Toro 38494 Manuel utilisateur

FormNo.3361-955RevA

CommercialWalk-BehindMower

withFloatingDeck,T-Bar,Hydrowith36in

TURBOFORCE®CuttingUnit

ModelNo.38494—SerialNo.290000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Important:Thisengineisnotequippedwitha

sparkarrestermufer.ItisaviolationofCalifornia

PublicResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,or

grass-coveredland.Otherstatesorfederalareas

mayhavesimilarlaws.

Theenclosed

Engine Owner’ s Man ual

issupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCalifornia

EmissionControlRegulationofemissionsystems,

maintenance,andwarranty.Replacementsmaybe

orderedthroughtheenginemanufacturer.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythefollowingwords:

•Dangersignalsanextremehazardthatwillcause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

•Warningsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

•Cautionsignalsahazardthatmaycauseminor

ormoderateinjuryifyoudonotfollowthe

recommendedprecautions.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroMowerSafety...............................................5

SlopeChart..........................................................7

SafetyandInstructionalDecals.............................8

ProductOverview......................................................11

Controls.............................................................11

Specications.....................................................12

Operation...................................................................12

AddingFuel.......................................................12

CheckingtheEngineOilLevel............................13

ThinkSafetyFirst...............................................13

OperatingtheParkingBrake...............................13

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

StartingandStoppingtheEngine........................14

OperatingtheMowerBladeControl

(PTO)............................................................15

TheSafetyInterlockSystem................................15

DrivingForwardorBackward.............................16

StoppingtheMachine.........................................17

PushingtheMachinebyHand.............................17

TransportingMachines.......................................17

SideDischargingorMulchingtheGrass..............18

AdjustingtheHeight-of-Cut...............................18

AdjustingtheAnti-ScalpRollers.........................18

AdjustingtheFlowBafe...................................19

PositioningtheFlowBafe.................................19

UsingtheMid-SizeWeight..................................21

Maintenance...............................................................22

RecommendedMaintenanceSchedule(s)................22

Lubrication.............................................................23

HowtoGrease...................................................23

LubricatingtheBearings.....................................23

GreasingthePTODriveBeltIdlerandMower

DeckBeltIdler...............................................23

EngineMaintenance...............................................24

ServicingtheAirCleaner....................................24

ServicingtheEngineOil.....................................25

ServicingtheSparkPlugs....................................26

FuelSystemMaintenance.......................................27

DrainingtheFuelTank.......................................27

ServicingtheFuelFilter......................................28

ElectricalSystemMaintenance................................29

ServicingtheBattery...........................................29

ServicingtheFuses.............................................31

DriveSystemMaintenance.....................................32

AdjustingtheTracking.......................................32

CheckingtheTirePressure.................................32

ReplacingtheCasterWheelFork

Bushings........................................................32

ServicingtheCasterWheelandBearings.............33

AdjustingtheElectricClutch..............................33

CoolingSystemMaintenance..................................34

CleaningtheAirIntakeScreen............................34

BrakeMaintenance.................................................35

ServicingtheBrake.............................................35

BeltMaintenance....................................................36

ReplacingtheMowerBelt...................................36

ReplacingthePTODriveBelt.............................36

AdjustingthePTODriveBeltIdlerSpring

Anchor...........................................................37

ReplacingthePumpDriveBelt...........................37

ControlsSystemMaintenance.................................38

AdjustingtheMotionControlHandle

Positions........................................................38

HydraulicSystemMaintenance...............................40

ServicingtheHydraulicSystem...........................40

MowerDeckMaintenance......................................43

ServicingtheCuttingBlades...............................43

CorrectingtheMowerQualityofCut..................44

FrameSetUp.....................................................45

CheckingtheMowerDeckFront-to-Rear

Pitch...............................................................46

ChangingtheMowerDeckFront-to-Rear

Pitch...............................................................47

CheckingtheMowerDeckSide-to-Side

Height............................................................47

ChangingtheMowerDeckSide-to-Side

Height............................................................47

MatchingHeightofCut......................................48

ReplacingtheGrassDeector.............................48

Cleaning.................................................................49

CleaningUndertheMower.................................49

WasteDisposal...................................................49

Storage.......................................................................50

CleaningandStorage..........................................50

Troubleshooting.........................................................51

Schematics.................................................................53

Safety

Note:Theadditionofattachmentsmadeby

othermanufacturersthatdonotmeetAmerican

NationalStandardsInstitutecerticationwillcause

noncomplianceofthismachine.

Improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafetyalertsymbol,whichmeans

CAUTION,WARNING,orDANGER-“personalsafety

instruction."Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromANSIstandard

B71.4-2004.

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readEnglishitistheowner’sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glassesandhearingprotection.Longhair,loose

clothingorjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toysandwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlinggasolineandother

fuels.Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverremovegascaporaddfuelwithengine

running.Allowenginetocoolbeforerefueling.

Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingengine.Onlystartengine

fromtheoperator’sposition.

•Besureofyourfootingwhileusingthismachine,

especiallywhenbackingup.Walk,don’trun.Never

operateonwetgrass.Reducedfootingcouldcause

slipping.

