Toro 4356 Manuel utilisateur

FormNo.3359-410RevB

Greensmaster®3100Traction

Unit

ModelNo.04356—SerialNo.280000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha

sparkarrestermufer.ItisaviolationofCalifornia

PublicResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,or

grass-coveredland.Otherstatesorfederalareas

mayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualalsouses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroMowerSafety...............................................5

SoundPressure.....................................................6

SoundPower........................................................6

Vibration..............................................................6

SafetyandInstructionalDecals.............................7

Setup..........................................................................10

1ActivatingandChargingtheBattery..................11

2MountingtheSeat............................................12

3InstallingtheBattery........................................12

4InstallingtheSteeringWheel............................13

5InstallingtheCuttingUnits(ForCutting

UnitModels04610and04611Only)...............13

6AddingRearBallast..........................................15

7InstallDecal....................................................15

8ReadingtheManualsandViewingthe

TrainingMaterials...........................................15

ProductOverview......................................................16

Controls.............................................................16

Specications.....................................................18

Attachments/Accessories...................................18

Operation...................................................................18

ThinkSafetyFirst...............................................18

CheckingtheEngineOil.....................................18

FillingtheFuelTank...........................................19

CheckingtheHydraulicFluidLevel.....................20

CheckingtheTirePressure.................................20

CheckingtheTorqueoftheWheel

Nuts...............................................................21

Break-inPeriod..................................................21

StartingtheEngine.............................................21

CheckingtheSafetyInterlockSystem..................22

PreparingtheMachineforMowing.....................23

TrainingPeriod...................................................23

BeforeMowing..................................................23

MowingProcedures............................................23

TransportOperation..........................................24

InspectionandCleanupAfterMowing................24

TowingtheTractionUnit....................................24

Maintenance...............................................................25

RecommendedMaintenanceSchedule(s)................25

DailyMaintenanceChecklist...............................26

Lubrication.............................................................27

GreasingtheMachine.........................................27

EngineMaintenance...............................................28

ServicingtheAirCleaner....................................28

ChangingtheEngineOilandFilter.....................29

AdjustingtheThrottleControl............................29

AdjustingtheChokeControl..............................29

AdjustingtheCarburetorandSpeed

Control..........................................................30

ReplacingtheSparkPlugs...................................30

FuelSystemMaintenance.......................................31

ReplacingtheFuelFilter.....................................31

FuelLinesandConnections................................31

ElectricalSystemMaintenance................................31

ServicingtheBattery...........................................31

ReplacingtheSeatSwitch...................................32

ReplacingtheTractionSwitch.............................32

ReplacingtheMow/LiftSwitch..........................32

DriveSystemMaintenance.....................................33

AdjustingtheTractionPedalforForward............33

AdjustingtheTractionPedalforReverse.............33

BrakeMaintenance.................................................34

AdjustingtheBrakes...........................................34

ControlsSystemMaintenance.................................35

AdjustingtheRearCamshaft...............................35

AdjustingtheLiftandMowPedalHeight............35

LevelingtheLiftandMowPedals........................35

AdjustingCuttingUnitLiftandDrop..................36

AdjustingtheLiftCylinders................................36

HydraulicSystemMaintenance...............................37

ChangingtheHydraulicOilandFilter.................37

CheckingtheHydraulicLinesandHoses.............37

Storage.......................................................................38

Schematics.................................................................39

Safety

ThismachinemeetsorexceedsCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004specicationsineffectatthetimeof

productionwhen40lb.ofballastisaddedtothe

rearwheel.

Note:Theadditionofattachmentsmadeby

othermanufacturersthatdonotmeetAmerican

NationalStandardsInstitutecerticationwillcause

noncomplianceofthismachine.

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafetyalertsymbol

(Figure2),whichmeansCaution,Warning,or

Danger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004.

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readthemanualitistheowner’sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludingsubstantial

footwear,hardhat,safetyglassesandearprotection.

Longhair,looseclothingorjewelrymaygettangled

inmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toysandwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlinggasolineandother

fuels.Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethegascaporaddfuelwithengine

running.Allowenginetocoolbeforerefueling.

–Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

–Neverrefuelordrainthemachineindoors.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingengine.Onlystartengine

fromtheoperator’sposition.

•Slowdownanduseextracareonhillsides.Turf

conditionscanaffectthemachine’sstability.Use

cautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Neveroperatewithguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly,

andfunctioningproperly.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,lowerthecuttingunits,

disengagedrives,engageparkingbrake(ifprovided),

shutoffenginebeforeleavingtheoperator’sposition

foranyreasonincludingemptyingthegrassbaskets.

