Tractive Pentruder MD1 Manuel utilisateur

Operator’s manual

Pentruder®MD1 Modular Drill System

with MDU9 Drive Unit - NTGRA®

Operator’s manual for the Pentruder MD1 Modular Drill System with MDU9 Modular Drive Unit - Original instructions

Page 2

Operator’s manual for

Pentruder® MD1 Modular Drill System

with MDU9 Modular Drive Unit

Version: 1.0 Date: 2013-08-30

Support & Service document

Original instructions

Pentruder and Pentpak are registered trademarks belonging to Tractive AB.

Contents

1Introduction................................................................................................................3

2Description of the machine .........................................................................................4

2.1 List of complete MD1 Modular Drill System with MDU9 Modular Drive Unit........................... 4

2.2 Modules MD1 ....................................................................................................................... 5

2.3 MDU9 Modular Drive Unit – NTGRA®and MDUMR-MG41 ...................................................... 6

2.4 Rig for MD1 Drill System with MDU9 - 70 mm column system ................................................ 7

2.5Rig for MD1 Drill System with MDU9 - Saw Track (MCCS) ......................................................10

3Safety instructions .................................................................................................... 13

3.1 Safety instructions which are used in this operator’s manual ................................................13

3.2 Intended use of the drilling machine.....................................................................................13

3.3 Not intended use of the drill rig ............................................................................................13

3.4 General safety instructions...................................................................................................14

3.5 Safety precautions at site .....................................................................................................15

4Getting started ......................................................................................................... 17

4.1 Overview Pentruder MD1 with MDU9 Modular Drive Unit and 70 mm column system ..........17

4.2 Overview Pentruder MD1 with TS track (MCCS) ....................................................................18

4.3 Equipment needed for drilling ..............................................................................................18

4.4 Mounting of drill stand 70 mm column system......................................................................20

4.5 Standard mounting sequence of MCCS drill stand .................................................................23

4.6 Mounting of MD1 modules...................................................................................................28

4.7 Assembly of MDU9 and MDUMR-MG31 Adapter on MG41 Gearbox......................................30

4.8 Drill bit ................................................................................................................................31

5Drilling ..................................................................................................................... 32

5.1 Preparations before commencing work. ...............................................................................32

5.2 How to operate the Pentruder MDU9 Drive Unit - NTGRA®....................................................33

7MAINTENANCE ......................................................................................................... 43

8Technical Data.......................................................................................................... 46

Pentruder MD1 – Modular Drilling Machine with MDU9 Modular Drive Unit ....................................46

Declaration of conformity ...................................................................................................... 51

Operator’s manual for the Pentruder MD1 Modular Drill System with MDU9 Modular Drive Unit - Original instructions

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1 Introduction

Thank you very much for your confidence in our product! You have chosen to invest in a product which will

give you many years of efficient and profitable production. The Pentruder Modular Drill System has been

developed based on 25 years of experience in this specialized field. With correct handling it offers

outstanding performance, safety and reliability.

It is essential that all personnel working with or in close proximity to the drilling machine have read and

understood the contents of this manual before commencing operations. Please take careful note of the

Safety Precautions.

By reading and understanding the manual the operator will be able to take advantage of the many features

and benefits of the Pentruder Modular Drill System.

Product:

Pentruder® MD1 Modular Drill System with MDU9 Drive Unit

There are two choices for the drill stand, namely the 70 mm column system and the Pentruder Modular

Concrete Cutting System (MCCS) based on the saw track. See description of the machine.

Manufacturer:

Tractive AB

Gjutargatan 54

S-781 70 Borlänge

Sweden

Phone: +46 (0)243 221155, Fax: +46 (0)243 221180

E-mail: info@tractive.se, Web: www.tractive.se

Operator’s manual for the Pentruder MD1 Modular Drill System with MDU9 Modular Drive Unit - Original instructions

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2 Description of the machine

2.1 List of complete MD1 Modular Drill System with MDU9 Modular Drive Unit

A complete Pentruder CBK is comprised of at least

as described in this Operator’s manual. Please note that a Pentruder MD1 Drill System with MDU9 Modular

Drive Unit is not complete without the modules listed in this paragraph.

•One MG41 4-speed gearbox

•One ST3 (QDC-)Spindle unit for MG41

•One MDU9-HF-NTGRA®Modular Drive Unit

•One MDUMR-MG41 Adapter for MDU Modular Drive on MG41

Pentruder MD1 drilling machine can either be built on the wall saw track (MCCS) or on the 70 mm square

column system. The drill rig systems cannot be combined.

