Toro HoverPro 500 Machine Series Manuel utilisateur

FormNo.3414-486RevB

HoverPro®500Machine

ModelNo.02604—SerialNo.400000000andUp

ModelNo.02606—SerialNo.400000000andUp

Operator'sManual

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.Keepthis

manualforfuturereference.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.

g017365

Figure1

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthe

spacebelow:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Formodelswithstatedenginehorsepower,thegross

horsepoweroftheenginewaslaboratoryratedbythe

enginemanufacturerinaccordancewithSAEJ1349.

Asconguredtomeetsafety,emission,andoperating

requirements,theactualenginehorsepoweronthis

classmachinewillbesignicantlylower.

Contents

Introduction...............................................................1

Safety.......................................................................2

GeneralSafety...................................................2

BeforeOperationSafety.....................................2

DuringOperatingSafety.....................................3

AfterOperatingSafety........................................4

MaintenanceSafety............................................4

SafetyandInstructionalDecals..........................4

Setup........................................................................6

1AssemblingtheHandle....................................6

2InstallingtheFootstop......................................6

3FillingtheEnginewithOil.................................7

ProductOverview.....................................................8

Specications....................................................9

Operation..................................................................9

FillingtheFuelTank............................................9

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUK

AllRightsReserved*3414-486*B

CheckingtheEngine-OilLevel..........................10

AdjustingtheCuttingHeight.............................10

StartingtheEngine............................................11

AdjustingtheChoke..........................................12

ShuttingOfftheEngine.....................................12

Hauling.............................................................12

OperatingTips.................................................13

Maintenance...........................................................14

RecommendedMaintenanceSchedule(s)...........14

PreparingforMaintenance...............................14

ReplacingtheAirCleaner.................................15

ChangingtheEngineOil...................................15

ServicingtheSparkPlug...................................16

ReplacingtheBlade..........................................16

CleaningtheMachine.......................................17

Troubleshooting......................................................18

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepclearofanydischargeopening.Keep

bystandersasafedistanceawayfromthe

machine.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicing,fueling,oruncloggingthemachine.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol,whichmeans

Caution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalitemsofsafetyinformationin

theirrespectivesectionsthroughoutthismanual.

BeforeOperationSafety

GeneralSafety

•Alwaysinspectthemachinetoensurethatthe

blades,bladebolts,andcuttingassemblyarenot

wornordamaged.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould

throw.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Checkthatallguardsandsafetydevicesarein

placeandworkingproperly.

•Adjustingthecuttingheightmaybringyouinto

contactwiththemovingblade,causingserious

injury.

–Shutofftheengineandwaitforallmoving

partstostop.

–Disconnectthespark-plugwirefromthespark

plugwhenadjustingcuttingheight.

FuelSafety

DANGER

Fuelisextremelyammableandhighly

explosive.Areorexplosionfromfuel

canburnyouandothersandcandamage

property.

•Topreventastaticchargefromignitingthe

fuel,placethecontainerand/ormachine

directlyonthegroundbeforelling,notin

avehicleoronanobject.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanyfuel

thatspills.

•Donothandlefuelwhensmokingor

aroundanopenameorsparks.

•Storefuelinanapprovedcontainerand

keepitoutofthereachofchildren.

WARNING

Fuelisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepyourhandsandfaceawayfromthe

nozzleandthefuel-tankopening.

•Keepfuelawayfromyoureyesandskin.

DuringOperatingSafety

GeneralSafety

•Wearappropriateclothing,includingeye

protection;slip-resistant,substantialfootwear;and

hearingprotection.Tiebacklonghairanddonot

wearjewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.Shutofftheengine,and

waitforallmovingpartstostopbeforeleavingthe

operatingposition.

•Whenyoureleasetheoperator-presencecontrol,

theengineshouldshutoffandthebladeshould

stopwithin3seconds.Ifnot,stopusingyour

machineimmediatelyandcontactanAuthorized

ServiceDealer.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate

themachinewhenthereistheriskoflighting.

•Wetgrassorleavescancauseseriousinjuryifyou

slipandcontacttheblade.Avoidmowinginwet

conditions,ifpossible.

•Useextremecarewhenapproachingblind

corners,shrubs,trees,orotherobjectsthatmay

blockyourview.

•Watchforholes,ruts,bumps,rocks,orother

hiddenobjects.Uneventerraincouldcausea

slip-and-fallaccident.

•Stopthemachineandinspectthebladesafter

strikinganobjectorifthereisanabnormal

vibrationinthemachine.Makeallnecessary

repairsbeforeresumingoperation.

•Beforeleavingtheoperatingposition,shutoffthe

engine,andwaitforallmovingpartstostop.

•Iftheenginehasbeenrunningthemuferwillbe

hotandcanseverelyburnyou.Keepawayfrom

thehotmufer.