•Stopequipmentandinspectthemachineafter

strikingobjectsorifanabnormalvibrationoccurs.

Makenecessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Stopreelsifnot

mowing.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Disengagedrives,lowerthecuttingunits,setthe

parkingbrake,stoptheengine,removethekey,and

disconnectsparkplugwires.Waitforallmovement

tostopbeforeadjusting,cleaning,orrepairing.

•Cleangrassanddebrisfromcuttingunits,drives,

mufer,andenginetohelppreventres.Cleanup

oilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstore

nearame.

•Shutofffuelwhilestoringortransporting.Donot

storefuelnearamesordrainindoors.

•Parkthemachineonlevelground.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatteryandremovethespark

plugwiresbeforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast.

Reconnectpositiverstandnegativelast.

•Usecarewhencheckingthereels.Wearglovesand

usecautionwhencheckingthereels.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Chargebatteriesinanopen,wellventilatedarea,away

fromsparkandames.Unplugthechargerbefore

connectingordisconnectingitfromthebattery.

Wearprotectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandall

hardwareandhydraulicttingstightened.Replaceall

wornordamageddecals.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecicto

Toroproductsorothersafetyinformationthatyoumust

knowthatisnotincludedintheANSIstandards.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended

usecouldprovedangeroustouserandbystanders.

Operation

•Knowhowtostoptheenginequickly.

•Alwayswearsubstantialshoes.Donotoperatethe

machinewhilewearingsandals,tennisshoes,or

sneakers.Wearingsafetyshoesandlongpantsis

advisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.

•Beforeattemptingtostarttheengine,sitontheseat,

depresstheliftpedal,andreleaseittoensurethe

cuttingunitsdisengaged.Verifythatthetraction

systemisinneutralandtheparkingbrakeisset.

•Usingthemachinedemandsattention.Toprevent

lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

orotherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Thismachineisnotdesignedorequippedfor

on-roaduseandisa“slow-movingvehicle.”

Ifyoumustcrossortravelonapublicroad,

youshouldbeawareofandcomplywithlocal

regulations,suchasrequiredlights,slowmoving

vehiclesigns,andreectors.

–Watchoutfortrafcwhennearorcrossing

roads.Alwaysyieldtheright-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrol

ofthemachine.

•Thegrassbasketsmustbeinplaceduringoperation

ofthereelsorthatchersformaximumsafety.Shut

theengineoffbeforeemptyingthebaskets.

•Raisethecuttingunitswhendrivingfromonework

areatoanother.

•Donottouchtheengine,mufer,orexhaustpipe

whiletheengineisrunningorsoonafterithas

stoppedbecausetheseareascouldbehotenough

tocauseburns.

•Stayclearoftherotatingscreenatthesideofthe

enginetopreventdirectcontactwithyourbodyor

clothing.

•Ifacuttingunitstrikesasolidobjectorvibrates

abnormally,stopimmediately,turntheengineoff,

waitforallmotiontostop,andinspectthemachine

fordamage.Adamagedreelorbedknifemustbe

repairedorreplacedbeforeoperationiscontinued.

•Beforegettingoffoftheseat,movethefunctional

controllevertoneutral(N),raisethecuttingunits

andwaitforthereelstostopspinning.Setthe

parkingbrake.Stoptheengineandremovethekey

fromtheignitionswitch.

•Traverseslopescarefully.Donotstartorstop

suddenlywhentravelinguphillordownhill.

•Theoperatormustbeskilledandtrainedinhowto

driveonhillsides.Failuretousecautiononslopesor

hillsmaycauselossofcontrolandcausethemachine

totiporroll,possiblyresultinginpersonalinjury

ordeath.

•Iftheenginestallsorlosesheadwayandcannotmake

ittothetopofaslope,donotturnthemachine

around.Alwaysbackslowly,straightdowntheslope.

•Whenapersonorpetappearsunexpectedlyinor

nearthemowingarea,stopmowing.Careless

operation,combinedwithterrainangles,ricochets,

orimproperlypositionedguardscanleadtothrown

objectinjuries.Donotresumemowinguntilthe

areaiscleared.

•Wheneverthemachineisleftunattended,make

surethecuttingunitsarefullyraised,thereelsare

notspinning,thekeyisremovedfromtheignition

switch,andtheparkingbrakeisset.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightand

allhydraulichosesandlinesareingoodcondition

beforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthydraulicuidunderhigh

pressure.Usepaperorcardboard,notyourhands,

tosearchforleaks.Hydraulicuidescapingunder

pressurecanhavesufcientforcetopenetratethe

skinandcauseseriousinjury.

