Toro 41228 Manuel utilisateur

FormNo.3353-750RevC

FoamMarkerKit

forMulti-Pro1200,1250,5600and5700TurfSprayersand

Workman200SpraySystems

ModelNo.41228—SerialNo.260000001andUp

InstallationInstructions

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Ifyouareinstallingthiskitonamachineequippedwithanenclosedboomsystem,usetheseinstructions

alongwiththeenclosedboomsysteminstructions.

Note:Ifyouareinstallingthiskitonamachineequippedwithacab,abracketfromCustomProducts(partnumber

2–15904)needstobeinstalledaswelltoeliminatetheinterferencewiththecab.

Note:RTVsiliconesealantisusedintheinstallationofthiskit.

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

94-7275

94-7287

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Tank/compressorassembly1

Supplyhose,108inches2

Multi-Pro1200seriesadapterbracket1

Workmanadapterbracket1

Mudap1

Mudapbracket1

Bolt(3/8x1inch)4

Flangelocknut,serrated(3/8inch)2

Locknut(3/8inch)1

Carriagebolt,(3/8x1-1/4inches)4

Flangelocknut,non-serrated(3/8inch)4

Flangebolt(5/16x3/4inch)3

Locknut(5/16inch)3

Flatwasher(3/8inch)4

Hoseclamp,small2

Installthetank,compressorandmixer.

Bolt(3/8x1inch)1

Locknut(3/8inch)1

Mixerassembly1

2Flatwasher(3/8inch)2

Installthemixertee.

Wiringharness1

Hoseclamp,small6

3Plasticties12

Wirethekit.

Rockerswitch2

4Fuse,15-amp1Installtheswitchesandfuse.

Boomhose2

Grommet2

Punched-holeboomcap2

Extensionhose2

Hoseclamp,large2

Partscatalog1

Completetheinstallation

SeparateinstructionsfortheinstallationoftheFoam

MarkerkitaredenotedineachstepoftheSetup

wherespecicproceduresdeviatefromonemachine

toanother.Pleaselookfortheheadingdescribing

instructionsspecictothemachineyouareworking

withbeforeproceedingwitheachstepoftheSetup.

InstallingtheTank,

Compressor,andMixer

Partsneededforthisprocedure:

1Tank/compressorassembly

2Supplyhose,108inches

1Multi-Pro1200seriesadapterbracket

1Workmanadapterbracket

1Mudap

1Mudapbracket

4Bolt(3/8x1inch)

2Flangelocknut,serrated(3/8inch)

1Locknut(3/8inch)

4Carriagebolt,(3/8x1-1/4inches)

4Flangelocknut,non-serrated(3/8inch)

3Flangebolt(5/16x3/4inch)

3Locknut(5/16inch)

4Flatwasher(3/8inch)

2Hoseclamp,small

Procedure

MultiPro1200or1250TurfSprayer

1.MounttheMulti-Pro1200seriesadapterbracket

totherightsideofthevehicleabovethebattery

(Figure1)using4carriagebolts(3/8x1-1/4inches)

and4angelocknuts(3/8inch).

Note:Itiseasiestifyouremovethebatterybefore

performingthisstep.RefertoyourvehicleOperator’s

Manualforinstructions.

Figure1

1.Battery3.Carriagebolt(3/8x1-1/4

inches)

2.Multi-Pro1200series

adapterbracket

4.Flangelocknut,

non-serrated(3/8inch)

2.Removethe4bolts(1/4x1inch)andatwashers

thatholdthecovertothetank/compressorassembly

andremovethecover(Figure2).

Figure2

1.Cover4.Bolt(1/4x1inch)

2.Tank/compressor

assembly

5.Bottomrightbolt

3.Flatwasher

3.Setthecoverandfastenersaside.

4.Marka108inchsupplyhosewithablackmarkerat

eachend(Figure3).

Figure3

1.Compressorhose3.Tothemixertee

2.Needlevalvehose

5.Connectthemarkedsupplyhosetothehosebarb

atthecompressorandtheothersupplyhosetothe

hosebarbontheneedlevalve(Figure3).

