Toro Z400 Series Z Master Manuel

FormNo.3356-183RevB

Z400SeriesZMaster®Mowers

ForallZ400SeriesZMasterMowers

SetupInstructions

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Removepartsfromthecrate.

2Nopartsrequired–Checkthetirepressure.

3Rearwheels2Installthedrivewheels.

Rollbar,rightsection1

Rollbar,leftsection1

Rollbar,centersection1

Bolt,(3/8x1inch)8

Curvedwasher8

Flangenut,(3/8inch)8

Bolt,(1/2x3–1/4inch)2

Flangenut,(1/2inch)2

InstalltheRolloverProtectionSystem

(ROPS).

5Nopartsrequired–Installtheseat.

Rightcontrollever1

Leftcontrollever1

Bolt(3/8x1inch)(2areassembled)4

6Curvedwasher(3/8inch)(2are

assembled)4

Installthemotioncontrollevers.

7Nopartsrequired–Addingfueltothemachine.

8Nopartsrequired–Chargethebattery.

Aircleanercap1

9Hoseclamp1Installtheaircleanercap.

Number2generalpurposelithiumbase

ormolybdenumbasegrease.(Purchase

separately.)

1tubeCheckthemachineforgrease.

11Nopartsrequired–Checktheengineoillevel.

12Nopartsrequired–Preparethesidedischargechute.

13Nopartsrequired–Checkthemachinebeforedeliveryto

thecustomer.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

ProcedureDescriptionQty.Use

Operator’sManual1

PartsCatalog1

EngineOwner’sManual1

RegistrationCard1

SafetyVideo1

Key2

Deliveringthemachinetothecustomer.

RemovingPartsfromtheCrate

NoPartsRequired

Procedure

Removethetires,theseatandthepartsfortheROPS

fromtheshippingcrate.

CheckingtheTirePressure

NoPartsRequired

Procedure

Pressure:13psi(90kPa)

1.ForEstateModelsonly,checktheairpressureinthe

fronttires.

Note:Ifthereisnovalvestemlocatedinthefront

tires,thenitisasemi-pneumatictireanddoesnot

needtobechecked.

2.Checktheairpressureinthereartires.

Figure1

RaisingtheMachineUpand

InstallingtheDriveWheels

Partsneededforthisprocedure:

2Rearwheels

Procedure

1.Removethescrewsholdingtherightangleretaining

platetothecrate.

Figure2

2.Raisethebackofthemachineupandsupportitwith

jack-stands.

Figure3

3.Removethewheelnutsfrombothsidesofthe

vehicleandremovetherightangleretainingplate.

Discardthescrewsandretainingplate.

Figure4

4.Mountthewheelswiththevalvestemtotheoutside

andsecurethemwiththewheelnutspreviously

removed.

5.Torquethewheelnutsto95ft-lb(128N·m).

6.Removethejack-stands.

Figure5

InstallingtheRollOver

ProtectionSystem

Partsneededforthisprocedure:

1Rollbar,rightsection

1Rollbar,leftsection

1Rollbar,centersection

8Bolt,(3/8x1inch)

8Curvedwasher

8Flangenut,(3/8inch)

2Bolt,(1/2x3–1/4inch)

2Flangenut,(1/2inch)

Procedure

1.Looselyinstalltherightandleftrollbarsectionto

theframe,with8bolts(3/8x1inch),8curved

washers,and8angenuts(3/8inch).

Note:Thecurvewasherconemustbeinstalled

towardthebolthead.

Figure6

2.Installthelanyardclipsontothelongbolts(1/2x

3-1/4inch).

Note:Makesurethebenttabpointstowardthe

headofthebolt.

Figure7

3.Lightlyoiltheendsofthecenterrollbarsection.

4.Looselyinstallthecenterrollbarsectionusing2

bolts(1/2x3-1/4inch)and2angenuts(1/2inch).

Note:Makesuretheboltsareinstalledfromthe

outsideoftherollbar.

Note:Makesurethelanyardtabisinstalledasshow

andpointsforward.

Figure8

5.Raisetherollbarintotheuprightpositionandsecure

itwiththepinsandhairpincotterpinsfastenedto

thelanyards

Figure9

6.Torquealllowerfasteners,attachedtothemachine

frame,to30ft-lb.

7.Tightenthecenterrollbarbolts(1/2x3-1/4inch)

soitrotatesfreelywithsomeresistance.

Note:Nomorethanonethreadshouldbeexposed

outsidethenut.

Figure10

8.Tightenthefrontknobsagainstthecenterrollbar

ends.

Figure11

InstallingtheSeat

NoPartsRequired

Procedure

1.Removetheboltandnutfromtheseatframe.