Drill rig with 70 mm square column system

•One BE Base plate

•One CN Column

•One ET70 Eccentric bolt

•CE1-70 Carriage for 70 mm columns

•FE1 Friction clutch

Drill rig with wall saw track (MCCS)

•One BTS Base plate

•One TS T-slot type Track

•CEG-M25 Carriage, gliding OR CER-M3-U Carriage, roller type

Accessories can and should be used for some jobs, especially when drilling with big diameter drill bits or

when drilling deep holes.

In the following operator’s manual, “the machine”, “drill system”, “drilling machine” or MD1 is used to refer

to the complete machine as listed in this chapter 2 Description of the machine.

Operator’s manual for the Pentruder MD1 Modular Drill System with MDU9 Modular Drive Unit - Original instructions

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2.2 Modules MD1

•MG41 4-speed gearbox

•ST3 (QDC-)Spindle unit for MG41 (quick disconnect coupling for drill bit optional)

•ERMD1 Extension Adapter for MD1 (Extends capacity by Ø 190 mm per adapter and up to 3

pcs can be used.) - Accessory

MG41 ST3 ERMD1

2.2.1 MG41 Gearbox

The Pentruder drill system has a 4-speed gearbox to offer a wide speed range for various drill bit

diameters. Performance and safety is increased as the spindle speed cannot be increased over the

adjusted speed during drilling.

2.2.2 ST3 (QDC-)Spindle unit

The concept with exchangeable spindle units makes it possible to get a very wide spindle speed range with

only one drilling machine. There is also a ST2 Spindle Unit with lower spindle speeds but it should not be

used together with the MDU9 Drive Unit as the torque will be too high for the drill spindle. See chart on

page 29 for spindle speeds with the MDU9 Drive Unit and ST3. The spindle units can be ordered with or

without Quick Disconnect Coupling (QDC) for the drill bit.

2.2.3 ERMD1 Extension adapter MD1

When drilling big diameter holes over Ø 600 mm (23.6”) an extension adapter must be used to extend the

distance between drill column and spindle, giving more clearance for bigger diameter drills. Each adapter

extends the drill unit 90 mm (3.5”) further away from the column, i.e. gives additional clearance for a 180

mm (7”) bigger drill bit. Up to 3 pcs can be used together.

Operator’s manual for the Pentruder MD1 Modular Drill System with MDU9 Modular Drive Unit - Original instructions

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2.3 MDU9 Modular Drive Unit – NTGRA®and MDUMR-MG41

•MDU9-HF-NTGRA®Modular Drive Unit with up to 9 kW output power.

•MDUMR-MG41 Adapter for MDU Modular Drive on MG41.

The MDU9 Modular Drive Unit can either be used as “stand alone” unit which together with a spindle unit is

bolted on any drill stand which is rigid enough to handle the high power of the MDU9.

The Modular Drive Unit accepts both a very wide input voltage range, 400-480 Volt 3-phase power and 230

– 250 Volt 1-phase power. To switch between 1-phase and 3-phase power all that is needed is an adapter

cable. An adapter cable is used for 1-phase input.

MDU9-HV-NTGRA

MDUMR-MG41

Operator’s manual for the Pentruder MD1 Modular Drill System with MDU9 Modular Drive Unit - Original instructions

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2.4 Rig for MD1 Drill System with MDU9 - 70 mm column system

2.4.1 Standard modules for MD1 drill rig with MDU9 - 70 mm column system

•BE1 Base plate fixed / BE2 adjustable quick disconnect coupling /

BE6 Base plate with cut outs, fixed adjustable coupling

•CN Columns F/M-70 Female / Male coupling, extendable, 0.5 / 1.2 / 1.5 m

•CN Columns F/J-70 Female / Jack screw, 0.5 / 1.2 / 1.5 m

•CN Column Female / plastic cap, 2 m (only extendable at the bottom)

•ET70 Eccentric bolt for CN columns

•RST-CN-M Rear support for 70 mm column with male coupling, 2.1-3.2 m - accessory

•RST-CN-U Rear support for 70 mm column universal, fastened directly on the column,

2.1-3.2 m - accessory

•CE1-70 Carriage for 70 mm columns

•FE1 Friction clutch

•PD1/PD2 Pivoting head - accessory

•HK-1 Hand crank for CER and CEG carriages and MDU9 - accessory

2.4.2 Base plates for CN columns

The BE1, BE2 and BE6 base plates are used with CN columns, TTFF or JTFF tracks.