6.Securethehoseendswithsmallhoseclamps.

7.Routebothofthesupplyhosesrearwardalongthe

rightsideofthesprayertotherearofthemachine

followingthesprayerwiringharness.

8.Attachthecovertothetank/compressorassembly

using4hex-headbolts(1/4x1inch)and4at

washersthatyouremovedpreviously.

9.Installthetank/compressorassemblytothe

Multi-Pro1200seriesadapterbracketusing2bolts

(3/8x1inch),2atwashers(3/8inch)asshown

Figure4.

Figure4

1.Tank/compressor

assembly

3.Bolt(3/8x1inch)

2.Multi-Pro1200series

adapterbracket

4.Flatwasher(3/8inch)

MultiPro5600/5700TurfSprayer

1.Remove4bolts(1/4x1inch)andatwashersthat

holdthecovertothetank/compressorassembly

(Figure5).

Figure5

1.Cover4.Bolt(1/4x1inch)

2.Tank/compressor

assembly

5.Bottomrightbolt

3.Flatwasher

2.Removethecover.

3.Setthecoverandfastenersaside.

4.Marka108inchsupplyhosewithablackmarkerat

eachend(Figure6).

Figure6

1.Compressorhose3.Tothemixertee

2.Needlevalvehose

5.Connectthemarkedsupplyhosetothehosebarb

atthecompressorandtheothersupplyhosetothe

hosebarbontheneedlevalve(Figure9).

6.Securethehoseendswithsmallhoseclamps.

7.Routebothofthesupplyhosesrearwardalongthe

leftsideofthesprayertotherearofthemachine

followingthesprayerwiringharness.

8.Mountthetank/compressorassemblytotheright

stepframeusing2bolts(3/8x1inch)and2at

washers(Figure7).

Figure7

1.Rightstepframe2.Tankassemblyframe

Note:Youmustinstallthefastenersfromthe

backsideofthestepframe.

9.Attachthecovertothetank/compressorassembly

using4hex-headbolts(1/4x1inch)and4at

washersthatyouremovedpreviously.

Workman200SpraySystem

1.Removethe4bolts(1/4x1inch)and4atwashers

thatholdthecovertothetank/compressorassembly

andremovethecover(Figure8).

Figure8

1.Cover4.Bolt(1/4x1inch)

2.Tank/compressor

assembly

5.Bottomrightbolt

3.Flatwasher

2.Setthecoverandfastenersaside.

3.Marka108inchsupplyhosewithablackmarkerat

eachend(Figure9).

Figure9

1.Compressorhose3.Tothemixertee

2.Needlevalvehose

4.Connectthemarkedsupplyhosetothehosebarb

atthecompressorandtheothersupplyhosetothe

hosebarbontheneedlevalve(Figure9).

5.Securethehoseendswithsmallhoseclamps.

6.Routebothofthesupplyhosesrearwardalongthe

leftsideofthesprayertotherearofthemachine

followingthesprayerwiringharness.

7.Removetherubberstripingonthebacksideofthe

tankcover(Figure10).

Figure10

1.Rubberstrip4.Mudap

2.Tankcover5.Bolt(5/16x3/4inch)

3.Mudapbracket6.Locknut(5/16inch)

8.Locatethemudapandmudapbracketinloose

parts.Installthemudaptothetankcover.Secure

theapusingthebracket,threebolts(5/16x3/4

inch)andthreelocknuts(5/16inch)asshownin

Figure10.

9.Attachthecovertothetank/compressorassembly

using3ofthe4hex-headbolts(1/4x1inch)and

atwashersthatyouremovedpreviously.Leavethe

bottomrightboltoutuntillaterintheinstallation

(Figure8).

10.MounttheWorkmanadapterbracketsuppliedinthe

kittothetank/compressorassemblyusing2bolts

(3/8x1inch),2atwashers(3/8inch)asshown

Figure11.

