TQC AB5000 Manuel utilisateur

TQC SCRUB, ABRASION AND WASHABILITY TEST

AB5000

User Guide

V3.1 1216

rmware 2.0.0*

IMPORTANT!

Before taking this

instrument in use we

strongly advise you

to read this manual

carefully.

This product complies to

- Machinery Directive 2006/42 / EC

- Low Voltage Directive 2006/95 / EC

- EMC Directive 2004/108 / EC

This product is RoHS 2 compliant (2011/65/EU)

TQC will grant a warranty for a period of 12 months for Scrub, Abrasion and Washability Test

and 12 months for all related equipment from the date of delivery in respect of any evidence of

faulty workmanship and materials.

Should a delivered consignment prove to be contrary to contract upon inspection, the

customer shall grant TQC the opportunity hereunder of removing the fault, or else the

customer may demand replacement. Because of size and weight of the instrument TQC will

strive to give remote support.

Should the supply or delivery of any improvement or replacement not prove possible, the

customer may choose between having the purchase price reduced or in demanding the

contract of sale to be rescinded (conversion). Damage resulting from natural wear and tear,

mechanical or chemical damage, an act of God or non compliance with the operating

instructions shall be excluded from the warranty as well as mechanical interference by the

customer or by third parties with Scrub, Abrasion and Washability Test and related equipment

without TQC’s written permission. No liability will be accepted for defects, damage or injury

caused due to use not carried out in accordance with the manufacturer’s user instructions.

To claim warranty, the rejected product has to be sent to TQC together with the original

invoice, any exchange before the product has been returned to TQC is not possible. TQC

reserve the right to repair, exchange or supply an equivalent substitute. TQC is not liable for

handling or transport costs. Warranty on the purchase price is limited, all liability for

consequential damages or changes in technology is expelled.

*This manual describes the functionality on systems with rmware version 2.0.0.

The rmware version is indicated in the startup screen immediately after the system is switched on.

