment is articulated for a horizontal tilt of up to 8°.

With normal driving the tilt should be 8°, see fig. 2, pos. A. Always supply details of the type of

mounting system or the suspension of the vehicle onto which the plough is to be installed when

ordering a V-plough.

3.2 Skid shoes

The V-plough is equipped with two skid shoes which can be set to different heights, see figure 2,

pos. B. During the season’s first ploughing, it is most suitable to set the skid shoes to a lower

position in order to avoid unnecessary wear on the scraper steels. After that the skid shoes should

be set to the same height as the scraper steels.

3.3 Scraper steels

The scraper steels are reversible. Each mouldboard is spring-loaded thus reducing the risk of

damage when an obstacle is hit.

The plough is delivered with scraper steels with bent-over edges (plough blades for pavements)

that reduce the risk of damage if a kerb is hit. These scraper steels can be reversed by shifting the

left or right mouldboard.

3.4 Hydraulics

The V-plough is powered by a double-acting hydraulic outlet connected to the tractor’s hydraulic

unit or the third or fourth hydraulic function of the loader. The plough is equipped with an

electric/hydraulic diagonal valve which make it possible to operate the wings individual or both

together parallel (in diagonal mode). The electric/hydraulic diagonal valve is operated by a hand

unit in tractor’s cabin.

Instruction manual OPTIMAL VP150-VP320 (0911)

trejonindustries.se

Fig. 1

Working width and total width at

different diagonal angels (measured

with same angel at both wings).

Fig. 2

4 Technical data

Modell 150 240 280 320

Width, mm 1500 2400 2800 3200

Full height, mm 840 990 990 990

Wing angle, degrees 30° 40° 35° 35°

Reversible scraper steels, pcs. 1+1 1+1 2+2 2+2

Weight, kg 240 470 580 660

Power unit Hydr./elec. Hydr./elec. Hydr. /elec. Hydr./elec.

Tension, Volt * 12 12 12 12

Max. hydraulic pressure, bars 175 175 175 175

* The plough is delivered with a 12-volt coil, which can be replaced with a 24-volt coil.

fig 3

A. Plough wing

B. Skid shoes

C. Mouldboard

D. Cylinder

E. Central piece

F. Skid spring

G. Connection frame

H. Machine plate

I. Warning sign

Instruction manual OPTIMAL VP150-VP320 (0911)

trejonindustries.se

5 Installation

5.1 Lifting instructions

The V-plough is delivered strapped onto a Euro pallet.

There are two ways of lifting the plough from the pallet.

•directly onto the tractor’s attachment

•by a lifting tool such as a chain. Attach the lifting tool to the plough wings via the holes on

the supports, pos. A as well as around the hooks on the implement’s attachment arm,

pos. B.

Fig.4

P_030

CAUTION! ENSURE THAT NO ONE IS IN

THE RISK ZONE DURING LIFTING.

Instruction manual OPTIMAL VP150-VP320 (0911)

trejonindustries.se

5.2 Attaching the plough to the vehicle

The V-plough’s attachment arm fits the system of which details you supplied when ordering the

plough.

Mount the V-plough onto the tractor’s attachment as described in the tractor’s manual.

Ensure that the plough moves freely out of the tractor when attaching the plough.

5.3 Hydraulics

The V-plough is equipped with two 1.5-metre pressure hoses for attaching to the loader's third

hydraulic function or to another double-acting outlet on the tractor.

When in doubt about how to install the hydraulics, contact the tractor’s supplier.

The valves have a built-in shock function. If the hydraulic pressure inside the positive side of the

cylinder exceeds the set limits, the shock valve opens, releasing surplus pressure in an

accumulator.

Warning!

Modifications at ploughs hydraulic system and its connections will result in damages at

machine it hitting any firm obstacle.

5.4 Electricity

Fig. 5

Check that rated voltage at

coils agree with voltage from

tractor (a cover is removed at

the picture)

The V-plough is delivered with a hand unit and cable loom for connection to the plough and for

power supply (position lights is an option). Hand unit will be mounted in tractor’s cabin in a way

that makes it easy to operate.

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