Toro 04052TE Manuel utilisateur

FormNo.3324-149RevA

Greensmaster®1000

ModelNo.04052—SerialNo.200000001andUp

ModelNo.04052TE—SerialNo.200000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrestor,contactyour

AuthorizedServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,

orgrass-coveredlandwithoutasparkarrester

mufermaintainedinworkingorder,ortheengine

constricted,equipped,andmaintainedforthe

preventionofre.Otherstatesorfederalareasmay

havesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Themodel

andserialnumbersarelocatedonaplateontherear

frame.Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure1),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure1

1.Safetyalertsymbol.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroMowerSafety...............................................5

SoundPressure.....................................................6

Vibration..............................................................6

SafetyandInstructionalDecals.............................7

Setup............................................................................9

1InstallingandAdjustingtheHandle....................9

2InstallingtheTransportWheels

(Optional)......................................................10

3CheckingFluidLevels......................................10

4AdjustingtheCuttingUnit...............................10

5InstallingtheGrassBasket...............................11

ProductOverview......................................................11

Controls.............................................................11

Specications.....................................................12

Attachments/Accessories...................................12

Operation...................................................................13

ThinkSafetyFirst...............................................13

CheckingtheEngineOilLevel............................13

FillingtheFuelTank...........................................13

CheckingtheInterlockSwitchOperation............15

StartingandStoppingtheEngine........................15

DrivingtheMachineinTransport.......................15

PreparingtoMow...............................................15

Mowing..............................................................15

OperatingTips...................................................16

Maintenance...............................................................17

RecommendedMaintenanceSchedule(s)................17

DailyMaintenanceChecklist...............................18

Lubrication.............................................................19

GreasingtheMachine.........................................19

EngineMaintenance...............................................20

ServicingtheEngineOil.....................................20

ServicingtheAirCleaner....................................21

ReplacingtheSparkPlug....................................21

FuelSystemMaintenance.......................................22

CleaningtheFuelFilter.......................................22

BrakeMaintenance.................................................23

AdjustingtheService/ParkingBrake...................23

BeltMaintenance....................................................23

AdjustingtheBelts.............................................23

ReplacingtheDifferentialBelt............................25

ControlsSystemMaintenance.................................26

AdjustingtheTractionControl...........................26

CuttingUnitMaintenance.......................................27

LevelingtheRearDrumtotheReel.....................27

AdjustingtheBedknifetotheReel......................27

AdjustingtheHeightofCut................................28

AdjustingtheGrassShieldHeight.......................29

AdjustingtheCut-OffBar..................................29

ServicingtheBedbar..........................................29

BacklappingtheReel..........................................30

Storage.......................................................................31

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructionsand

alwayspayattentiontothesafetyalertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

Training

•ReadtheOperator’sManualandothertraining

materialcarefully.Befamiliarwiththecontrols,

safetysigns,andtheproperuseoftheequipment.

•Iftheoperatorormechaniccannotreadthe

languageoftheOperator’sManualitistheowner’s

responsibilitytoexplainthismaterialtothem.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local

regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets

arenearby.

•Keepinmindthattheoperatororuserisresponsible

foraccidentsorhazardsoccurringtootherpeopleor

theirproperty.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeople,orproperty.

•Alloperatorsormechanicsmustbetrained.Itisthe

owner’sresponsibilityfortrainingusers.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,

longtrousers,hardhat,safetyglasses,andhearing

protection.Longhair,looseclothing,orjewelrymay

gettangledinmovingparts.Donotoperatethe

equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment

istobeusedandremoveallobjectswhichmaybe

thrownbythemachine.

•Warning—Fuelishighlyammable.Takethe

followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile

theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultysilencers.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall

bladeattachmentclutches,shiftintoneutral,and

engagetheparkingbrake.

•Donotuseonslopesofmorethan15°.

•Rememberthereisnosuchthingasasafeslope.