2.Removethenutsfromthestudsundertheseat.

3.Securetheseatrodtotheseatwiththeboltandnut.

4.Installtheseattotheseatframewiththepreviously

removednuts.

Figure12

5.Installtheseatrodtotheseatframe.

Figure13

InstallingtheMotionControl

Levers

Partsneededforthisprocedure:

1Rightcontrollever

1Leftcontrollever

4Bolt(3/8x1inch)(2areassembled)

4Curvedwasher(3/8inch)(2areassembled)

Procedure

1.Rotatethemotioncontrolleverstotheupright

position.

2.Looselyinstallthecontrolleversontheoutsideof

theposts,using4boltsand4curvedwashers.

Note:Installthecontrolleversinthetopand

middleholesforthehighpositionorthemiddleand

bottomholesforthelowposition,asdesired.

Figure14

3.Raisetheleversandalignthemtogetherinthe

neutralpositionandtightenthebolts.

Figure15

Note:Ifthemachineisnotproperlytracking,refer

toAdjustingtheTrackinginyourOperator’sManual.

AddingFueltotheMachine

NoPartsRequired

Procedure

Addfueltothemachinebeforestartingit.Refertoyour

Operator’sManual.forthecorrectfuelandprocedure.

ChargingtheBattery

NoPartsRequired

Procedure

Chargingthebatteryproducesgassesthatcan

explodeandcauseseriousinjury.

•Keepcigarettes,sparksandamesaway

fromthebattery.

•Makesuretheignitionswitchisoff.

•Ventilatewhenchargingorusingthebattery

inanenclosedspace.

Important:Donotrunthemachinewiththe

batterydisconnected;electricaldamagemayoccur

totheengine.

Chargethebattery.RefertotheOperator’sManualfor

instructions.

Figure16

InstallingtheAirCleanerCap

Partsneededforthisprocedure:

1Aircleanercap

1Hoseclamp

Procedure

Note:DonotusethisprocedureforEstatemodels.

1.Removetheplasticplug.

Figure17

2.Removetheaircleanercapfromthemachine.

3.Installthehoseclampontotheaircleanercap.

Figure18

4.Installtheaircleanercapontotheaircleanerand

secureitwiththehoseclamp.

Figure19

CheckingtheMachinefor

Grease

Partsneededforthisprocedure:

1tubeNumber2generalpurposelithiumbaseor

molybdenumbasegrease.(Purchaseseparately.)

Procedure

1.Removethebeltcovers.

2.Checkthetensioningarmforgrease.

3.Checkthegreaseforthethreespindlebearings.If

needed,addgreaseuntilitcomesoutofthelower

seals.

4.Installthebeltcovers.

Figure20

CheckingtheEngineOilLevel

NoPartsRequired

Procedure

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoChecking

OilLevelinOperator’sManual.

PreparingtheSideDischarge

Chute

NoPartsRequired

Procedure

Removetheplastictieholdingthesidedischargechute

upandlowerthechuteintoplace.

Checkandensurethespringisinstalledcorrectly.The

grassdeectormustbeabletolowerdownintoposition.

Liftthedeectoruptotestthatitlowersintothefull

downposition.

Ifneeded,refertoReplacingtheGrassDeectorinthe

Operator’sManual.

CheckingtheMachineBeforeDeliverytotheCustomer

NoPartsRequired

Procedure

Beforedeliveringthemachinetothecustomer,ensurethatyouperformorhaveperformedtheprocedureslistedin

thefollowingtableandinitialeachwhennished.RefertotheOperator’sManualforinstructionsonperforming

theseprocedures.

InitialCheckProcedure

Checkthetirepressure.

Checkthelevelofthemower.

Checkthatallmowerspindlesaregreased.

Checktheengineoillevel.

Checkthehydraulicuidlevel.

CheckROPSissecure.

Checktheadjustmentoftheparkingbrake.

Ensurethatthemachinetrackscorrectly;refertotheOperator’sManualfortheadjustmentprocedure.

Checkthesafetyinterlocksystem;refertotheOperator’sManual.

EnsurethatthePTOworks.

Checkallfastenersyouinstalledtoensurethattheyaretight.

Whenyounishsettingupthemachine,signanddateinthespaceprovidedbelow:

Signature:Date:

DeliveringtheMachinetotheCustomer

Partsneededforthisprocedure:

1Operator’sManual

1PartsCatalog

1EngineOwner’sManual

1RegistrationCard

1SafetyVideo

2Key

Procedure

Atdelivery,completetheitemslistedinthefollowingtableandinitialeachwhennished.

ModelNo.SerialNo.

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