TQC SP4300 Manuel utilisateur

TQC AUTOMATIC CUPPING TEST

SP4300

IMPORTANT!

Before taking this instrument in use we strongly

advise you to read this manual carefully.

Operating Instructions for the

AUTOMATIC CUPPING TEST

MICROPROCESSOR CONTROLLED

v1.02 1014

1 General............................................................................................................................................................... 4

1.1 Importance of operating manual......................................................................................................................................4

1.2 User-responsibility..................................................................................................................................................................4

1.3 Responsibility of personnel.................................................................................................................................................4

1.4 Dangers ......................................................................................................................................................................................4

1.5 Designated purpose ..............................................................................................................................................................4

1.6 Copyright ...................................................................................................................................................................................4

1.7 Manufacturer's/Supplier's address ...................................................................................................................................4

2 Safety Instructions ............................................................................................................................................ 5

2.1 Meaning of Symbols ..............................................................................................................................................................5

2.2 Availability of Safety Information......................................................................................................................................5

2.3 Training of Personnel.............................................................................................................................................................5

2.4 Dangers from Electrical Energy..........................................................................................................................................5

2.5 Points of Special Danger ......................................................................................................................................................5

2.6 Care, Maintenance, Repairs .................................................................................................................................................6

3 Transport and Storage...................................................................................................................................... 6

3.1 Packing .......................................................................................................................................................................................6

3.2 User: Check on Receipt .........................................................................................................................................................6

3.3 Reporting Transport Damage and Documentation ...................................................................................................6

3.4 Storage and Protective Measures when not in use ....................................................................................................6

4 Instrument Data ................................................................................................................................................ 7

4.1 Name / Article...........................................................................................................................................................................7

4.2 Scope of Supply.......................................................................................................................................................................7

4.3 Technical Data..........................................................................................................................................................................7

4.4 Dimensions and Weight .......................................................................................................................................................7

4.5 Basic Unit....................................................................................................................................................................................7

4.6 Accuracy.....................................................................................................................................................................................7

4.7 Noise Level ................................................................................................................................................................................7

5 Installation and Assembly ................................................................................................................................ 8

5.1 Installation and Operation...................................................................................................................................................8

This product complies to

- Machinery Directive 2006/42 / EC

- Low Voltage Directive 2006/95 / EC

- EMC Directive 2004/108 / EC

5.2 Preparation of Energy Connections .................................................................................................................................8

5.3 Mains Connection...................................................................................................................................................................8

6 Instrument controls and functions .................................................................................................................. 9

7 Instrument preparations ..............................................................................Fout! Bladwijzer niet gedefinieerd.

7.1 Test Panels..............................................................................................................................................................................10

7.2 Calibration plate................................................................................................................................................................... 10

7.3 Optical tool fixture rod....................................................................................................................................................... 10

7.4 Panel clamp............................................................................................................................................................................10

7.5 Moving the Sample holder...............................................................................................................................................10

8 Menu display information and operation .....................................................................................................10

8.1 TQC Start screens after switched on. ............................................................................................................................ 10

8.2 MAIN MENU............................................................................................................................................................................ 11

8.3 RUN SETUP.............................................................................................................................................................................. 11

8.3.1 RUN SETUP – Preset test......................................................................................................................................... 11

8.4 LIGHT SETUP ..........................................................................................................................................................................11

8.5 INSTRUMENT SETUP............................................................................................................................................................ 11

8.6 INSTRUMENT SETUP – INDENTER SPEED.....................................................................................................................12

8.7 INSTRUMENT SETUP – DEPTH SIGNAL.......................................................................................................................... 12

8.8 INSTRUMENT SETUP – SETUP TIME/DATE................................................................................................................... 12

8.9 INTRUMENT SETUP – UNITS .............................................................................................................................................12

8.10 INSTRUMENT SETUP – ACOUSTICS.............................................................................................................................. 12

8.11 INSTRUMENT SETUP – LANGUAGE.............................................................................................................................. 12

8.12 INSTRUMENT SETUP – CALIBRATION .........................................................................................................................13

8.13 CALIBRATE............................................................................................................................................................................ 13

8.14 CALIBRATION – HISTORY ................................................................................................................................................ 13

8.15 INSTRUMENT SETUP – OPTICS ADJ. ............................................................................................................................ 14

8.16 RUN.........................................................................................................................................................................................14

8.17 PRESET RUN .........................................................................................................................................................................14

8.18 MANUAL RUN......................................................................................................................................................................15

8.19 Warning signals.................................................................................................................................................................. 15

9 Operation.........................................................................................................................................................16

9.1 Preparatory Work................................................................................................................................................................. 16

9.2 Performing a Cupping........................................................................................................................................................16

9.3 Start the instrument............................................................................................................................................................16

10 Care and Maintenance..................................................................................................................................16

10.1 Inspection and Maintenance.........................................................................................................................................16

10.2 Disposal of Materials ........................................................................................................................................................ 16

10.3 Customer Service...............................................................................................................................................................16

11 Disclaimer......................................................................................................................................................16

1GENERAL

1.1 Importance of operating manual

This manual is written in order to become familiar with all the functions and possible applications of the

instrument. It contains important instructions about how to use the instrument safely and economically;

according to the purpose designated. Following these instructions is not only essential to avoid risks. It also

reduces repair costs and down-time and increases the products reliability and service-life.