Note:Ifnecessary,cutbacktherubbertrimonthe

coversothatitdoesnotinterferewhenmounting

thebrackettothetank/compressorassembly.

Figure11

1.Workmanadapterbracket4.Flatwasher

2.Tank/compressor

assembly

5.Bolt(1/4x1inch)

3.Bolt(3/8x1inch)6.Flatwasher(1/4inch)

11.Installtheremainingbolt(1/4x1inch)andat

washer(1/4inch)throughtheWorkmanadapter

bracketandcoverintothetank/compressor

assembly(Figure11).

12.Removethelefthandleandfastenersfromtheleft

sideofthetankskid.Savefastenersforlateruse.

13.Mountthefoammarkerassemblytotheframeusing

twobolts(3/8x1inch),twowashers(3/8inch),two

angenuts(3/8inch)includedinlooseparts;and

thelefthandleandfastenersremovedpreviously

(Figure12).

Note:Rotatethetanksothatthehandleisclosest

totheframe.

Figure12

1.Foammarkerassembly5.Flangenut,serrated(3/8

inch)

2.Frame6.Leftsprayerhandle

3.Bolt(3/8x1inch)7.Fasteners

4.Washer(3/8inch)

InstallingtheMixerTee

Partsneededforthisprocedure:

1Bolt(3/8x1inch)

1Locknut(3/8inch)

1Mixerassembly

2Flatwasher(3/8inch)

Procedure

Forallsprayers,serialnumber259999999andlower

1.Attherearofthemachine,mountthemixer

assemblyfacingrearwardtothebracketonthe

centerboomassemblywithabolt(3/8x1inch),at

washer,andlocknut(Figure13).

Figure13

1.Mixerteeassembly2.Centerboom

Note:IfnecessaryonWorkman200SpraySystems,

rotatethemixerassemblydownsothatitdoesnot

interferewiththepump.

2.Locatethesupplyhosesroutedtotherearofthe

machinepreviously.

3.Slidethemarkedsupplyhoseontothebarbonthe

checkvalvelocatedattheteeassembly(Figure14).

Figure14

1.Checkvalve4.Rightboomhose

2.Hosefromthecompressor5.Leftboomhose

3.Hosefromtheneedle

valve

4.Connecttheothersupplyhosetothebarbed“Y”at

theteeassembly(Figure14).

5.Securethehoseswithsmallhoseclamps.

6.Connecttherightboomhosetotherightside

solenoidvalveassemblyandtheleftsupplyhoseto

theleftsidesolenoidassembly.

7.Securebothhoseswithsmallhoseclamps

(Figure14).

Forallsprayers,serialnumber260000001andhigher

1.Attherearofthemachine,mountthemixer

assemblyontheforwardfacingsideofthecenter

boomassemblywithabolt(3/8x1inch),atwasher,

andlocknut(3/8inch)asshowninFigure15.

Figure15

1.Centerboom4.Bolt

2.Rightboommountbracket5.Locknut

3.Mixerteeassembly6.Flatwasher

2.Locatethesupplyhosesroutedtotherearofthe

machinepreviously.

3.Slidethemarkedsupplyhoseontothebarbonthe

checkvalvelocatedattheteeassembly(Figure16).

Figure16

1.Checkvalve4.Rightboomhose

2.Hosefromthecompressor5.Leftboomhose

3.Hosefromtheneedle

valve

4.Connecttheothersupplyhosetothebarbed“Y”at

theteeassembly(Figure16).

5.Securethehoseswithsmallhoseclamps.

6.Connecttherightboomhosetotherightside

solenoidvalveassemblyandtheleftsupplyhoseto

theleftsidesolenoidassembly.

7.Securebothhoseswithsmallhoseclamps

(Figure16).

WiringtheKit

Partsneededforthisprocedure:

1Wiringharness

6Hoseclamp,small

12Plasticties

Procedure

MultiPro1200or1250TurfSprayer

1.Locatethelabeledconnectorswiringharnessforthe

foammarkersolenoidandcompressorandmake

theconnectionstothecompressorandthesolenoid

locatedatthefoamtank/compressorassembly

(Figure17).