CONTENT

1 GENERAL 7

1.1 Importance of operating manual 7

1.2 User-responsibility 7

1.3 Responsibility of personnel 7

1.3.1 Dangers 7

1.4 Designated purpose 7

1.5 Copyright 8

1.6 Manufacturer’s/Supplier’s address 8

2 SAFETY INSTRUCTIONS 8

2.1 Meaning of Symbols 8

2.2 Availability of Safety Information 8

2.3 Training of Personnel 9

2.4 Dangers from Electrical Energy 9

2.5 Points of Special Danger 9

2.6 Care, Maintenance, Repairs 9

2.7 Modications to the Equipment 9

2.8 Cleaning of the Instrument and Disposal of Materials 10

3 TRANSPORT AND STORAGE 10

3.1 Packing 10

3.2 User: Check on Receipt 10

3.3 Reporting Transport Damage and Documentation 10

3.4 Storage and Protective Measures when not in use 10

4 INSTRUMENT DATA 10

4.1 Name / Article 10

4.2 Scope of Supply 11

4.3 Technical Data 11

4.4 Dimensions and Weight 11

4.5 Basic Unit 11

4.6 Accuracy 11

4.7 Noise Level 11

5 INSTALLATION AND ASSEMBLY 12

5.1 Installation and Operation 12

5.2 Preparation of Energy Connections 12

5.3 Mains Connection 12

6 INSTRUMENT CONTROLS AND FUNCTIONS 13

6.1 General instruments settings 13

6.2 Models 13

7 MENU BASIC MODEL 14

7.1 Tqc Start Screens After Switched On 14

7.2 Main Menu 14

7.3 Run Setup 14

7.4 Run Setup – Test Edit 15

7.5 Instrument Setup 15

7.6 Run 16

8 MENU STANDARD MODEL 18

8.1 Tqc Start Screens After Switched On 18

8.2 Main Menu 18

8.3 Run Setup 18

8.4 Run Setup – Test Edit 18

8.5 Instrument Setup 19

8.6 Instrument Setup – Language 20

9 MECHANICAL 22

9.1 Test beds 22

9.2 Sample clamp frames 22

9.3 Tool holders 23

9.4 Tools 24

10 INSTRUMENT PREPARATIONS 31

10.1 Test bed 31

10.2 Test Panels 31

10.3 Test Fluid 31

10.4 Waste uid container 32

10.5 Tool carrier 32

10.6 Tools 32

11 OPERATION 32

11.1 Preparatory Work 32

11.2 Performing a Washability test 32

11.3 Start the instrument 33

12 CARE AND MAINTENANCE 33

12.1 Inspection and Maintenance 33

12.2 Disposal of Materials 33

12.3 Customer Service 33

13 DISCLAIMER 33

ANNEX A | STANDARDS CONFIGURATION TABLE 34

ANNEX B | ORDERING MATRIX 36

ANNEX C | CHEMICAL RESISTANCE OF WASHABILITY TEST COMPONENTS 37

DECLARATION OF CONFORMITY TQC BASIC SCRUB & WASHABILITY TEST 52

DECLARATION OF CONFORMITY TQC SCRUB & WASHABILITY TEST 53

1 GENERAL

1.1 Importance of operating manual

This manual is written in order to become familiar with all the functions and possible applicati-

ons of the instrument. It contains important instructions about how to use the instrument safely

and economically; according to the purpose designated. Following these instructions is not only

essential to avoid risks. It also reduces repair costs and down-time and increases the products

reliability and service-life.

Anyone who works with the instrument should follow the instructions in this manual, particu-

larly the safety related instructions. Additionally local rules and regulations relating to environ-

mental safety and accident prevention should be observed.

1.2 User-responsibility

The user should;

• onlyallowpersonstoworkwiththeinstrumentwhoarefamiliarwiththegeneralinstructions

on how to work safely and to prevent accidents. The use of the instrument should have been

instructed duly The safety chapter and the warnings in this manual should have been read and

understood; acknowledged as evidenced by their signature.

• regularlycheckthesafety-awarenessofpersonnelatwork.

1.3 Responsibility of personnel

Before commencing work anyone appointed to work with the instrument should pay attention

to the general regulations relating to working safety and accident prevention. The safety chapter

and the warnings in this manual should have been read and understood; acknowledged as

evidenced by their signature.

1.3.1 Dangers

This instrument has been designed and constructed in accordance with state-of-the-art techno-

logy and the acknowledged safety regulations. Nevertheless, working with the instrument may

cause danger to the life and health of the operator or to others, or damage to the instrument or

other property. Therefore the instrument should only be used for its designated purpose, and in

a perfect technical condition. Any defect that could have a negative eect on safety should be

repaired immediately.

1.4 Designated purpose

The Scrub, Abrasion and Washability Test is exclusively designed to perform washability tests of

painted and coated test panels as described within the specications.

Other applications constitute improper use. TQC will not be held liable for damage resulting

from improper use. Designated purpose also includes properly observing all instructions in the

operation manual, and adherence to inspection and maintenance schedules.

1.5 Copyright

The copyright of this operating manual remains with TQC.

This operating manual is intended solely for the user and his personnel. Its instructions and

guidelines may not be duplicated, circulated or otherwise passed on to others, neither fully, nor

partly. Infringement of these restrictions may lead to legal action may be taken if this restrictions

are infringed upon.

1.6 Manufacturer’s/Supplier’s address

TQC The Netherlands,

Molenbaan 19 T +31(0)10-7900100,

2908 LL Capelle aan den IJssel F +31 (0)10-7900129

2 SAFETY INSTRUCTIONS

2.1 Meaning of Symbols

The following symbols for dangers are used in this instruction manual.

Symbol Explanation Warning

Possible immediate danger to If this guideline is not noted it can

the life or health of personnel. lead to severe danger to health,

up to fatal injury.

A dangerous situation could Non observance of this guideline

be caused. can lead to injury or to

damage to equipment.