Travelongrassslopesrequiresparticularcare.To

guardagainstoverturning:

–donotstoporstartsuddenlywhengoingupor

downhill;

–engageclutchslowly,alwayskeepmachinein

gear,especiallywhentravellingdownhill;

–machinespeedsshouldbekeptlowonslopes

andduringtightturns;

–stayalertforhumpsandhollowsandother

hiddenhazards;

–nevermowacrossthefaceoftheslope,unless

themowerisdesignedforthispurpose.

•Stayalertforholesintheterrainandotherhidden

hazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirectdischarge

ofmaterialtowardbystandersnorallowanyonenear

themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,

shields,orwithoutsafetyprotectivedevicesinplace.

Besureallinterlocksareattached,adjustedproperly,

andfunctioningproperly.

•Donotchangetheenginegovernorsettingsor

overspeedtheengine.Operatingtheengineat

excessivespeedmayincreasethehazardofpersonal

injury.

•Beforeleavingtheoperator’sposition:

–stoponlevelground;

–disengagethecuttingunitandtractiondrive;

–settheparkingbrake;

–stoptheengine.

•Disengagedrivetoattachmentswhentransporting

ornotinuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforeremovingthegrasscatcher;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s

position.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthe

mower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage

andmakerepairsbeforerestartingandoperating

theequipment.

•Reducethethrottlesettingbeforestoppingengine

and,iftheengineisprovidedwithafuelshut-off

valve,turnthevalveoffattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunit.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Stopreelsifnot

mowing.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank

insideabuildingwherefumesmayreachanopen

ameorspark.

•Allowtheenginetocoolbeforestoringinany

enclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandfuelstorageareafreeof

grass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Keepallpartsingoodworkingconditionandall

hardwareandhydraulicttingstightened.Replaceall

wornordamagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto

prevententrapmentofthengersbetweenmoving

bladesandxedpartsofthemachine.

•Disengagedrives,disengagethecuttingunit,set

parkingbrake,stopengineanddisconnectsparkplug

wire.Waitforallmovementtostopbeforeadjusting,

cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunit,drives,

mufers,andenginetohelppreventres.Cleanup

oilorfuelspillage.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Removethesparkplugwirebeforemakingany

repairs.

•Usecarewhencheckingthereel.Wearglovesand

usecautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toToroproductsorothersafetyinformationthatyou

mustknowthatisnotincludedintheCEN,ISO,or

ANSIstandard.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended

usecouldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennis

shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance

regulations.

•Handlegasolinecarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch

beforeoperatingthemachine.

•Usingthemachinedemandsattention.Toprevent

lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

orotherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrol

ofthemachine.

•Thegrassbasketmustbeinplaceduringthemowing

operationformaximumsafety.Shuttheengineoff

beforeemptyingthebasket.

•Donottouchtheengine,mufer,orexhaustpipe

whiletheengineisrunningorsoonafterithas

stoppedbecausetheseareascouldbehotenough

tocauseburns.

•Whenapersonorpetappearsunexpectedlyinor

nearthemowingarea,stopmowing.Careless

operation,combinedwithterrainangles,ricochets,

orimproperlypositionedguardscanleadtothrown

objectinjuries.Donotresumemowinguntilthe

areaiscleared.

MaintenanceandStorage

•Checkallfuellinesfortightnessandwearona

regularbasis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,clothing,

andanypartsofthebodyawayfromthecuttingunit,

attachments,andanymovingparts.Keepeveryone

away.

•Toensuresafetyandaccuracy,haveanAuthorized

ToroDistributorcheckthemaximumenginespeed

withatachometer.Maximumgovernedenginespeed

shouldbe3600RPM.

•Ifmajorrepairsareeverneededorifassistanceis

desired,contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsand

replacementparts.Thewarrantymaybevoidedif

usedwithunapprovedattachments.

SoundPressure

Thisunithasamaximumsoundpressurelevelatthe

operator’searof83dBA,basedonmeasurementsof

identicalmachinesperEN836andISO11201.

