Trademaster PRO 5 PB Manuel utilisateur

OPERATOR’S MANUAL

PRO 5 PB (PBE)

PIPE BEVELLING MACHINE

ul. Elewatorska 23/1, 15-620 Białystok, Poland

Phone: +48 85 678-34-00, Fax: +48 85 651-15-31

www.promotech.eu e-mail: office@promotech.eu

BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS

ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .

Serial #............................................ Date of Purchase............................

OPERATOR’S MANUAL

PART# PRO5PB

PRO 5 PB

PIPE BEVELLING MACHINE

2 PRO 5 PB USER MANUAL

IMPORTED & DISTRIBUTED BY

INDUSTRIAL TOOL & MACHINERY SALES

18 BUSINESS ST

YATALA QLD 4207 AUSTRALIA

07 3287 1114

07 3287 1115

[email protected]

www.industrialtool.com.au

WARRANTY TERMS

In addition to any warranties or conditions implied by applicable Statute or Regulations, Industrial Tool & Machinery Sales

warrants all of it’s products against defective workmanship and faulty materials for a period of twelve (12) months from the date

of purchase, unless otherwise stated. At our option we will repair or replace, free of charge, any item on the condition that:

• The complete machine or tool is returned, freight prepaid to ITM or one of it’s authorised service agents as directed by ITM,

and is found to have a material or constructional defect.

• The machine or tool has not been subject to misuse, neglect or damage by accident.

• The fault is not a result of normal “wear and tear”.

• Written permission has been received from ITM prior to commencement of repair.

• Repairs, tampering or modification carried out by unauthorised personnel will void all warranty.

• Consumable items such as cutting tools, pilot pins, saw blades, grinding wheels etc. are NOT covered by warranty.

Our goods come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled to replacement

or refund for a major failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have

the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

CONTENTS

1. GENERAL INFORMATION 3

1.1. Application 3

1.2. Technical data 3

1.3. Design 5

1.4. Equipment included 5

2. SAFETY PRECAUTIONS 6

3. STARTUP AND OPERATION 8

3.1. Mounting the jaw blocks and tool bits 8

3.2. Mounting (dismounting) the mandrel and adjusting clearance 9

3.3. Mounting the motor 10

3.4. Clamping the machine into the pipe 11

3.5. Preparing air (for machine with air motor) 12

3.6. Operating 12

3.7. Troubleshooting (for machine with electric motor) 13

3.8. Replacing the spindle disk 14

3.9. Facing and bevelling at the same time 15

4. ACCESSORIES 16

4.1. Tool bits 16

4.2. Cutting fluid 18

4.3. Electric motor 18

4.4. Electric motor attachment set 18

4.5. Air motor 19

4.6. Air preparation unit 19

4.7. 75 mm spindle disk 19

4.8. 140 mm spindle disk set 20

4.9. Ratchet wrench 21

5. PARTS BREAKDOWN 22

3PRO 5 PB USER MANUAL

PRO 5 PB (PBE)

1. GENERAL INFORMATION

1.1. Application

The PRO 5 PB (PBE) is a pipe bevelling machine designed to mill edges of pipes

made of carbon and stainless steel, aluminum alloys, and copper-nickels. Depending

on the tool bit used, the machine can perform external bevelling, J-bevelling, internal

calibration, and facing pipes from inside diameters of 32 mm (1.26’’) to outside

diameters of 114 mm (4.49’’). Up to three tool bits can be mounted at the same time.

When equipped with an optional 140 mm spindle disk set the machine can bevel

pipes with outside diameters up to 140 mm. Using an optional 75 mm spindle disk,

ratchet wrench, or both, will facilitate working in places hard to reach.