On BE2 the conical quick coupling can be swiveled sideways in increments of 5° for angular drilling

operations. The conical quick coupling on BE1 is fixed. The base plate BETC has a top mount fixed conical

quick coupling.

The columns fitted on the conical quick release coupling can be swiveled around its own axis, and great

flexibility is offered to simplify set-up.

BE1 BE2 with swiveled column coupling BE6

Operator’s manual for the Pentruder MD1 Modular Drill System with MDU9 Modular Drive Unit - Original instructions

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2.4.3 CN Columns

There are three types of 70 mm columns. Extendable columns CN F/M-70 with a female / male

configuration, meaning that each column is fitted with a female conical quick release coupling at one end,

and a male coupling at the other end.

Columns CN F/J-70 with a Jack Screw in one end, where the male coupling sits on an extendable column,

are used to jack the machine against ceiling or wall.

There is also a column CN-3P8 with a female coupling in one end and a blanking plug in the other end.

This column is 2.0 meters and mostly used for the Pentruder 3P8 wire saw.

The CN F/M and CN F/J columns are available in three lengths, 0.5 m, 1.2 m and 1.5 m.

CN 0.5 F/M, CN1.2 F/M, CN1.5 F/M, CN 2.0-3P8, CN 0.5 F/J, CN 1.2 F/J, CN 1.5 F/J

Operator’s manual for the Pentruder MD1 Modular Drill System with MDU9 Modular Drive Unit - Original instructions

Page 9

2.4.4 RST-CN Rear support

There are two rear supports for the CN-columns. The RST-CN-M is fastened on the male cone at the top of

the column. The RST-CN-U is fastened directly on the column and can be fitted on any side of the column

as there are two openings for the rack and the clamp can be turned upside down as well. The rear supports

are 2.1 meter long when fully pushed in and can be pulled out to a length of 3.2 meters.

RST-CN-U RST-CN-M

2.4.5 CE1-70 carriage and FE1 Friction clutch

The MD1 drill system with MDU9 Modular Drive Unit is fed manually. To prevent the carriage from sliding

on the column there is a friction clutch fitted on the carriage.

CE1 with FE1 Friction clutch

2.4.6 Pivoting head

•PD1/PD2 Pivoting head

An universal pivoting head can be used to simplify set-up in many cases. The Pivoting Head can for

example be fitted on a vertical column and a horizontal column fitted to the Pivoting Head conical quick

coupling.

The column quick coupling is of the same type as on Base Plate BE2, with a swiveling face tooth coupling

allowing for adjustment of drill angle in 5° increments.

PD1/PD2

Operator’s manual for the Pentruder MD1 Modular Drill System with MDU9 Modular Drive Unit - Original instructions

Page 10

2.5 Rig for MD1 Drill System with MDU9 - Saw Track (MCCS)

2.5.1 Standard modules for MD1 drill rig with MDU9 – Saw track (MCCS)

•BTS-3 Base plate for TS type tracks, triangular, 220 x 320 mm

•BTS-4 Base plate for TS type tracks, rectangular, 220 x 320 mm

•BTS-5 Base plate for TS type tracks, heavy duty, rectangular, 280 x 400 mm

•WT-BTS-4 Wheels for BTS-4 - accessory

•TS T-slot type track, 0.85 / 1.15 / 1.7 / 2.0 / 2.3 / 3.45 m

•RST-TS1 Rear support for TS-track, 2.1-3.2 m - accessory

•CEG-M25 Carriage, gliding. Manual feed. Reduction 25:1

•CER-M3-U Carriage, roller type, MD1 QDC coupling. Manual feed, reduction 3:1

•HK-1 Hand crank for CER and CEG carriages - accessory

2.5.2 Base plates BTS-3 / BTS-4 / BTS-5 - MCCS

Base plate BTS3 Base plate BTS-4 Base plate BTS-5

There are three different base plates for the TS track, the BTS3 and BTS4.

The BTS3 with only three leveling screws is not recommended for heavy drilling and for drilling with the drill

spindle turned to one side. It is excellent for light duty drilling and in several other applications where side

loads do not occur.

The BTS-5 is recommended for heavy duty drilling.

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