Vibration

Thisunitdoesnotexceedahand/armvibrationlevel

of10.05m/s2,basedonmeasurementsofidentical

machinesperEN1033andEN836.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

104-051

93-6098

93-7273

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Cuttinghazardofhandorfoot—stayawayfrommoving

parts.

93-8069

1.Hotsurface/burnhazard—stayasafedistancefromthe

hotsurface.

93-7348

1.Warning—readtheOperator’sManual.

2.Firehazard—nore,openames,orsmoking;whenadding

fueltothetank,leavespacebetweenthefuelandthetopof

thetank.

3.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

4.Cuttinghazardofhandorfoot—stayawayfrommoving

parts

93-9356

1.Entanglementhazard—stayawayfrommovingparts.

93-7346

1.Reeldrive3.Disengage

2.Engage

93-6085

1.Fast3.Slow

2.Continuousvariable

setting

93-9886

1.Useunleadedgasoline.

93-8064

1.Warning—readtheinstructionsbeforeservicingor

performingmaintenance.

2.Cuttinghazardofhandorfoot—stoptheengineandwait

formovingpartstostop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Handle1

1Cabletie2Installthehandle.

2Transportwheels(obtainseparately)2Installthetransportwheels.

4Nopartsrequired–Adjustthecuttingunit.

5Grassbasket1Installthegrassbasket.

MediaandAdditionalParts

DescriptionQty.Use

Operator’sManual1

EngineOperator’sManual1

PartsCatalog1

OperatorTrainingMaterial1

CerticateofCompliance1

Readorviewbeforeoperatingthemachine

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InstallingandAdjustingthe

Handle

Partsneededforthisprocedure:

1Handle

2Cabletie

InstallingtheHandle

1.Removethebolt,washer,andlockwasherfromthe

mountingpinoneachsideofthemower(Figure2).

Figure2

1.Mountingpins3.Boltandlocknut

2.Handlearms4.Hairpincotterandringpin

2.Insertthehandleendsthrutheholesinthehandle

armsandaligntheholeswiththemountingpins

(Figure2).

Note:Hairpincottersandringpinsmayhave

toberemovedfromhandlearmstoallowhandle

installation(Figure2).

3.Squeezethehandleendsinwardandinstallthemon

themountingpins(Figure3).

Figure3

1.Handleend

4.Securethehandleendstothemountingpinswiththe

bolts,washers,andlockwasherspreviouslyremoved

(Figure3).

5.Securethecablestothehandlewithcableties.

AdjustingtheHandle

1.Removethehairpincottersfromtheringpinson

eachsideofthemower(Figure2).

2.Whilesupportingthehandle,removetheringpins

fromeachsideandraiseorlowerthehandletothe

desiredoperatingposition(Figure2).

3.Installtheringpinsandhairpincotters.

InstallingtheTransport

Wheels(Optional)

Partsneededforthisprocedure:

2Transportwheels(obtainseparately)

Procedure

1.Pushthekickstanddownwithyourfootandpull

uponthehandletosupportthemoweronthekick

stand.

2.ApplyNever–Seeztotheexposedendsoftheaxles

andslidethewheelontotheaxle(Figure4).

3.Pivotthewheellockingclipawayfromcenterof

thewheelallowingittoslidefartherontotheaxle

(Figure4).

Figure4

1.Lockingclip

4.Rotatewheelbackandforthuntilitslidescompletely

ontoaxleandlockingclipissecuredingrooveon

axleshaft.

5.Repeatprocedureonoppositesideofmachine.

6.Inatethetiresto12to15psi.(574to718Pa).

CheckingFluidLevels

NoPartsRequired

Procedure

1.Checktheengineoillevel,refertoCheckingthe

EngineOilLevelinEngineMaintenance.

2.Checkthetransmissionuidlevel,refertoChecking

theTransmissionFluidLevelinDriveSystem

Maintenance.

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