•Useaccessoriesandattachmentsapprovedby

TheToro®Companyonly.

SlopeSafety

WARNING

Runningtheengineonslopesofmorethan45

degreeswillcausesevereenginedamagedue

toalackoflubrication.Someofthepotential

damagecouldincludestuckvalves,scored

pistons,orburnedcrankbearings.

•Beforeoperatingonanyslope,asite

surveyshouldbecompletedtodetermine

theactualslopewheretheunitwillbe

operating.

•Donotrunthe4cycleHondaengineinthis

productonslopesofmorethan45degrees.

•Avoidmowingwetgrass.Poorfootingcouldcause

aslip-and-fallaccident.

•Mowwithcautionneardrop-offs,ditches,or

embankments.

•Whenusingthemachine,alwayskeepbothhands

onthehandlebar.

•Whencuttingfromthetopofasteepslopeand

youneedlongerreach,useanapprovedextended

handlebarifyouneedalongerreach.

AfterOperatingSafety

GeneralSafety

•Cleangrassanddebrisfromthemachinetohelp

preventres.Cleanupoilorfuelspills.

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheateroronotherappliances.

HaulingSafety

•Usecarewhenloadingorunloadingthemachine.

•Securethemachine.

•Theengineisnottobeusedtoliftthemachine,as

sharpedgescouldcauseinjury.

MaintenanceSafety

•Disconnectthespark-plugwirefromthesparkplug

beforeperforminganymaintenanceprocedure.

•Wearglovesandeyeprotectionwhenservicing

themachine.

•Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.Weargloveswhen

servicingtheblade.

•Nevertamperwithsafetydevices.Checktheir

properoperationregularly.

•Tippingthemachinemaycausethefueltoleak.

Fuelisammableandexplosive,andcancause

personalinjury.Runtheenginedrytoremovethe

fuelwithahandpump;neversiphonthefuel.

SafetyandInstructionalDecals

Important:Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearany

areaofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal111-9826

111–9826

1.Cutting/dismemberment

hazardofhandorfoot,

cuttingunit—keepyour

handsandfeetawayfrom

movingparts.

2.ReadtheOperator’s

Manual.

decal111-5393

111-5393

1.Warning—Receivetrainingontheproduct;readthe

Operator’sManual.

4.Thrownobjecthazard;keepbystandersawayfromthe

machine.

2.Cutting/dismembermenthazardofhandorfoot,mowerblade;

disconnectthewirefromthesparkplugbeforeworkingonthe

machine;nevertmetalcuttingparts.

5.Warning—donottouchhotsurfaces;keepguardsinplace;

Stayawayfrommovingparts;keepguardsinplace.

3.Warning—weareyeandhearingprotection.

g017410

H295159

1.Enginestop(shutoff)

Setup

AssemblingtheHandle

NoPartsRequired

Procedure

1.Slide2bushingsintotheframe.

g017333

Figure3

1.Lowerhandle4.Frame

2.Bushings5.Bolt

3.Nut6.Washers

2.Placethelowerhandlebetweenthebushings

andsecureitwith1handlebarbolt,2washers,

and1nut.

Note:Placethelowerhandlebetweenthe

bushingswiththekickstopassemblyattheright

side.

3.Repeatfortheoppositeside.

4.Aligntheholesontheupperhandlewiththe

lowerhandle.

g209291

Figure4

1.Upperhandle4.U-bolt

2.Handwheel5.Lowerhandle

3.Washer

5.FittheU-boltthroughtheupperandlower

handleandsecureitwithawasherandahand

wheel.

6.Attachthethrottleassemblytotheoutsideofthe

handlebarandsecureitwithanutandapan

screw.

g209280

Figure5

1.Nut2.Panscrew

InstallingtheFootstop

NoPartsRequired

Procedure

Securethefootstoptotheboltontherightsideofthe

lowerhandleusinganutand2washers(Figure6).

Note:Installthefootstopusingthelowerholeinthe

footstopasshowninFigure6.

g027870

Figure6

1.Footstop4.Bolt

2.Nut5.Lowerhandle

3.Washer

FillingtheEnginewithOil

NoPartsRequired

Procedure

Important:Yourmachinedoesnotcomewithoil

intheengine.Beforestartingtheengine,llthe

enginewithoil.

Max.ll:0.59L(20oz),type:MultigradeMineral

10W-30oilwithanAPIserviceclassicationofSF ,

SG,SH,SJ,SL,orhigher.

1.Movethemachinetoalevelsurface.

2.Removethedipstick(Figure7).

123

g017332

Figure7

1.Theoillevelisatits

maximum.

3.Theoillevelistoo

low—addoiltothe

crankcase.

2.Theoillevelistoo

high—removeoilfrom

thecrankcase.

