Toshiba 4560 Manuel utilisateur

SERVICE MANUAL

PLAIN PAPER COPIER

4560/70

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GENERAL PRECAUTIONS REGARDINGTHE INSTALLATION

AND SERVICE FORTHE COPIER 4560/4570

The installation and service should be done by a qualified service technician.

1. Transportation/Installation

• When transporting/installing the copier, use two persons and be sure to use the positions as

indicated below.

The copier is fairly heavy and weighs approximately 95kg (210lb), therefore pay full attention

when handling it.

2. Installation

• Be sure to use a dedicated outlet with AC 115V/15A (220V, 230V, 240V/10A) or more for its power

source.

• The copier must be grounded for safety.

Never ground it to a gas pipe or a water pipe.

• Select a suitable place for installation.

Avoid excessive heat, high humidity, dust, vibration and direct sunlight.

• Also provide proper ventilation as the copier emits a slight amount of ozone.

• To insure adequate working space for the copying operation, keep a minimum clearance of 80 cm

(32”) on the left, 80 cm (32”) on the right and 10 cm (4”) in the rear.

• After having installed the copier, be sure to push the carrying handles into the copier and fasten

them with screws.

3. Service of Machines

• Basically, be sure to turn the main switch off and unplug the power cord during service.

• Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, the

damp heater and their periphery.

• Be sure not to touch high-voltage sections such as the chargers and the high-voltage transformer.

• Be sure not to touch rotating/operating sections such as gears, belts, pulleys, etc.

• When servicing the machines with the main switch turned on, be sure not to touch live sections

such as the lamp terminal, etc. and rotating/operating sections.

• Use suitable measuring instruments and tools.

4. Main Service Parts for Safety

• The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important

for safety. Be sure to handle/install them properly.

5. CautionaryLabels

• During servicing be sure to check the rating plate and the cautionary labels such as “Unplug the

power cord during service”, “Hot area” etc. to see if there is any dirt on their surface or whether

they are properly stuck to the copier.

6. Disposition of Consumable Parts/Packing Materials

• Regarding the recovery and disposal of the copier, supplies, consumable parts and packing mate-

rials, it is recommended to follow the relevant local regulations or rules.

7. Whenpartsaredisassembled,reassembly is basically the reverse of disassembly unless other-

wise noted in this manual or other related documents. Be careful not to reassemble small parts

such as screws, washers, pins, E-rings, toothed washers in the wrong places.

8. Basically,the machine should not be operated with any parts removed or disassembled.

9. Precautions Against Static Electricity

• The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband,

because the ICs on it may become damaged due to static electricity.

Caution: Beforeusingthe wrist band,pull out thepowercord plug ofthecopier and makesurethat

there is no uninsulated charged objects in the vicinity.

Nov. 1997 © TOSHIBA 1 - 1 4560/4570 SPECIFICATIONS

Copy paper

Cassette Duplexing Manual Note

Size A3~A5-R A3~A6-R Adjustable to

(Ledger~Statement-R) Unfixed, Arbitary sizes

Thickness 64~80 64~130 Unit: g/m2

(Weight) (17~22) (17~34) (Unit: lb.)

Special _ _ OHP film Toshiba recommended

paper etc.

Copy process Indirect electrophotographic process (dry)

Type Desk top (console when the pedestal is used)

Exposure Type Slit exposure with fixed table

Acceptable originals Kind Sheets, books, and 3-dimensional objects.

When the document feeder is used:

Sheet originals only (60 g/m2~90 g/m2) (16 lb.~24 lb.)

Maximum size A3 (Ledger)

1. SPECIFICATIONS • ACCESSORIES • OPTIONS • SUPPLIES

1.1 Specifications

4560/4570 SPECIFICATIONS 1 - 2 Nov.1997 © TOSHIBA

Copy speed

System copy speed

(BLI format)

First copy Approx.3.3sec. (Actual-size A4 or Letter from large capacity feeder)

Warm-up time Approx. 240sec.

Multiple copying 1~999, keyboard entry

Reproduction ratio

Actual ratio 100% or 101% (Setting mode)

Zoom ratio 50~200% (Multiple reduction and enlargement in 1% steps)

*Ten originals (A4) are set in the RADF.This includes the first

copy time.

Manual feeding represents the value when the size is set.

