Toshiba G3 Plus Pack Instructions d'installation et d'utilisation

Date: December, 2007

Project No.: 60459-000

G3+ PACK

ASD OPERATION MANUAL

ADDENDUM

480 Volt Ratings

Manual’s Purpose and Scope

This addendum manual was written by the Toshiba Technical Publications Group. This group is tasked

with providing technical documentation for the G3+ Pack Adjustable Speed Drive. Every effort has

been made to provide accurate and concise information to you, our customer.

This addendum is to be used in conjunction with the G3 ASD Operation Manual. The two manuals

provide information on how to safely install, operate, and maintain your Toshiba power electronics

product. Read both manuals completely before installing, operating, or performing any form of

maintenance on this equipment.

This addendum and the accompanying drawings should be considered a permanent part of the

equipment and should be readily available for reference and review. Dimensions shown are in metric

and/or the English equivalent.

Toshiba International Corporation reserves the right, without prior notice, to update information; make

product changes; or to discontinue any product or service identified in this publication.

Toshiba International Corporation (TIC) shall not be liable for technical or editorial omissions or

mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting

from the use of information contained in this manual.

This addendum is copyrighted. No part of this addendum may be photocopied or reproduced in any

form without the prior written consent of Toshiba International Corporation.

Printed in the U.S.A.

Contacting Toshiba’s Customer Support

Center

The Toshiba Customer Support Center can be contacted to obtain help in resolving any Adjustable

Speed Drive system problem that you may experience or to provide application information.

The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Customer Support

Center’s toll free number is US (800) 231-1412/Fax (713) 466-8773 — Canada (800) 527-1204.

You may also contact Toshiba by writing to:

Toshiba International Corporation

13131 West Little York Road

Houston, Texas 77041-9990

Attn: ASD Product Manager.

For further information on Toshiba’s products and services, please visit our website at

www.Toshiba.Com/ind/.

Important Notice

The information contained within this addendum are not intended to cover all details or variations in

equipment types. Nor may it provide for every possible contingency concerning the installation,

operation, or maintenance of this equipment. Should additional information be required contact your

Toshiba representative.

The contents of this addendum shall not become a part of or modify any prior or existing agreement,

commitment, or relationship. The sales contract contains the entire obligation of Toshiba International

Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba

International Corporation and any statements contained herein do not create new warranties or modify

the existing warranty.

Any electrical or mechanical modifications to this equipment without prior written consent of

Toshiba International Corporation will void all warranties and may void the UL/CUL listing or

other safety certifications. Unauthorized modifications may also result in a safety hazard or

equipment damage.

TOSHIBA INTERNATIONAL CORPORATION

Adjustable Speed Drive

Please complete the Warranty Card supplied with the ASD and return it to Toshiba by prepaid mail.

This will activate the 12 month warranty from the date of installation; but, shall not exceed 18 months

from the date of purchase.

Complete the following information about the drive and retain it for your records.

Model Number:

Serial Number:

Project Number (if applicable):

Date of Installation:

Inspected By:

Name of Application:

TOSHIBA INTERNATIONAL CORPORATION

Adjustable Speed Drive

Please complete the Warranty Card supplied with the ASD and return it to Toshiba by prepaid mail.

This will activate the 12 month warranty from the date of installation; but, shall not exceed 18 months

from the date of purchase.

Complete the following information about the drive and retain it for your records.

Model Number:

Serial Number:

Project Number (if applicable):

Date of Installation:

Inspected By:

Name of Application:

Table of Contents

G3+ Pack Addendum i

General Safety Information..............................................................................................1

Safety Alert Symbol.....................................................................................................1

Signal Words................................................................................................................1

Special Symbols ...........................................................................................................2

Equipment Warning Labels..........................................................................................2

Qualified Personnel......................................................................................................2

Equipment Inspection...................................................................................................3

Handling and Storage...................................................................................................3

Disposal........................................................................................................................3

Installation Precautions ....................................................................................................4

Location and Ambient Requirements...........................................................................4

Mounting Requirements...............................................................................................4

Conductor Routing and Grounding..............................................................................5

Power Connections.......................................................................................................5

Protection .....................................................................................................................6

System Integration Precautions .......................................................................................7

Personnel Protection.....................................................................................................7

System Setup Requirements.........................................................................................8

Operational and Maintenance Precautions.....................................................................9

Standard Specifications...................................................................................................10

Post-Reset Requirements................................................................................................12

G3+ Pack ASD Typical Wiring Diagram ..................................................................13

Part Numbering Convention..........................................................................................14

Ordering Information .................................................................................................14

Current/Voltage Specifications ......................................................................................15

Specifications for Cables and Terminals.......................................................................16

Dynamic Braking Resistor Wire/Cable Specifications..............................................18

Enclosure Dimensions .....................................................................................................19

G3+ Pack Addendum 1

General Safety Information

DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and

understood all of the product safety information and directions that are contained in this manual.

Safety Alert Symbol

The Safety Alert Symbol indicates that a potential personal injury hazard exists. The symbol is

comprised of an equilateral triangle enclosing an exclamation mark.

Signal Words

Listed below are the signal words that are used throughout this manual followed by their descriptions

and associated symbols. When the words DANGER, WARNING, and CAUTION are used in this

manual they will be followed by important safety information that must be carefully followed.

The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous

situation exists that, if not avoided, will result in death or serious injury to personnel.

The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous

situation exists that, if not avoided, could result in death or serious injury to personnel.

The word CAUTION preceded by the safety alert symbol indicates that a potentially hazardous

situation exists which, if not avoided, may result in minor or moderate injury.