•Slowdownanduseextracareonhillsides.Besure

totravelsidetosideonhillsides.Turfconditions

canaffectthemachine’sstability.Usecautionwhile

operatingneardrop-offs.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Neverraisedeckwiththebladesrunning.

•NeveroperatewiththePTOshield,orotherguards

notsecurelyinplace.Besureallinterlocksare

attached,adjustedproperly,andfunctioningproperly.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,disengagedrives,engage

parkingbrake(ifprovided),shutoffenginebefore

leavingtheoperator’spositionforanyreason

includingemptyingthecatchersoruncloggingthe

chute.

•Stopequipmentandinspectbladesafterstriking

objectsorifanabnormalvibrationoccurs.Make

necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunit.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Keeppetsandbystandersaway.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopbladesifnot

mowing.

•Beawareofthemowerdischargedirectionanddo

notpointitatanyone.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoorfromatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

Maintenanceandstorage

•Disengagedrives,setparkingbrake,stopengineand

removekeyordisconnectsparkplugwire.Waitfor

allmovementtostopbeforeadjusting,cleaningor

repairing.

•Cleangrassanddebrisfromcuttingunit,drives,

mufers,andenginetohelppreventres.Cleanup

oilorfuelspillage.

•Letenginecoolbeforestoringanddonotstorenear

ame.

•Shutofffuelwhilestoringortransporting.Donot

storefuelnearamesordrainindoors.

•Parkmachineonlevelground.Setparkingbrake.

Neverallowuntrainedpersonneltoservicemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatteryorremovesparkplugwire

beforemakinganyrepairs.Disconnectthenegative

terminalrstandthepositivelast.Reconnectthe

positiverstandnegativelast.

•Usecarewhencheckingblades.Wraptheblade(s)or

weargloves,andusecautionwhenservicingthem.

Onlyreplaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toToroproductsandothersafetyinformationyoumust

know .

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecyclinggrass

or,whenequippedwithagrassbagger,forcatching

cutgrass.Anyuseforpurposesotherthanthesecould

provedangeroustouserandbystanders.

GeneralOperation

•Besuretheareaisclearofotherpeoplebefore

mowing.Stopthemachineifanyoneentersthearea.

•Donottouchequipmentorattachmentpartswhich

maybehotfromoperation.Allowtocoolbefore

attemptingtomaintain,adjustorservice.

•UseonlyToroapprovedattachments.Warrantymay

bevoidedifusedwithunapprovedattachments.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

operatingunderanyobjectsanddonotcontact

them.

SlopeOperation

Allslopesandrampsrequireextracaution.Ifyoufeel

uneasyonaslope,donotmowit.

•Removeobstaclessuchasrocks,treelimbs,etc.from

themowingarea.

•Watchforholes,rutsorbumps.Tallgrasscanhide

obstacles.

•Usecautionneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyturnoverifawheel

goesovertheedgeofaclifforditch,orifanedge

cavesin.

•Useextracarewithgrasscatchersorother

attachments.Thesecanchangethestabilityofthe

machine.

•Keepallmovementonslopesslowandgradual.Do

notmakesuddenchangesinspeedordirection.

•Mowslopessidetoside.

•Donotmowslopesgreaterthan20degrees.

Service

•Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

•Keepnutsandboltstight,especiallytheblade

attachmentbolts.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.Checksafety

systemsforproperoperationbeforeeachuse.

•Useonlygenuinereplacementpartstoensurethat

originalstandardsaremaintained.

•Checkbrakeoperationfrequently.Adjustandservice

asrequired.

SlopeChart

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

43-8480

66-1340

68-8340

98-0776

98-5954

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator’s

Manual.

10.Containslead;donot

discard.

104-8185

104-8569

105-7798

106-0635

106-0699

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

110-2067

110-2068

1.ReadtheOperator’sManual.

112-8720

115-4186

1.Interval

2.PowerTake-off(PTO)

3.Parkingbrake

4.Neutral

5.Operatorpresenceswitch

6.Battery

115-4212

1.Hydraulicoillevel3.Warning—donottouch

thehotsurface.

2.ReadtheOperator’s

Manual.

117–2718

114-3424

1.Tractioncontrol3.Slow5.Reverse

2.Fast4.Neutral6.DisengagethePTO(PowerT akeOff)

115–4179

1.Movethemotioncontrollevertotheneutralposition,thenpull

outonPTO(PowerT akeOff)switchtoengagetheblades.

6.Warning—stoptheenginebeforeleavingthemachine.

2.PushinonthePTO(PowerT akeOff)todisengagetheblades.7.Thrownobjecthazard—keepbystandersasafedistancefrom

themachine.

3.Warning—readtheOperator’sManual.8.Thrownobjecthazard—keepdeectorinplace.

4.Warning—donotoperatethismachineunlessyouaretrained.9.Cutting,dismembermenthazardofhandorfoot—stayaway

frommovingparts;keepallguardsandshieldsinplace.

5.Warning—stoptheengineandremovethesparkplugwire

beforeperforminganymaintenanceonthemachine.

115–4189

1.Fast2.Enginespeed3.Slow4.Choke

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