CPM

Paper size Cassette Manual LCF

A4, B5, A5-R 45 40 45

LT, ST-R

A4-R, B5-R 34 34 —

LT-R

B4, FOLIO 29 29 —

LG, Computer

A3 24 24 —

Reduction/ 23 23 23

Enlargement

Mode CPM

Original Copy Numberof copies

1 1 1 set 36

3 set 42

5 set 43

1 2 1 set 13

3 set 25

5 set 30

2 2 1 set 10

3 set 21

5 set 27

2 1 1 set 18

3 set 30

5 set 35

Nov. 1997 © TOSHIBA 1 - 3 4560/4570 SPECIFICATIONS

Paper supply Automatic feeding:

Upper deck: Automatic duplexing unit (ADU)

Lower deck: Front loading cassette (600 sheets)

Manual feeding: 50 sheets

Toner supply Automatic density detection and replenishment

Toner cartridge replacement

Exposure Automatic control and manually selectable (9 steps)

Weight Copier: 95kg

Power source 115 V ~ 60 Hz, 12A For the U.S.A. and Canada

220-240 V ~ 50/60 Hz, 8A For Europe

Power consumption 1.5 kW (115 V), 1.7 kW (220 V/240 V)

Counter 7-digit total counter

Machine size

601 mm

676 mm

540 mm

660 mm

4560/4570 SPECIFICATIONS 1 - 4 Nov.1997 © TOSHIBA

Paper feed pedestal: PFP KD-1003A (1 cassette), KD-2009A (2 cassettes)

Paper feed unit (cassette modular unit) MY-1006

Large capacity feeder: LCF MP-1501

MP-4001

Sorter MG-2009A (20 bins, hanging type)

MG-2010 (20 bins, stapler)

MG-2012 (20 bins, stapler, hanging type)

MG-2015 (20 bins, multi position stapler)

Sorter kit KN-2060S02 (For MG-2009A)

KN-3560S01 (For MG-2012)

Sorter staple cartridge STAPLE-400 (For MG-2010, 12)

STAPLE-700 (For MG-2015)

Work tray KK-2060

Key copy counter MU-8/MU-10 (6 digit)

1.2 Accessories

Copyreceiving tray : 1 pc.

Operator’s manual : 1 pc.

Set-up report : 1 pc.

Drum : 1 pc.

Developer : 1 bottle

Toner : 1 pc.

*Accessories vary according to the destination.

1.3 Options

1.4 Supplies

Drum OD-4560

Developer D-4560

Toner T-3560

*Options vary according to the destination.

Nov. 1997 © TOSHIBA 2 - 1 4560/4570 GENERAL

2. OUTLINE OFTHE MACHINE

2.1 SectionalViews and Electrical Parts Location Diagram

2.1.1 Sectional view

[A] Front view

Front view (For details of the ADU and RADF, refer to chapter 13, ADU and chapter 18,RADF .)

60 55

54315 16 14 19 18 21 28 12 13

10 9

24 36

2926

59 56 58 54

53 57

32 31 34 35

4560/4570 GENERAL 2 - 2 Nov. 1997 © TOSHIBA

No. Name

37 Cassette

38 Manual feed separation pad

39 Manual feed roller

40 Manual pickup roller

41 Cassette separation roller

42 Cassette feed roller

43 Cassette pickup roller

44 Upper transport roller

45 Manual feed switch (S6)

46 Paper guide

47 Lower transport roller

48 Aligning switch (S8)

49 Aligning roller (U)

50 Aligning roller (L)

51 Thermistor-2 (THMS2)

52 Thermostat (THERMO)

53 Heater lamp

54 Heat roller (upper side)

55 Pressure roller (lower side)

56 Separation claw (for heat roller)

57 Cleaning roller

58 Cleaning felt roller

59 Fuser exit roller

60 Separation claw

61 Fuser cover

62 Paper stop switch-1 (S7)

63 Paper stop switch-2 (S16)

64 Paper-empty switch-2 (S14)

65 Cassette tray

66 Cassette size switch-2 (S15)

67 Exit/ADU selection gate

68 Exit roller

69 ADU

70 Exit fan-1 (M7)

71 Exit fan-2 (M15)

72 Exit switch (S9)

No. Name

1 Carriage 1

2 Mirror 1

3 Reflector

4 Light distribution adjustment plates

5 Exposure lamp

6 Carriage 2

7 Mirror 2

8 Mirror 3

9 Mirror unit

10 Mirror 4

11 Mirror 5

12 Mirror 6

13 Slit glass

14 Auto exposure sensor

15 Lens

16 Original glass

17 Ozone filter

18 Main charger

19 Discharge lamp

20 Receiving tray

21 LED eraser array

22 Main blade

23 Recovery blade

24 Toner recovery auger

25 Separation claw (for drum)

26 Transfer charger

27 Separation charger

28 Drum

29 Bias guide

30 Transport belt

31 Magnetic roller

32 Leveller (doctor)

33 Auto-toner sensor

34 Mixer 1

35 Mixer 2

36 Sheet bypass guide

Nov. 1997 © TOSHIBA 2 - 3 4560/4570 GENERAL

[B] Rear side view

84 7885

9186

89 88 79 83

82 9581 87 77 96

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