Special tips and particular Guidelines to make optimal use of

information. the instrument.

2.2 Availability of Safety Information

The instruction manual should be kept at the place where the instrument operates. In addition to

the information contained in the instruction manual, general and local regulations for accident

prevention and environmental protection shall be kept available and observed. Always ensure all

guidelines in respect of safety and dangers on the instrument are in readable condition. In case

of danger the instrument has to be switched o by means of the emergency- button on the front

of the instrument. Then eliminate danger.

Danger

Warning

2.3 Training of Personnel

• Anyonewhooperatestheinstrumentshouldbetrainedproperly.

• Ithastobeclearwhohaswhichresponsibilityregardingcommissioning,set-upof

maintenance and repairs, installation, and operation.

• Anyonewhohasn’tnishedtrainingshouldbesupervisedbyanexperiencedpersonwhile

working with the instrument.

2.4 Dangers from Electrical Energy

• Workontheelectricalsupplymayonlybedonebyaqualiedelectrician.

• Theelectricalequipmentoftheinstrumentmustbecheckedregularly.Looseconnectionsand

cable damaged by heat must be corrected immediately.

• Alwaysmakesuretheinstrument’spoweristurnedowhileadjustinganyelectric

component.

2.5 Points of Special Danger

There are two special point of danger in the moving zone of the tool carriers:

Always have the tool carrier locked into place prior to testing.

Keep your hands away from the working area after the instrument has started!

2.6 Care, Maintenance, Repairs

• Alwaysmakesuretheinstrumentisconnectedtoanearthedsocket.

• Maintenanceandinspectionshouldbecarriedoutatthecorrectintervals

• Operatingpersonnelshouldbeinformedbeforestartingwithmaintenanceorrepairwork

• Alwaysmakesuretheinstrumentspoweristurnedoandtheinstrumentisnotconnectedto

a socket while adjusting any electrical component whenever maintenance, inspection or

repair work is done.

• Donotopentheinstrument.Incaseofmalfunctionalwaysconsultthemanufacturer.

2.7 Modications to the Equipment

• Anymodicationsoradditionsoralterationstotheinstrumentmaysolelybemadewith

permission from the manufacturer.

• AllmeasuresinvolvingmodicationsrequirewrittenconrmationofapprovalfromTQC

• Instrumentswhicharenotinfault-freeconditionmustimmediatelybeswitchedo

• Onlyusereplacementpartsfromtheoriginalsupplier.Partsusedfromothersourcesaren’t

guaranteed to take the loading and meet the safety requirements.

Danger

2.8 Cleaning of the instrument and disposal of materials

• Wheninuseitisnotalwayspossibletoavoidsomespillofpaintontheworksurface.

• Trytokeeptheinstrumentascleanaspossibletopreventdistortionsoffunctions.

• Tocleantheinstrumentproperlyuseasuitablesolventtodisposeremainsofpaintorink.

• Wearglovesduringcleaning;Don’tspillanoverdoseofsolventduringcleaning.

• Cleaningmaterialsmustalwaysbeusedanddisposedofcorrectly.

3 TRANSPORT AND STORAGE

3.1 Packing

Please take note of pictorial symbols on the packing.

3.2 User: Check on Receipt

Check packing for damage

After unpacking check complete supply.

3.3 Reporting Transport Damage and Documentation

Any damage to the package or instrument should be documented as accurately as possible (pos-

sibly photographed) and reported to the relevant insurers or, in the case of sales “delivered to

customers works”, to the supplier. Always have damages to the package reported on the receipt

note and registered to the deliverer.

3.4 Storage and Protective Measures when not in use

• Theinstrumentmustbestoredinadryplaceatatemperaturebetween10-40°C.

• Thestorageperiodshouldnotbelongerthan3months.

• Storeinstrumentintheoriginalpackingifpossible.

4 INSTRUMENT DATA

4.1 Name / Article

TQC Scrub, Abrasion and Washability Test – Microprocessor controlled scrub, abrasion and

washability test.

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