Toro Greensmaster Flex 18 Manuel utilisateur

FormNo.3430-379RevB

EngineConversionKit

SerialNumber280000001andAfterKawasaki-Powered

Walk-BehindGreensmaster®Flex™18orFlex™21Mowers

ModelNo.138-2137

InstallationInstructions

Introduction

Thisengineisnotequippedwithasparkarrester.Itis

aviolationofCaliforniaPublicResourceCodeSection

4442or4443touseoroperatetheengineonany

forest-covered,brush-covered,orgrass-coveredland

unlesstheengineisequippedwithasparkarrester,

asdenedinSection4442,maintainedineffective

workingorderortheengineisconstructed,equipped,

andmaintainedforthepreventionofre.

Ifyourequireasparkarrester,contactyourAuthorized

ServiceDealer.GenuineTorosparkarrestersare

approvedbytheUSDAForestryService.

Important:Theseinstallationinstructions

containengineoperationandmaintenance

informationthatsupersedestheengineoperation

andmaintenanceproceduresinyourmachine

Operator’sManual.

Beforeoperatingormaintainingthemachineor

engine,alwaysrefertotheoperatingandsafety

instructionsinyourOperator’sManual.

Savetheseinstructions.

Important:Thisengine'swarrantyisprovided

bytheenginemanufacturer.Pleaserefertothe

enginemanufacturer'swarrantyandemissions

systemwarrantyincludedintheliteraturepacket.

Thatwarrantyappliesonlytotheengine.Itdoes

notexpandorotherwisealteranyexpressor

impliedwarrantytermsorwarrantyperiodthat

mayapplytotheproductintowhichtheengine

isinstalled.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Contents

Introduction...............................................................1

Safety.......................................................................2

SafetyandInstructionalDecals..........................2

Installation................................................................4

1InstallingaGearboxVent.................................4

2RemovingtheExistingEngine.........................4

3InstallingtheNewEngine.................................7

4PreparingtheNewEngine...............................8

5InstallingtheControls......................................8

6InstallingtheWireHarnessandThrottle

Cable.............................................................11

7LubricatingandAdjustingtheMachine...........14

ProductOverview...................................................14

Controls...........................................................14

Operation................................................................15

FuelSpecications...........................................15

UsingStabilizer/Conditioner.............................15

FillingtheFuelTank..........................................15

OpeningandClosingtheFuel-Shut-Off

Valve.............................................................16

Maintenance...........................................................17

RecommendedMaintenanceSchedule(s)...........17

PreparingtheMachineforMaintenance............17

ServicingtheEngineOil....................................18

ServicingtheAirCleaner..................................19

ServicingtheSparkPlug...................................20

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3430-379*B

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal93-6085

93-6085

1.Fast3.Slow

2.Continuousvariable

setting

decal104-2617

104-2617

1.Forward4.Lever—Engage

2.Tractioncontrol5.Reeldrive

3.Neutral6.Lever—Disengage

decal104-2618

104-2618

1.Disengage3.Engage

2.Parkingbrake

decal115-1614

115-1614

1.Warning—readtheOperator'sManual.3.Thrownobjecthazard—keepbystandersaway.

2.Warning—donotoperatethemachineunlessyouaretrained.4.Warning—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

decal138-2138

138-2138

1.Poisonousfumesor

toxicgases,asphyxiation

hazard—donotrunthe

engineinanenclosed

space.

4.Warning—disconnectthe

sparkplugwirebefore

performingmaintenance.

2.Explosionhazard—shut

offtheenginebefore

addingfuel;nore,open

ames,orsmokingwhen

addingfuel.

5.Hotsurfacehazard—do

nottouchthehotsurface.

3.Warning—shutoffthe

engineandclosethe

fuelshutoffvalvebefore

leavingthemachine.

6.Attention—readthe

Operator’sManualfor

informationaboutlling

thefueltank.

decal130-8322

130-8322

1.Onlyusefuelwithan

alcoholcontentbyvolume

under10%.

3.Donotusefuelwithan

alcoholcontentbyvolume

greaterthan10%.