The word CAUTION without the safety alert symbol indicates a potentially hazardous situation exists

which, if not avoided, may result in equipment and property damage.

DANGER

WARNING

CAUTION

2G3+ Pack Addendum

Special Symbols

To identify special hazards, other symbols may appear in conjunction with the DANGER, WARNING,

and CAUTION signal words. These symbols indicate areas that require special and/or strict adherence

to the procedures to prevent serious injury to personnel or death.

Electrical Hazard Symbol

A symbol which indicates a hazard of injury from electrical

shock or burn. It is comprised of an equilateral triangle

enclosing a lightning bolt.

Explosion Hazard Symbol

A symbol which indicates a hazard of injury from exploding

parts. It is comprised of an equilateral triangle enclosing an

explosion image.

Equipment Warning Labels

DO NOT attempt to install, operate, perform maintenance, or dispose of this equipment until you have

read and understood all of the product labels and user directions that are contained in this manual.

Warning labels that are attached to the equipment will include the exclamation mark within a triangle.

DO NOT remove or cover any of these labels. If the labels are damaged or if additional labels are

required, contact your Toshiba sales representative for additional labels.

Labels attached to the equipment are there to provide useful information or to indicate an imminently

hazardous situation that may result in serious injury, severe property and equipment damage, or death if

safe procedures or methods are not followed as outlined in this manual.

Qualified Personnel

Installation, operation, and maintenance shall be performed by Qualified Personnel Only. A Qualified

Person is one that has the skills and knowledge relating to the construction, installation, operation, and

maintenance of the electrical equipment and has received safety training on the hazards involved (Refer

to the latest edition of NFPA 70E for additional safety requirements).

Qualified Personnel shall:

• Have carefully read the entire manual.

• Be familiar with the construction and function of the ASD, the equipment being driven, and the

hazards involved.

• Be able to recognize and properly address hazards associated with the application of motor-driven

equipment.

• Be trained and authorized to safely energize, de-energize, ground, lockout/tagout circuits and

equipment, and clear faults in accordance with established safety practices.

• Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves,

hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety

practices.

• Be trained in rendering first aid.

For further information on workplace safety visit www.osha.gov.

G3+ Pack Addendum 3

Equipment Inspection

• Upon receipt of the equipment inspect the packaging and equipment for shipping damage.

• Carefully unpack the equipment and check for parts that were damaged during shipping, missing

parts, or concealed damage. If any discrepancies are discovered, it should be noted with the carrier

prior to accepting the shipment, if possible. File a claim with the carrier if necessary and

immediately notify your Toshiba sales representative.

•DO NOT install or energize equipment that has been damaged. Damaged equipment may fail

during operation resulting in equipment damage or personal injury.

• Check to see that the rated capacity and the model number specified on the nameplate conform to

the order specifications.

• Modification of this equipment is dangerous and must not be performed except by factory trained

representatives. When modifications are required contact your Toshiba sales representative.

• Inspections may be required before and after moving installed equipment.

• Keep the equipment in an upright position.

• Contact your Toshiba sales representative to report discrepancies or for assistance if required.

Handling and Storage

• Use proper lifting techniques when moving the ASD; including properly sizing up the load, getting

assistance, and using a forklift if required.

• Store in a well-ventilated covered location and preferably in the original carton if the equipment

will not be used upon receipt.

• Store in a cool, clean, and dry location. Avoid storage locations with extreme temperatures, rapid

temperature changes, high humidity, moisture, dust, corrosive gases, or metal particles.

• The storage temperature range of the ASD is -14° to 104° F (-10° to 40° C).

• Store in an upright position.

Disposal

Contact your state environmental agency for details on disposal of electrical components and packaging

in your area.

4G3+ Pack Addendum

Installation Precautions

Location and Ambient Requirements

• The Toshiba ASD is intended for permanent installations only.

• Installation should conform to the 2005 National Electrical Code — Article 110 (NEC)

(Requirements For Electrical Installations), all regulations of the Occupational Safety and

Health Administration, and any other applicable national, regional, or industry codes and

standards.

• Select a mounting location that is easily accessible, has adequate personnel working space, and

adequate illumination for adjustment, inspection, and maintenance of the equipment (refer to 2005

NEC Article 110-13).

• A noncombustible insulating floor or mat should be provided in the area immediately surrounding

the electrical system.

•DO NOT mount the ASD in alocation that would allow it to be exposed to flammable chemicals or

gases, water, solvents, or other fluids.

• Avoid installation in areas where vibration, heat, humidity, dust, fibers, steel particles, explosive/

corrosive mists or gases, or sources of electrical noise are present.

• The installation location shall not be exposed to direct sunlight.

• Allow proper clearance spaces for installation. Do not obstruct the ventilation openings. Refer to

Figures 1 through 4on pg. 21 for further information on ventilation requirements.

• Except where otherwise specified, the ambient operating temperature range of the ASD is 14° to

122° F (-10° to 50° C).

•SeeTables 4 and 5on pg. 19 for additional information on installing the drive.

Mounting Requirements

• Only Qualified Personnel should install this equipment.

• Install the unit in a secure and upright position in a well-ventilated area.

• A noncombustible insulating floor or mat should be provided in the area immediately surrounding

the electrical system at the place where maintenance operations are to be performed.

• As a minimum, the installation of the equipment should conform to the NEC Article 110

Requirements For Electrical Installations, OSHA, as well as any other applicable national, regional,

or industry codes and standards.

• Installation practices should conform to the latest revision of NFPA 70E Electrical Safety

Requirements for Employee Workplaces.

• It is the responsibility of the person installing the ASD or the electrical maintenance personnel to

ensure that the unit is installed into an enclosure that will protect personnel against electric shock.

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