1.2. Technical data

PRO 5 PB PRO 5 PBE

Pressure 0.6 MPa (87 psi) –

Voltage –

1~ 110–120 V, 50–60

1~ 220–240 V, 50–60

Air motor

Modec

NT10RT0851FCA1F-

–

Electric motor – Metabo BE1100

Connection CEJN 410 DN 10.4 GZ

1/2’’ BSPT coupling electrical plug

Air consumption 1600 Nl/min (57 CFM) –

Power 800 W 1100 W

Pipe diameter 32 mm ID to 114 mm

OD (1.26–4.49’’)

32 mm ID to 114 mm

OD (1.26–4.49’’)

Maximum

pipe wall

thickness

for

outside

diameter

up to 114

mm 12 mm (0.47’’) 12 mm (0.47’’)

114–124

mm* 10 mm (0.39’’) 10 mm (0.39’’)

124–132

mm* 8 mm (0.31’’) 8 mm (0.31’’)

132–140

mm* 6 mm (0.24’’) 6 mm (0.24’’)

Rotational speed without load 180 rpm –

Nominal rotational speed 90 rpm 0–90 rpm (gear 1)

0–300 rpm (gear 2)

Protection class – II

Required ambient temperature 0–40°C (34–104°F) 0–40°C (34–104°F)

Weight (with motor) 10 kg (22 lbs) 11 kg (24 lbs)

PRO 5 PB (PBE) Operator’s Manual

4 PRO 5 PB USER MANUAL

PRO 5 PB (PBE)

* Available with the optional 140 mm spindle disk set.

PRO 5 PB (PBE) Operator’s Manual

380 mm (15’’) 232 mm (9’’)

539 mm (21’’)

577 mm (23’’)

433 mm (17’’) 232 mm (9’’)

5PRO 5 PB USER MANUAL

PRO 5 PB (PBE)

1.3. Design

Fig. 1. Design of PRO 5 PB and of PRO 5 PBE electric motor

1.4. Equipment included

The PRO 5 PB (PBE) is supplied in a metal box with complete standard equipment.

The included equipment consists of:

Bevelling machine (without tool bits) 1 unit

Metal box 1 unit

Expanding mandrel 1 unit

118 mm spindle disk 1 unit

Jaw blocks (number 1, 2, 3, 4, 5, 6) 3 sets

Coolant container 1 unit

Tool container 1 unit

13 mm socket wrench 1 unit

6 mm hex wrench 1 unit

5 mm hex wrench 1 unit

4 mm hex wrench with handle 1 unit

3 mm hex wrench 1 unit

Operator’s Manual 1 unit

PRO 5 PB (PBE) Operator’s Manual

Spoke handle

Clearance

adjustment

unit

Expanding mandrel

Spindle disk

Air motor

ON/OFF lever

Air connection

Draw nut

Feed

indicator

ON switch lock

ON/OFF switch

Rotation direction switch (must be set as shown)

Gear switch

Speed adjustment dial

6 PRO 5 PB USER MANUAL

PRO 5 PB (PBE)

2. SAFETY PRECAUTIONS

1. Before beginning, read this Operator’s Manual and complete proper occupational

safety and health training.

2. Use only the air (electric) motor specified in the technical data.

3. The machine must be used only in applications specified in this Operator’s Manual.

4. The machine must be complete and all parts must be genuine and fully operational.

5. The supply specifications must conform to those specified on the rating plate.

6. Supply the machine with air motor only with clean and lubricated air. The air

installation must be equipped with a filter, regulator, and lubricator.

7. Never pull the hose (cord) as this may cause its damage and result in serious injury.

8. Untrained bystanders must not be present near the machine.

9. Before beginning, check the condition of the machine and air (electrical)

installation, including the supply hose (cord), coupling (plug), control components,

and tool bits.

10. Avoid unintentional starts. Do not lay the machine in such a manner that will start

the motor and never carry the machine with air motor using the ON/OFF lever.

11. Keep the machine dry. Exposure to rain, snow, or frost is prohibited.

12. Keep the work area well lit, clean, and free of obstacles.

13. Never use the machine near flammable liquids or gases, or in explosive

environments.

14. Secure the pipe to prevent it from dropping or rolling.

15. Never use dull or damaged tool bits.

16. Use only tool bits specified in this Operator’s Manual.

17. Mount tool bits securely. Remove adjusting keys and wrenches from the work

area before connecting the machine to the supply.

18. Before every use, inspect the machine to ensure it is not damaged. Check whether

any part is cracked or improperly fitted. Make sure to maintain proper conditions

that may affect the operation of the machine.

19. Always use eye and hearing protection, protective footwear, and protective

clothing during operation. Do not wear loose clothing.