2.ReadtheOperator's

Manualformore

informationonfuel.

decal133-8062

133-8062

Installation

Note:Ifthemachineisequippedwithan

incandescentlightkit,youmayneedtoorderanew

kit;contactyourauthorizedT orodistributorformore

information.

InstallingaGearboxVent

NoPartsRequired

Procedure

Ifyourmachinedoesnothavethetallventillustrated

inFigure1,obtaintheGearboxVentKitforyour

modelfromyourauthorizedT orodistributorandinstall

theventbeforereplacingtheengine.

g027876

Figure1

1.Vent

RemovingtheExisting

Engine

NoPartsRequired

Procedure

Important:Retainallremovedpartsforreuse

unlessotherwisenoted.

1.Drainthegearbox;refertoyourOperator’s

Manual.

2.Removeanddiscardthenutsattachingthe

enginetothegearbox(Figure8).

3.Supportthegearboxfrombelowsothatitdoes

notfallwhenyouremovetheengine.

4.Removeanddiscardthewireharness.

5.Removetheinterlockmoduleandfasteners

(Figure2).

g262137

Figure2

1.Interlockmodule

6.Removethebrakeandtractionlevergrips

(Figure3).

7.Removeanddiscardtheconsolecover(Figure

3).

g029049

Figure3

1.Brakelevergrip3.Tractionlevergrip

2.Bolt4.Consolecover

8.Removeanddiscardthethrottle-controlcable

(Figure4).

9.Removeanddiscardthethrottlelever,butretain

themountinghardware(Figure4).

g029154

Figure4

1.Throttle-controlcable2.Throttlelever

10.Removethetractionleverandtractioncable

fromtheexistingtractionbracket(Figure5).

Keepallhardware.

g274782

Figure5

1.Bolt6.Retainingring

2.Reelleverpin7.Reellever

3.Bushing8.Tractioncable

4.Tractionlever9.E-clip

5.Dowelpin10.Reelcable

11.Removethehandleassemblyfromthetraction

unit;refertoyourtractionunitOperator’s

Manual.

12.Removeanddiscardtheexistingtraction

bracket,butretaintheproximityswitchand

mountinghardware(Figure6).

Note:Thetractionbracketcannotberemoved

directlyfromthehandle;slideitoffthebottomof

thehandleassembly.

g029158

Figure6

1.Tractionbracket2.Proximityswitch

13.Removetheexistingenginemountingbolts,

washers,andnuts.

14.Removetheenginefromthetractionunit.

15.Removeandretainallengineoutputshaft

hardware(Figure7).

Note:Youmaydiscardthesetscrews.

g274554

Figure7

1.Gearbox4.Washer7.Gearbox

gasket

2.Bolt5.Enginegear8.Setscrew

3.Lockwasher6.Engineadapter9.Engine

16.Cleantheframeandcheckfordamageorwear.

17.Checkthegearboxgasketfordamageorwear;

replacethegasketifitisdamaged.

InstallingtheNewEngine

Partsneededforthisprocedure:

1Engine

4Setscrew

4Nut

1Self-tappingscrew

Procedure

1.Applymedium-strengththread-locking

compound(suchasBlueLoctite®242)tothe

threadsofthenewsetscrewsandinstallthem

totheengine(Figure8).

2.Installthepreviouslyremovedengineoutput

shaftcomponentstotheengine(Figure8).

Note:Applyanti-seizecompoundtothekey

andenginedriveshaftbeforeinstalling.

3.Installtheinterlockmoduletothewireharness

bracketwiththeincludedself-tappingscrew

(Figure8).

Note:Thewireharnessbracketisalready

installedontheengine.

4.Installthegearboxgaskettothesetscrewson

thecrankcasecover.

5.Positiontheengineontheenginemountwith

theshaftfacingtowardthegearboxassembly.

6.Slidetheenginetowardthegearboxwhile

guidingthedrivegearintogearboxinputarea.

Note:Thecrankshaftmayhavetobeturnedto

meshtheenginegearteethwiththegearbox

inputgear.

7.Installandnger-tightenthe4angenutsthat

securethegearboxassemblytothesetscrews

ontheenginecrankcasecover.

8.Installthe4previouslyremovedengineboltsand

washersthroughtheengineandenginemount.

9.Securetheenginebyinstalling4nutsonthe

engineboltsfromtheundersideoftheengine

mount.