3.Slowlypouroilintotheoil-llhole,wait3

minutes,andchecktheoillevelonthedipstick

bywipingthedipstickcleanandtheninserting,

butnotscrewingin,theoil-llcapintothehole

(Figure8).

g017338

Figure8

Note:Filltheenginecrankcasewithoiluntil

thedipstickindicatesthattheengine-oillevel

iscorrectasshowninFigure7.Ifyouoverll

theenginewithoil,removetheexcessoilas

directedinChangingtheEngineOil(page15).

4.Installthedipstickandhandtightenitsecurely.

Important:Changetheengineoilafterthe

rst5operatinghours;changeityearly

thereafter.RefertoChangingtheEngineOil

(page15).

ProductOverview

g017341

Figure9

1.Fuelcap6.Handlebarsecuringknob

2.Enginestart7.Enginecover

3.Throttlecontrol8.Exhaustguard

4.Operator-presencecontrol9.Dipstick

5.Handlebar

g017335

Figure10

1.Sparkplug6.Fuelcap

2.Exhaustguard7.Fingerguard

3.Exhaust8.Aircleaner

4.Dipstick9.Carburetor

5.Startergrip

Specications

ModelCuttingwidthProductwidth

02604510mm(20inches)635mm(25inches)

02606535mm(21inches)635mm(25inches)

Operation

FillingtheFuelTank

•Forbestresults,useonlyclean,fresh,unleaded

gasolinewithanoctaneratingof87orhigher

((R+M)/2ratingmethod).

•Oxygenatedfuelwithupto10%ethanolor15%

MTBEbyvolumeisacceptable.

•Donotuseethanolblendsofgasoline,such

asE15orE85,withmorethan10%ethanolby

volume.Performanceproblemsand/orengine

damagemayresult,whichmaynotbecovered

underwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorinfuel

containersoverthewinterunlessfuelstabilizer

hasbeenaddedtothefuel.

•Donotaddoiltogasoline.

Fillthefueltankwithfreshunleadedregulargasoline

fromamajorname-brandservicestation(Figure11).

Important:Toreducestartingproblems,addfuel

stabilizertothefuelallseason,mixingitwith

gasolinelessthan30daysold.

Refertoyourengineowner’smanualforadditional

information.

g017340

Figure11

CheckingtheEngine-Oil

Level

ServiceInterval:Beforeeachuseordaily

1.Movethemachinetoalevelsurface.

2.Removethedipstickandwipeitwithaclean

cloth.

3.Insert,butdonotscrewin,thedipstickintothe

oil-llhole.

4.Removethedipstickandcheckit.

5.Todeterminetheproperoillevelonthedipstick,

refertoFigure12).

123

g017332

Figure12

1.Theoillevelisatits

maximum.

3.Theoillevelistoo

low—addoiltothe

crankcase.

2.Theoillevelistoo

high—removeoilfrom

thecrankcase.

6.Iftheoillevelislow,slowlypouroilintothe

oil-llhole,wait3minutes,andchecktheoil

levelonthedipstickbywipingthedipstickclean

andtheninserting,butnotscrewingin,the

oil-llcapintothehole.

Note:Max.ll:0.59L(20oz)Multigrade

Mineral10W-30oilwithanAPIservice

classicationofSF,SG,SH,SJ,SL,orhigher.

Note:Filltheenginecrankcasewithoiluntil

thedipstickindicatesthattheengine-oillevel

iscorrectasshowninFigure12.Ifyouoverll

theenginewithoil,removetheexcessoilas

directedinChangingtheEngineOil(page15).

7.Installthedipstickandhandtightenitsecurely.

Important:Changetheengineoilafterthe

rst5operatinghours;changeityearly

thereafter.RefertoChangingtheEngineOil

(page15).

AdjustingtheCutting

Height

WARNING

Adjustingthecuttingheightmaybringyou

intocontactwiththemovingblade,causing

seriousinjury.

•Shutofftheengineandwaitforallmoving

partstostop.

•Weargloveswhilehandlingthecutting

unit.

CAUTION

Iftheenginehasbeenrunning,themufer

willbehotandcanseverelyburnyou.Keep

awayfromthehotmufer.

Adjustthecuttingheightasdesired.

1.TurnthefuelswitchtotheOFFposition.

2.Disconnectthewirefromthesparkplug.

3.Tipthemachineonitsside,withthedipstick

down.

4.Wearingprotectivegloves,removetheblade

boltandcuttingunit.

5.Repositionthespacerstothedesiredheight,

thenreinstallthecuttingunitasshowninFigure

13.

g017336

Figure13

1.Cutterbar4.Bladebolt

2.Spacers5.Largespacer

3.Bladeretainer

Note:Thelargespacermustbedirectlybelow

theimpelleratalltimes.

6.Useatorquewrenchtotightenthebladeboltto

25N-m(18ft-lb).

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