TRAVELLER 2500 Manuel utilisateur

Tractor SupplyCompany

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2500lb.Winch

UserManual&OperatingInstructions

PerformanceSpecifications

MaxLinePull

2500lbs.(1134kgs)

Gearreductionratio

170:1

Motor

PermanentmagnetDC12Vmotorwith1.1hp output

Overall Dimensions

12.7in.(323mm)L 4.45in.(113mm)W 4.4in.(112 mm)H

Drumsize

1.46in.(37mm)D 3.15in.(80mm)L

Cable

45.9ft.(14.0m)L of3/16in.(4.8mm)D

Netweight

21.7lbs.(9.86kgs)

ProductOverview

This winchis equippedwithapermanent magnet motorandis designedfor

intermittent dutygeneraluse.This winchis not tobeused forindustriallifting or

movingpeople. Improperoperation could damagethe winchand voidthewarranty.

Free spoolclutch is operated bya pulland turn knob, which disengagesthe gearbox,

allowingthe cable to bereleased.

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INSTALLATION

Correct installation ofthewinch isrequired forproperoperation.

lMount thewinchonthe mountingchannelbyusingascrew(M8 16mm)(foursets).

lMount thewinchwiththe mountingchannelonthe vehicle orotherfixed

installation byusing a screw(M8 1.25 35mm), M8 nut, Φ8flat washerand Φ8

springwasher(two sets).

WARNING: Thiswinchmust bemountedwith thecablein anunderwound direction.

Impropermounting coulddamagethewinchand voidthe warranty.

Connect the red wiretothepositiveterminaland theblackwire to thenegative

terminalofthebattery.(See Fig.1).

Fig. 1

lCheck therotation direction ofthedrum. Pullandturnthe clutch knobto the

“FREE SPOOL”position (drumshouldturn freelybyhand). Pullout some cable

fromthedrum, and then turntheclutchknob to the “ENGAGE”position. Pressthe

“OUT”button on the ATV/UTVswitch;ifthecableisreleasing then it is properly

connected. Otherwisereverse thewire connectionsto themotor, and repeatthe

above-mentioned operation.

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TheATVmounting

TheUTVmounting

Removethescrews Removethelid

Takeofftheswitch

Dashboard

Puttheswitchin

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OPERATION

lPulland turnthe clutch knob, sothe drumcan turn freelybyhand.

lUse hand saverbartohitch thehookofthecableassemblyand pullcable to the

load.Attachthe cablehooktothe load.

WARNING: Check thatthere areat least fiveturnsofcableremaining on the drum

beforeoperation. Ensure theclutchknob isinthe engagedposition.

CAUTION: Clutch must befullyengaged beforewinching.

Neveroperatethe clutchwhiledrum is turning. Do notreadjust clutchknobasit has

beenadjustedandpermanentlylockedinplacewith a thread-locking compound in the

factory.

lPressthe “IN”button on the ATV/UTVswitchtore-spoolthe cable. Pressthe

“OUT”button to reversedirections.Wait untilthemotorstopsbefore reversing

directions.

lRe-spoolthecableaftercompletingtheoperation.

REPLACINGTHECABLE

lEngagethe clutch byturningtheclutchknobto the “ENGAGE”position.

lWheninserting thecable into thedrum, insertitintothecorrectend of the hole

provided.Tighten thescrews.

lOperate thewinch an re-spoolthecable around the drumtightly.

CAUTION: Tokeep thestatedtension, besurethe cable is wrappedon thedrum

tightly.

WARNING: Alwaysreplacedamagedcablewith manufacturer’sidentical

replacementpart.

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MAINTENANCE

lPeriodicallychecktightness ofmounting boltsandelectricalconnections.Remove

allthedirtorcorrosionand alwayskeepclean.

lDo notattempt to disassemblethegearbox. Repairsshouldbedone bythe

manufacturerorauthorizedrepaircenter.

lThegearboxhasbeenlubricatedusinghightemperaturelithiumgrease inthe

factory.Nointernallubrication isrequired except whenbeing repaired.

TROUBLESHOOTING

SYMPTOM POSSIBLECAUSE

SUGGESTEDACTION

Motor does not

turnon

-SwitchAssemblynot

connected properly -Insertswitchassemblyall thewayinto the

connector.

-Loose batterycable

connections -Tightennuts on allcable connections.

-Defectiveswitch

assembly -Replaceswitchassembly.

-Defectivemotor -Check forvoltageat armatureportwithSwitch

pressed. Ifvoltageispresent,replace motor.

-Waterhasentered

motor -Allow to drainand dry.Runinshortbursts

without loaduntilcompletelydry.

Motorruns but

cable drumdoes

not turn -Clutchnotengaged -Turnclutchtothe “In”position. Ifproblem

persists, aqualifiedtechnicianneeds tocheck

and repair.

Motorruns

slowlyor without

normalpower

-Insufficient currentor

voltage

-Batteryweak recharge. Run winchwith vehicle

motorrunning.

-Loose or corrodedbatterycable connections.

Clean, tighten,orreplace.

Motor

overheating -Winch running time

toolong -Allow winch to cool downperiodically.

Motorruns in

onedirection

only

-Loose or corroded

batterycableor motor

cableconnections. -Clean andtighten.