Anyone who works with the instrument should follow the instructions in this manual, particularly the safety

related instructions. Additionally local rules and regulations relating to environmental safety and accident

prevention should be observed.

1.2 User-responsibility

The user should

a) only allow persons to work with the instrument who are familiar with the general instructions on how to

work safely and to prevent accidents. The use of the instrument should have been instructed duly The safety

chapter and the warnings in this manual should have been read and understood; acknowledged as

evidenced by their signature.

b) regularly check the safety-awareness of personnel at work.

1.3 Responsibility of personnel

Before commencing work anyone appointed to work with the instrument should pay attention to the general

regulations relating to working safety and accident prevention. The safety chapter and the warnings in this

manual should have been read and understood; acknowledged as evidenced by their signature.

1.4 Dangers

This instrument has been designed and constructed in accordance with state-of-the-art technology and the

acknowledged safety regulations. Nevertheless, working with the instrument may cause danger to the life and

health of the operator or to others, or damage to the instrument or other property. Therefore the instrument

should only be used for its designated purpose, and in a perfect technical condition. Any defect that could have

a negative effect on safety should be repaired immediately.

1.5 Designated purpose

The TQC Automatic Cupping Tester is exclusively designed to perform cupping tests on painted and coated test

panels as described within the specifications.

Other applications constitute improper use. TQC will not be held liable for damage resulting from improper use.

Designated purpose also includes properly observing all instructions in the operation manual, and adherence to

inspection and maintenance schedules.

1.6 Copyright

The copyright of this operating manual remains with TQC.

This operating manual is intended solely for the user and his personnel. Its instructions and guidelines may not

be duplicated, circulated or otherwise passed on to others, neither fully, nor partly. Infringement of these

restrictions may lead to legal action may be taken if this restrictions are infringed upon.

1.7 Manufacturer's/Supplier's address

TQC - Molenbaan 19, 2908LL Capelle aan den IJssel - The Netherlands,

T +31(0)10 7900 100, F +31 (0)10 7900 111

2SAFETY INSTRUCTIONS

2.1 Meaning of Symbols

The following symbols for dangers are used in this instruction manual.

Symbol Explanation Warning

Danger

Possible immediate danger to the life or

health of personnel

If this guideline is not noted it can lead to

severe danger to health, up to fatal injury

Warning

A dangerous situation could be caused Non observance of this guideline can lead

to injury or to damage to equipment.

Special tips and particular information Guidelines to make optimal use of the

instrument.

2.2 Availability of Safety Information

The instruction manual should be kept at the place where the instrument operates.

In addition to the information contained in the instruction manual, general and local regulations for accident

prevention and environmental protection shall be kept available and observed.

Always ensure all guidelines in respect of safety and dangers on the instrument are in readable condition.

In case of danger the instrument has to be switched off by means of the emergency-button on the front of the

instrument. Then eliminate danger.

2.3 Training of Personnel

•Anyone who operates the instrument should be trained properly.

•It has to be clear who has which responsibility regarding commissioning, set-up of maintenance and

repairs, installation, and operation.

•Anyone who hasn’t finished training should be supervised by an experienced person while working with

the instrument.

2.4 Dangers from Electrical Energy

•Work on the electrical supply may only be done by a qualified electrician.

•The electrical equipment of the instrument must be checked regularly. Loose connections and cable

damaged by heat must be corrected immediately.

•IAlways make sure the instrument's power is turned off while adjusting any electrical component.

2.5 Points of Special Danger

There are some special points of danger::

Always have the adjustable test cylinder head locked in place prior to and during testing

Keep your hands away from the working area after the instrument has started!

Never put your fingers / hand in the sample holder

2.6 Care, Maintenance, Repairs

•Always make sure the instrument is connected to an earthed socket.

•Maintenance and inspection should be carried out at the correct intervals

•Operating personnel should be informed before starting with maintenance or repair work

•Always make sure the instruments power is turned off and the instrument is not connected to a socket

while adjusting any electrical component whenever maintenance, inspection or repair work is done.

•Do not open the instrument. In case of malfunction always consult the manufacturer.

2.7 Modifications to the Equipment

•Any modifications or additions or alterations to the instrument may solely be made with permission from

the manufacturer.

•All measures involving modifications require written confirmation of approval from TQC

•Instruments which are not in fault-free condition must immediately be switched off

•Only use replacement parts from the original supplier. Parts used from other sources aren’t guaranteed to

take the loading and meet the safety requirements.

2.8 Cleaning of the Instrument and Disposal of Materials

•When in use it is not always possible to avoid some spill of paint on the work surface.

•Try to keep the instrument as clean as possible to prevent distortions of functions.

•To clean the instrument properly use a suitable solvent to dispose remains of paint or ink.

•Wear gloves during cleaning; Don’t spill an overdose of solvent during cleaning.

•Cleaning materials must always be used and disposed of correctly.