Note:Bothoftheplugconnectionsareidentical

(Figure17).

Figure17

1.Wiringharness3.Solenoid

2.Compressor

2.Attherearofthemachine,plugtheharness

connectorsintotheboomsolenoidassemblies.

Plugtheconnectorwiththebluewiretotheright

solenoid;plugtheconnectorwiththeorangewireto

theleftsolenoid(Figure18).

Figure18

1.Mixerteeassembly3.Wiringharness

2.Boomsolenoids

MultiPro5600/5700TurfSprayer

1.Locatethewiringharnessconnectorsfurnished

withthevehicleforthefoammarkerandmakethe

connectionstothecompressorandthesolenoid

locatedatthefoamtank/compressorassembly

(Figure19).

Note:Theconnectorsarelocatedalongtheright

sideframerailstrappedtothevehicleharness,where

thetank/compressorisinstalled.Bothoftheplug

connectionsareidentical(Figure19).

Figure19

1.Wiringharness3.Solenoid

2.Compressor

2.Locatethewiringharnessconnectorfurnishedwith

thevehicleforthefoammarkerboomsolenoidat

thecentersectionoftheboom(Figure20).

Figure20

1.Mixerteeassembly3.Wiringharness

2.Boomsolenoids

3.Plugtheharnessconnectorsintotheboomsolenoids

atthemixerteeassembly.Plugtheconnectorwith

thebluewiretotherightsolenoidandplugthe

connectorwiththeorangewiretotheleftsolenoid

(Figure20).

Workman200SpraySystem

1.Locatethewiringharnessandmaketheconnections

tothecompressorandthesolenoidlocatedatthe

foamtank/compressorassembly(Figure21).

Note:Bothoftheplugconnectionsareidentical

(Figure21).

Figure21

1.Wiringharness3.Solenoid

2.Compressor

2.Locatetheconnectorsintherearwiringharnessof

thesprayer(Figure22).

A.Plugtheconnectorwiththeyellow/bluewire

intotheleftboomsolenoid.

B.Plugtheconnectorwiththeblue/greenwireinto

therightboomsolenoid.

Figure22

1.Mixerteeassembly3.Boomsolenoid,left

2.Boomsolenoid,right4.Wiringharness

3.Routethehosesalongthewiringharnesstotherear

ofthesprayerandtothemixerteeusingthecable

ties.Securethehoseendwithasmallhoseclamp.

InstallingtheSwitchesand

Fuse

Partsneededforthisprocedure:

2Rockerswitch

1Fuse,15-amp

Procedure

MultiPro1200or1250TurfSprayer

1.Removethespraycontrolpaneltoexposethe

bottomside.

2.Liftandremovethe2plugsfromthespraycontrol

panelonthevehicleandinstallthe2rockerswitches

providedintheirplace(Figure23forthe1250and

Figure24forthe1200).

Figure23

1250

1.Plug3.Notch(atback)

2.Switch4.Spraycontrolpanel

Figure24

1200

1.Foammarkerswitches2.Spraycontrolpanel

3.Plugtheconnectorwiththeorangewirefortheright

foamsolenoidtotherightswitchandtheconnector

withthebluewirefortheleftfoamsolenoidtothe

leftswitch.

Note:Ensurethattheorientationoftheswitches

matcheswhatisshowninFigure23,withthenotch

pointingtowardtherearofthevehicle.

4.Insertthe15-ampfuseinthecorrespondingslotin

thefuseblock(atthefrontofthevehicle).

MultiPro5600/5700TurfSprayer

1.Removethethrottleknobbyunscrewingitfromthe

throttlerodatthecenterconsole.

2.Releasethelatchandremovetheswitchpanel

assemblyfromthecenterconsoleassembly

(Figure25).