10.Fullytightentheangenutsthatsecurethe

gearboxassemblytotheengineandthenuts

thatsecuretheenginetotheenginemount.

g274576

Figure8

1.Engineadapter4.Lockwasher7.Setscrew10.Wire-harnessbracket

2.Enginegear5.Bolt8.Nut11.Interlockmodule

3.Washer6.Gearboxgasket9.Engineboltsandwashers12.Self-tappingscrew

PreparingtheNewEngine

NoPartsRequired

Procedure

1.Removetheairlterandcover;refertoServicing

theAirCleaner(page19).

2.Removethethrottlecontrolpivotnut(Figure9).

3.Removetheshortspringandthegovernor

spring(Figure9).

4.Removethenut,pressureplate,wavewasher,

andthrottlecontrolfromtheengine(Figure9).

g274607

Figure9

1.Wideclamp5.Nut

2.Cableclamp6.Pressureplate

3.Throttlecontrol7.Governorspring

4.Shortspring

5.Removethee-clipfromthebottomofthecable

clampandremovethecableclampfromthe

throttlecontrol.

6.Removethescrewfromthewideclampand

removethewideclampfromthethrottlecontrol.

7.Installthewideclampandthecableclampin

thenewlocationsonthethrottlecontrolwiththe

screwande-clip(Figure10).

Important:Ensurethatthecableclampis

orientedwiththewireopeningfacingtoward

thewideclamp.

g274608

Figure10

1.Throttlecontrol5.Governorspring

2.Shortspring6.Cableclamp

3.Nut7.Wideclamp

4.Pressureplate

8.Installthethrottlecontrol,wavewasher,and

pressureplatetotheengine(Figure10).

9.Installandlightlytightenthenuttosecurethe

throttlecontroltotheengine(Figure10).

Note:Thelevershouldmovebackandforth

smoothlyandeasily.

10.Installthespringstothethrottlecontrolandtest

thereturn(Figure10).

Note:Thespringtensionshouldbeenoughto

returnthethrottlecontroltothedefaultposition;

ifthecontroldoesnotreturn,loosenthenutuntil

itdoes.

InstallingtheControls

Partsneededforthisprocedure:

1Tractionbracket

1Throttlelever

1Spring

Procedure

1.Installthenewtractionbrackettothehandle

usingthepreviouslyremovedhardware(Figure

15).

Note:Iftheoriginaltractionbracketwas

attachedtothemachinethrough2holesinthe

handle,orderPartNo.112-9318and110-2415

tocompletetheinstallation.

2.Installthepreviouslyremovedhandleassembly.

Note:Refertothehandleassemblyremoval

andreversethestepsforinstallation.

3.Installthepreviouslyremovedtractionleverand

cablewiththepreviouslyremovedfasteners

(Figure15).

Important:Theinstallationissimilartothe

installationontheremovedbracket;referto

thepreviousremovalinstructions(Figure5).

4.Installtheproximityswitchtothetractionbracket

usingthepreviouslyremovedfasteners;ensure

thatthedistancebetweenthetopofthesensor

andthebottomofthetractionhandleiswithin

6/100to9/100inches(Figure11).

Note:Usetherearholesforproximityswitch

installation.

g274781

Figure11

1.Nut3.Proximityswitch(sensor

up)

2.Spacer4.Bolt

5.Installandadjusttheinterlockswitchaccording

totheinstructionsinyourOperator’sManual.

6.Installthenewthrottlelevertothetraction

bracketusingthepreviouslyremovedhardware

(Figure15).

7.Tightenthenutonthethrottlespringuntilthe

springisfullycompressed,thenbackoff1/2turn

(Figure12).

Important:Whenoperatingathighidlethe

throttlelevershouldnotmove;ifitmoves,

tightenthenutonthethrottlespringslightly.

g274739

Figure12

1.Bolt5.Frictionwasher

2.Flatwasher6.Throttlespring

3.Frictionwasher7.Nut

4.Throttlelever

8.Attachtheenginetothegearboxusingthe

previouslyremovednuts(Figure8).

9.Tightenalloftheenginemountingfasteners.

Ce manuel convient aux modèles suivants

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