3TRANSPORT AND STORAGE

3.1 Packing

Please take note of pictorial symbols on the packing.

3.2 User: Check on Receipt

Check packing for damage

After unpacking check complete supply.

3.3 Reporting Transport Damage and Documentation

Any damage should be documented as accurately as possible (possibly photographed) and reported to the

relevant insurers or, in the case of sales "delivered to customers works", to the supplier.

3.4 Storage and Protective Measures when not in use

The instrument must be stored in a dry place at a temperature between 10 - 40°C.

The storage period should not be longer than 3 months.

Store instrument in the original packing if possible.

4INSTRUMENT DATA

4.1 Name / Article

TQC Automatic Cupping Test – Microprocessor Controlled Automatic Cupping test.

4.2 Scope of Supply

•TQC Automatic Cupping Test

•Power cord

•Calibration plate

•Loupe & Microscope fixture rod

•Reference panel

•Manual

•Calibration Certificate

4.3 Technical Data

Indenter Speed: 0.01 – 0.70 mm/s

Stroke length: 0 - 12 mm

Max panel width: Max 100mm

Max. panel thickness steel: max. 0.8 mm

Max. panel thickness aluminium: max. 1.2 mm

4.4 Dimensions and Weight

Depth: 450 mm

Width: 350 mm

Height: 600 mm

Net weight: approx. 31 kg

4.5 Basic Unit

Power Supply: 115 – 230 V, 50 - 60 Hz

Power consumption: max. 80 Watt

Display: Blue Illuminated, graphic 100 x 35 mm, 193x64 pixels

Safety: Emergency Button, integrated Acoustic Alarm

Function: Jog Shuttle knob by Rotation / Pushing

4.6 Accuracy

Indenter Speed accuracy: +/- 1% of set speed

Stroke length accuracy: +/- 0.01 mm or 0.2% ever is greater

4.7 Noise Level

The continuous noise level from the instrument does not exceed 70 dB.

Warnin

5INSTALLATION AND ASSEMBLY

5.1 Installation and Operation

The instrument has to be installed in a suitable place, preferably on a sturdy table or work area, with normal

ambient temperature. Special fixings are not required.

Carefully unpack the apparatus and the accessories and check complete supply.

Place, if necessary, a spirit level on the work surface and adjust the height of the feet.

5.2 Preparation of Energy Connections

The instrument is equipped with a safety tested mains supply cable and may only be connected to plug sockets

with earth connection complying with the safety regulations.

Before connecting the instrument, check whether the supply

voltage specified in the indication window corresponds to

the local supply voltage.

If it does not, the instrument must not be connected under

any circumstances. This switch is located behind the esthetic

rear cover of the cupping test. Contact TQC or your local

contact to correctly set the switch

5.3 Mains Connection

The mains connection is located at the rear of the instrument. Plug in the female plug in the socket on the rear

of the housing. The ON/OFF Switch is located at the right hand site near the end of the instrument.

6INSTRUMENT CONTROLS AND FUNCTIONS

1. Display with process information

2. Jog Shuttle

3. Emergency button

4. Acoustic alarm / Buzzer

5. Levelling supports

6. Panel clamp with LED ring

7. Brake and lock for Sample holder

8. Mains connection

9. Microscope support rod

10. Calibration plate holder

11. Calibration plate

12. Panel slot

13. ON/OFF Switch

7INSTRUMENT PREPARATIONS

When using an optional Loupe or USB microscope please insert the supplied optical tool fixture rod in de

designated hole according to the instruction manual.

7.1 Test Panels

We supply a range of test panels

In aluminum or steel in different sizes.

All with a protective PE film.

For more details go to http://www.tqc.eu/en/products/article/615/KNOCK-OUT-TESTPANELS

7.2 Calibration plate

The TQC Automatic cupping test is supplied with the CP4306 Cupping Test reference board. This specially

designed calibration tool is stowed on the rear of the TQC Automatic Cupping test. This precision engineered

reference board allows the user to calibrate the TQC Automatic Cupping Test at custom set intervals.

7.3 Optical tool fixture rod

Insert the Optical tool fixture rod with side with the length groove first into the designated hole in the cupping

test. After insertion turn the tool either direction untill it clicks into place.

7.4 Panel clamp

The sample panels are clamped by means of the red handle. This handle is moved backwards to release the

panel and to the front to fix the panel.

7.5 Moving the Sample holder

The sample holder is locked into place by means of the little steel locker on the left site with the fan pointing

down and against the Aluminium housing of the cupping tester the sample holder is locked at the given angle.

The black handle functions as a brake. To lock the sample holder vibration free into place.

8MENU DISPLAY INFORMATION AND OPERATION

8.1 TQC Start screens after switched on.

Switch on instrument by mains switch at the right side on the

housing.

This is the first screen shown after switching on the instrument.

After a few seconds the time and date screen appears showing

the time left till next calibration. When a calibration is required

the TQC Automatic cupping test will inform the user that

calibration is required in this screen. The linguistic warning is

also accompanied with audio warning.

Every time the TQC Automatic Cupping test is turned on. The

indenter needs to find its reference positions. Press the jog

shuttle to activate the reference procedure..

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