Figure25

1.Controlpanel3.Foammarkerswitches

2.Latch

3.Removethefoammarkerswitchholeplugs.

4.Installthe2rockerswitchesintotheswitchpanel.

Note:Ensurethatthenotch/holeonthebottomof

eachswitchisorientedtowardtherearofthevehicle.

5.Plugtheharnessconnectorsfoundinthecenter

consoleintothefoammarkerswitches.

Note:Theplugsintheharnessaremarked:Boom

foamRS/LSswitch.Theleftconnectorhasaorange

wirewithabluestripeandtherightconnectorhasa

bluewirewithagraystripe.

6.Installtheswitchpanelandsecurethelatch.

7.Screwthethrottleknobontothethrottleroduntil

itishandtight.

8.Insertthe15-ampfuseinthecorrespondingslotin

thefuseblock(atthefrontofthevehicle).

Workman200SpraySystem

1.Loosenthe4screwssecuringthefrontpaneltothe

controlbox(Figure26).

2.Removethefrontpanelexposetheinsideofthe

controlbox(Figure26).

Table des matières

Autres manuels Toro Pistolet à peinture

Toro

Toro 41394 Manuel utilisateur

Toro

Toro 41249 Manuel utilisateur

Toro

Toro 34215 Manuel utilisateur

Toro

Toro Multi Pro WM 41240 Manuel utilisateur

Toro

Toro Multi Pro 5800 Manuel utilisateur

Toro

Toro Ultra Sonic Boom 41218 Manuel utilisateur

Toro

Toro Ultra Sonic Boom 130-8229 Manuel utilisateur

Toro

Toro GeoLink 41624 Manuel utilisateur

Toro

Toro Multi-Pro 5800 Manuel utilisateur

Toro

Toro Multi Pro 1200 Manuel utilisateur

Toro

Toro Multi Pro 1750 Manuel utilisateur

Toro

Toro 132-5570 Manuel utilisateur

Toro

Toro 41581 Manuel utilisateur

Toro

Toro Multi Pro WM 41240 Manuel utilisateur

Toro

Toro 41564 Manuel utilisateur

Toro

Toro 41582 Manuel utilisateur

Toro

Toro Multi Pro 41602 Manuel utilisateur

Toro

Toro Multi Pro 41240 Manuel utilisateur

Toro

Toro Multi Pro 5800-G Manuel utilisateur

Toro

Toro 41199 Manuel utilisateur

Toro

Toro 41229 Manuel utilisateur

Toro

Toro Multi-Pro 5800 Manuel utilisateur

Toro

Toro Multi Pro 1250 Manuel utilisateur

Toro

Toro 41593 Manuel utilisateur

Manuels Pistolet à peinture populaires d'autres marques

SNOWJOE

SNOWJOE Sunjoe 24V-GS-LTW-RM Manuel utilisateur

Graco

Graco 246737 Manuel d'utilisation et d'entretien

Binks

Binks SV100 Manuel utilisateur

Fimco

Fimco LG-4-3-1 Manuel utilisateur

AG SPRAY

AG SPRAY FS-ATV-25BL Manuel utilisateur

Nordson

Nordson MicroMax 2 Manuel utilisateur

Bonide

Bonide 051 Manuel d'utilisation

zogics

zogics Z-DAS Manuel utilisateur

KISANKRAFT

KISANKRAFT KK-KBS-165 Manuel utilisateur

Matrix

Matrix SG 650 Manuel utilisateur

Anest Iwata

Anest Iwata SGA-3 Guide de démarrage rapide

paasche

paasche VV Fiche technique

Carlisle

Carlisle DeVilbiss JGA-510 Manuel utilisateur

Gardena

Gardena 11120 Manuel utilisateur

Conrad

Conrad Hobby Airbrush K3 Manuel utilisateur

wiwa

wiwa 14025 R/F Manuel utilisateur

Graco

Graco EM 390 Manuel d'utilisation

DeVilbiss

DeVilbiss LUNA2i Manuel utilisateur