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WINCH ASSEMBLY

13 14

789

28 29

19 20 21

31 32 33

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WINCH PART LIST(2500LBS)

No. Part # Qty Description

1 P0250100 1 MotorAssembly

2 P0250001 4 Locking Washer Φ8

3 P0250002 4 Cap ScrewM8x16

4 P0250003 1 Transition Shaft

5 P0250004 2 Tie Bar

6 P0250005 1 HexagonalShaft

7 P0250006 1 FrontBush Drum

8 P0250007 6 SpringWasher Φ6

9 P0250008 1 ScrewM6 x8

10 P0250009 2 Cap ScrewM6x70

11 P0250010 1 Drum

12 P0250011 1 RearBushDrum

13 P0250012 1 FrontThrustWasher

14 P0250013 1 GearRing Output

15 P0250200 1 GearCarrierAssembly

16 P0250014 1 GearRing

17 P0250015 1 ThrustWasher

18 P0250016 1 GearHousing/EndBearing

19 P0250017 1 BearingHolder

20 P0250018 1 RollerBearing

21 P0250019 1 Clutchaxes

22 P0250020 1 CamClutch Gear

23 P0250021 1 Spring

24 P0250022 1 CoverClutchHousing

25 P0250023 1 RollerBearing

26 P0250024 1 ElasticCollar

27 P0250025 1 ClutchHandle

28 P0250026 1 Locking Washer Φ5

29 P0250027 1 Cap ScrewM5x12

30 P0250028 4 Cap ScrewM6x25

31 P0250029 4 HexFlangeNut M8

32 P0250030 4 Locking Washer Φ8

33 P0250031 4 ThickFlat Washer Φ8

34 P0250300 1 RollerFairlead

35 P0250032 1 Mounting Channel

36 P0250033 2 Cap ScrewM8x20

37 P0250034 2 Cap ScrewM8x35

38 P0250035 1 Strap

39 P0250400 1 Cable Assembly

40 P0250036 2 TerminalProtector

41 P0250500 1 ControlAssembly

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SAFETYPRECAUTIONS

lNeverlift people orhoistloadsoverpeople. Do notliftitemsvertically, this winch

isdesigned forhorizontaluse only.

lNeveroverload.Be sure allequipment usedmeetsthewinch’smaximumlinepull

rating. Whendouble-lining,pulleyblocks should beratedforaminimumoftwo

timesthewinch’slinepullrating.

lDo notattempt prolongedpulls withheavyloads. Theelectricwinch is designed

forintermittent useonly, and shouldnotbe usedin aconstant dutyapplication.

Neverpull formore than one minute orexceedtheratedload.If the winchmotor

becomeshot tothe touch,stop thewinch andallowitto cooldownforseveral

minutes.

lNeveroperatewinchwithlessthan 5 turnsofcable around thewinch drumsince

the cableendmaynot withstandfullload.

lAvoid continuouspulls fromextremeanglesbecause this will cause thecableto

gatheron oneend ofthedrumanddamage thecable.Be aware that thewinch’s

linepullcapacityis themaxline pullofthe firstlayer.Neveroperate winchpulling

a loadthat exceedsthe rated capacity.

lNeverhookthecableback to itself because itcoulddamagethe cable.

lBe surethewinchismountedsecurelyon thevehicleorbracket before operation.

lBeforemovinga load,inspect the cable. Prevent kinksandunevencablelayer

before theyoccur. Applypropertension to loadsunder100lbs.

lDo notmoveyourvehicletoassistthewinch in pullingthe load.It willbeeasyto

overload,andcausecabledamage. Beawareofthe dangerzone.Keepaway

fromthedangerzone during theoperation.Thedangerzone istheareaofthe

winchdrum, thefairlead (iffitted), thecable,thepulleyblock(ifused),the hook,

and themotor.

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lNeverapproachorspan thecablewhen the winch isunderload.

lWhenusingthewinchtomove a load, placethe vehicle transmission inneutral,

setvehicle brake, andchock allwheels.Thevehicle engineshouldbe running

duringwinchoperation so thatbatteryhasfullyelectricity.Neverusethewinch

when thereisalack ofvoltage.

lNeverdisconnectfreespoolcultchwhenthere is a load onthe winch.

lAlwaysstand clearofthe cable, hookandwinch. Youshould disconnect the clutch

first, thenusethehand saverbartohitch the hooktopullthe cable.

lInspectwinch,cable,hooks andotheraccessoriesfrequently.Afrayed cablewith

brokenstrandsshouldbereplacedimmediately.Useheavyleathergloveswhen

handlingthe cable. Do notlet thecableslide throughyourhands.Inspect the

cable beforeuse. Mashed , pinched, frayedorkinkedareasseverelyreduce the

load-carrying capability.Replacement cablesmust bere-spooled under100lbs.

lTokeep stated tensile,re-spoolthe cable aroundthe drumtightlyafteroperation.

lDo notoperatewinchwhen underthe influence ofdrugs,alcoholormedication.

Alwaysstayalertduringoperation.

lWeareye protectionandpersonalprotectiveequipment while operatingwinch.

lForloadsover50%ofratedlinepull, theuseof the pulleyblock/snatch block to

doublethe cable is recommended.

lDo notoperate aroundpotentiallyflammableliquids, gases,ordebris.Sparks

mayoccur,resultingin theignition offire.

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Linespeed andMotorcurrent(Firstlayer)

LinePull LineSpeed

ft./min (m/min) MotorCurrent

Amps

Ibs.(kgs) 12VDC 12VDC

0 14.1(4.3) 20

500(227) 9.8(3.0) 55

1500(680) 7.5(2.3) 95

2500(1134) 4.3(1.3) 160

LinePullAndCableCapacity

Layer Rated line pulllbs(kgs) Totalropeon thedrum ft (m)

1 2500(1134) 6.9(2.1)

2 2033(922) 15.1(4.6)

3 1713(777) 24.3(7.4)

4 1480(671) 34.1(10.4)

5 1303(591) 45.9(14.0)

DistributedBy:

TRACTOR SUPPLYCOMPANY

5401VIRGINIAWAY,

BRENTWOOD, TN37027

Forcustomersupport,call:1-888-376-9601

www.TractorSupply.com

MADEIN CHINA

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