•Beforedisconnectingorperforminganyworkon

thehydraulicsystem,allpressureinthesystemmust

berelievedbystoppingtheengineandloweringthe

cuttingunitsandattachmentstotheground.

•Checkallfuellinesfortightnessandwearona

regularbasis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,clothing,

andanypartsofthebodyawayfromthecutting

units,attachments,andanymovingparts,especially

thescreenatthesideoftheengine.Keepeveryone

away.

•Donotoverspeedtheenginebychanginggovernor

settings.Toensuresafetyandaccuracy,havean

AuthorizedToroDistributorcheckthemaximum

enginespeedwithatachometer..

•Theenginemustbeshutoffbeforecheckingtheoil

oraddingoiltothecrankcase.

•Ifmajorrepairsareeverneededorifassistanceis

desired,contactanAuthorizedToroDistributor.

•Toassureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly

genuineTororeplacementpartsandaccessories.

Replacementpartsandaccessoriesmadebyother

manufacturerscouldbedangerous,andsuchuse

couldvoidtheproductwarranty.

SoundPressure

Thisunithasamaximumsoundpressurelevelatthe

operator’searof86dBA,basedonmeasurementsof

identicalmachinesperISO11201andEN836.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof105

dBA,basedonmeasurementsofidenticalmachinesper

ISO11094.

Vibration

Thisunitdoesnotexceedahand/armvibrationlevelof

2.5m/s2,basedonmeasurementsofidenticalmachines

perEN1033andEN836.

Thisunitdoesnotexceedawholebodyvibration

levelof0.5m/s2,basedonmeasurementsofidentical

machinesperEN1032andEN836.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

106–6367

107–2554

1.ReadtheOperator’sManual.7.Fast

2.Off8.Failure/malfunction(Lealdetectoralarmtest)

3.Choke9.Headlights

4.On10.Engine-stop

5.Slow11.Engine-start

6.Continuousvariablesetting

93–6691

1.ReadtheOperator’sManual.

93–8068

1.ReadtheOperator’sManualforinstructionsonlockingand

unlockingthesteeringarm.

93-8062

1.Tolocktheparkingbrake,

pressthebrakepedaland

theparkingbrakelock.

3.Parkingbrakelock

2.Tounlocktheparking

brake,pressthebrake

pedal.

93–8065

1.Transmission3.Neutral

2.Forwardmotion4.Forwardspeeds

104–2053

93-8063

(Afxoverpartno.104–2053forCE)

*Thissafetydecalincludesaslopewarningrequiredonthemachinefor

compliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.The

conservativemaximumslopeanglesindicatedforoperationofthismachine

areprescribedbyandrequiredbythisstandard.

Replaces104–2053forCEcompliance

1.Warning—readtheOperator’sManual.

2.Tippinghazard—donotusethemachineonaslopegreater

than15degrees.

3.Thrownobjecthazard—stayasafedistancefromthe

machine.

4.Cuttinghazardofhandorfoot—stayawayfrommoving

parts.

5.Warning—locktheparkingbrake,stoptheengine,and

removetheignitionkeybeforeleavingthemachine.

93-6688

1.Warning—readtheinstructionsbeforeservicingor

performingmaintenance.

2.Cuttinghazardofhandorfoot—stoptheengineandwait

formovingpartstostop.

93–8069

1.Hotsurface/burnhazard-stayasafedistancefromthehot

surface.

93–8075

1.Presstheliftpedaltoraise

andstopthereels.

2.Pressthemowpedalto

lowerandstartthereels.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator’s

Manual.

10.Containslead;donot

discard.

93–9898

1.Lockandunlockthereels

93–6686

1.Hydraulicoil2.ReadtheOperator’s

Manual.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Activateandchargethebattery.

Seat1

Nut(5/16inch)4

2Seatcover1

Mounttheseat

Bolt(1/4x5/8inch)2

3Nut(1/4inch)2Installthebattery.

Steeringwheel1

Nut1

Cap1

4Screw1

Installthesteeringwheel

Gaugebar1

Bolt(#10x5/8inch)1

Jamnut(#10)1

Cuttingunit3

Washer6

Ballstud6

Installthecuttingunits.

6Calciumchloride(purchaseseparately)40lb.Addrearballast.

7Warningdecal1InstalldecalforCEcompliance.

Operator’sManual1

EngineOperator’sManual1

PartsCatalog1

OperatorTrainingMaterials1

Pre-deliveryInspectionSheet1

Noiseratingcerticate1

Certicateofcompliance1

Ignitionkeys2

Readthemanualsandwatchthe

trainingmaterialsbeforeoperatingthe

machine.

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