20. Operate the machine with electric motor only with the rotation direction switch in

the position shown in Fig. 1. Using left rotation (rotation direction switch set to the

opposite position) may damage the machine.

PRO 5 PB (PBE) Operator’s Manual

7PRO 5 PB USER MANUAL

PRO 5 PB (PBE)

21. Do not touch moving parts or metal chips formed during milling. Prevent objects

from being caught in moving parts.

22. After every use, remove metal chips and excess coolant from the machine.

Never remove chips with bare hands. Clean the machine with a cotton cloth

without using any agents.

23. Cover steel parts with a thin anti-corrosion coating to protect the machine from

rust when not in use for any extended period.

24. Maintain the machine and mount/dismount parts and tool bits only with the

machine unplugged from the air (electric) installation.

25. Repair only in a service center appointed by the seller.

26. If the machine falls from any height, is wet, or has any other damage that could

affect the technical state of the machine, stop the operation and immediately

send the machine to the service center for inspection and repair.

27. Never leave the machine unattended during operation.

28. Remove from the worksite and store in a secure and dry location when not in

use, previously removing the tool bits from sockets.

PRO 5 PB (PBE) Operator’s Manual

8 PRO 5 PB USER MANUAL

PRO 5 PB (PBE)

3. STARTUP AND OPERATION

3.1. Mounting the jaw blocks and tool bits

Use the following table to select jaw blocks suitable to the diameter of the pipe to be

machined.

Pipe inside diameter Jaw blocks

number

[mm] [inch]

32–43.5 1.26–1.71 –

43–55 1.69–2.17 1

54–66.2 2.13–2.61 2

64.7–76.9 2.55–3.03 3

74.9–87.1 2.95–3.43 4

85.2–97.4 3.35–3.83 5

94.8–107 3.73–4.21 6

Use the 3 mm hex wrench to join the jaw blocks to the expanding mandrel (1,

Fig. 2). Then, select up to three tool bits suitable to planned use, and place them in

the sockets, with blades directed according to the rotation direction 2. Next, tighten

each tool bit with two of the screws 3 using the 4 mm hex wrench. The entire pressing

surface of the screw must be in full contact with the tool bit.

Fig. 2. Mounting the jaw blocks and tool bits

PRO 5 PB (PBE) Operator’s Manual

All safety precautions must be closely observed.

9PRO 5 PB USER MANUAL

PRO 5 PB (PBE)

3.2. Mounting (dismounting) the mandrel and adjusting clearance

Loosen the nut and use the 6 mm hex wrench to loosen the set screw (1, Fig. 3), and

insert the mandrel into the machine (2). Make sure that tool bits installed are not in

contact with the mandrel. Then, rotate the spoke handles clockwise (3) by at least 10

turns until the mandrel engages with the machine completely. Then, tighten the set

screw (4) and check whether the spoke handles can be rotated in both directions

easily. If the screw is too tight, readjust it. Finally, tighten the lock nut (5).

Fig. 3. Mounting the mandrel into the machine

If the expanding mandrel becomes loose causing vibrations of the tool bits during

machining, perform the above actions without removing the mandrel from the machine.

To dismount the mandrel, loosen the nut and use the 6 mm hex wrench to

loosen the set screw (1, Fig. 3) to at least one turn. Then, rotate the spoke handles

counterclockwise to disengage the mandrel from the machine.

PRO 5 PB (PBE) Operator’s Manual

10 PRO 5 PB USER MANUAL

PRO 5 PB (PBE)

3.3. Mounting the motor

Insert the air motor into the machine (1, Fig. 4a) in such a way to place the arbor in

the socket 2, and tighten the motor by rotating it counterclockwise (3).

Fig. 4. Mounting the air motor (a) and the electric motor (b)

To mount the electric motor, slide the clamping ring 4 onto the machine. Then,

screw the driver (5) into the motor and insert the motor into the machine (6) by placing

the arbor in the socket 2, and tighten the clamping ring using the 6 mm hex wrench (7).

Finally, set the rotation direction switch to the position shown in Fig. 1.

PRO 5 PB (PBE) Operator’s Manual

a) b)

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