Toro 30555 Manuel utilisateur

FormNo.3361-655RevA

52inSideDischargeMower

Groundsmaster®200Series,3280D&3320

ModelNo.30555—SerialNo.290000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Themodel

andserialnumbersarestampedintoaplatelocatedon

thecarrierframebehindtherightfrontcastorwheel.

Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure1),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafeOperatingPractices.......................................3

ToroMowerSafety...............................................4

SafetyandInstructionalDecals.............................6

Setup............................................................................8

1InstallingtheLiftArms......................................8

2InstallingtheCarrierFrame................................9

3InstallingtheCuttingUnit................................10

4InstallingtheCEDecal....................................11

5InstallingRearWeight......................................12

ProductOverview......................................................13

Specications.....................................................13

Attachments/Accessories...................................13

Operation...................................................................13

AdjustingtheHeight-of-Cut...............................13

AdjustingtheRollers..........................................13

CheckingtheGearBoxLubricant.......................14

AdjustingWeightTransfer..................................14

UsingtheGrassDeector...................................14

Maintenance...............................................................15

Lubrication.........................................................15

SeparatingtheCuttingUnitfromtheTraction

Unit................................................................15

ServicingtheBushingsintheCastor

Arms..............................................................16

ServicingtheCastorWheelandBearing..............16

CheckingforaBentBlade...................................17

RemovingtheCuttingBlade...............................17

InspectingandSharpeningtheBlade...................18

CheckingandCorrectingMismatchof

Blades............................................................19

ReplacingtheGrassDeector.............................20

AdjustingtheIdlerPulley....................................20

ReplacingtheDriveBelt.....................................20

Troubleshooting.........................................................22

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

ThismachinemeetsorexceedsCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004specicationsineffectatthetimeof

production.

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafetyalertsymbol,

whichmeansCAUTION,WARNING,orDANGER-

"personalsafetyinstruction."Failuretocomplywiththe

instructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004.

Training

•Readtheoperator’smanualandothertraining

materialcarefully.Befamiliarwiththecontrols,

safetysigns,andtheproperuseoftheequipment.If

theoperatorormechaniccannotreadthelanguage

ofthismanual,itistheowner’sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeople,orproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glassesandearprotection.Longhair,looseclothing

orjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toysandwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlinggasolineandother

fuels.Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovefuelcaporaddfuelwithengine

running.Allowenginetocoolbeforerefueling.

Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingengine.Onlystartengine

fromtheoperator’sposition.Useseatbeltsif

provided.

•Slowdownanduseextracareonhillsides.Besure

totravelintherecommendeddirectiononhillsides.

Turfconditionscanaffectthemachine’sstability.

Usecautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Neverraisedeckwiththebladesrunning.

•Neveroperatewithguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly,

andfunctioningproperty.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,lowerthecuttingunits,

disengagedrives,engageparkingbrake(ifprovided),

shutoffenginebeforeleavingtheoperator’sposition

foranyreason.

•Stopequipmentandinspectthebladesafterstriking

objectsorifanabnormalvibrationoccurs.Make

necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopbladesifnot

mowing.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Theoperatorshallturnonashingwarninglights,

ifprovided,whenevertravelingonapublicroad,

exceptwheresuchuseisprohibitedbylaw.

MaintenanceandStorage

•Disengagedrives,lowerthecuttingunits,move

tractionpedaltoNeutral,setparkingbrake,stop

engineandremovekey.Waitforallmovementto

stopbeforeadjusting,cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunits,drives,

mufeLetenginecoolbeforestoringanddonot

storenearame.rs,andenginetohelppreventres.

Cleanupoilorfuelspillage.

•Letenginecoolbeforestoringanddonotstorenear

ame.

•Shutofffuelwhilestoringortransporting.Donot

storefuelnearamesordrainindoors.

•Parkmachineonlevelground.Neverallowuntrained

personneltoservicemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectbatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthe

positivelast.Reconnectpositiverstandnegative

last.

•Usecarewhencheckingblades.Wrapthebladesor

weargloves,andusecautionwhenservicingthem.

Onlyreplaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Chargebatteriesinanopenwellventilatedarea,

awayfromsparkandames.Unplugchargerbefore

connectingordisconnectingfrombattery.Wear

protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toToroproductsorothersafetyinformationthatyou

mustknowthatisnotincludedintheCEN,ISO,or

ANSIstandard.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended

usecouldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennis

shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance

regulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch

beforeoperatingthemachine.

•Usingthemachinedemandsattention.Toprevent

lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

embankments,orotherhazards.

–Avoidsuddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Lowerthecuttingunitwhengoingdownslopes.

•Thegrassdeectormustalwaysbeinstalledandin

thelowestpositiononthesidedischargecutting

unit.Neveroperatethemowerwithoutthedeector

orentiregrasscollector.

•Ifthecuttingunitdischargeareaeverplugs,shutthe

engineoffbeforeremovingtheobstruction.

•Cutgrassslopescarefully.Donotstart,stop,orturn

suddenly.

•Donottouchtheengineormuferwhiletheengine

isrunningorsoonafterithasstoppedbecausethese

areascouldbehotenoughtocauseburns.

MaintenanceandStorage

•Checktheblademountingboltsfrequentlytobe

surethattheyaretightenedtospecication.

•Makesurethatallhydrauliclineconnectorsare

tightandallhydraulichosesandlinesareingood

conditionbeforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthydraulicuidunderhigh

pressure.Usepaperorcardboard,notyourhands,

tosearchforleaks.Hydraulicuidescapingunder

pressurecanhavesufcientforcetopenetratethe

skinandcauseseriousinjury.

•Beforedisconnectingorperforminganyworkon

thehydraulicsystem,allpressureinthesystemmust

berelievedbystoppingtheengineandloweringthe

cuttingunitstotheground.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,clothing,

andanypartsofthebodyawayfromthecutting

units,attachments,andanymovingparts.Keep

everyoneaway.

•Donotoverspeedtheenginebychanginggovernor

settings.Toensuresafetyandaccuracy,havean

AuthorizedToroDistributorcheckthemaximum

enginespeedwithatachometer.

•Theenginemustbeshutoffbeforecheckingtheoil

oraddingoiltothecrankcase.

•Makesurethatthemowerfueltankisemptyifthe

machineistobestoredinexcessof30days.Do

notstorethemowernearanyopenameorwhere

gasolinefumesmaybeignitedbyaspark.

•Performonlythosemaintenanceinstructions

describedinthismanual.Ifmajorrepairsare

everneededorifassistanceisdesired,contactan

AuthorizedToroDistributor.

•Tomakesureofoptimumperformanceand

continuedsafetycerticationofthemachine,use

onlygenuineTororeplacementpartsandaccessories.

Replacementpartsandaccessoriesmadebyother

manufacturerscouldbedangerous,andsuchuse

couldvoidtheproductwarranty.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

107-2916

1.Removetheignitionkeyandreadthe

Operator’sManualbeforeservicingor

performingmaintenance.

2.Thrownobjecthazard—donotoperate

themowerwiththedeectorupor

removed,keepthedeectorinplace;

keepbystandersasafedistancefrom

themachine.

3.Cutting/dismembermenthazardof

handorfoot,mowerblade—stayaway

frommovingparts.

43-8480

93-6697

1.ReadtheOperator’s

Manual.

2.AddSAE80w-90(API

GL-5)oilevery50hours.

93-7818

1.Warning—readtheOperator’sManualforinstructionson

torquingthebladebolt/nutto115-149N•m(85-110ft-lb).

93–7819

1.Removetheignitionkeyandreadtheinstructionsbefore

servicingorperformingmaintenance.

2.Height-of-cut

99-5171

100-6578

1.Entanglementhazard,belt—donotoperatethemachine

withtheshieldsorguardsremoved;alwayskeepthe

shieldsandguardsinplace;stayawayfrommovingparts.

105–9551

1.Warning—readthe

Operator’sManual.

2.Lowerthecuttingdeck

whentravelingdown

slopes.GM225unites

require25kg(55lbs)of

rearweight.GM228Dand

four-wheeldriveunitsdo

notrequirerearweight.

106-6753

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

107-2908

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Thrownobjecthazard—donotoperatethemowerwiththe

deectoruporremoved,keepthedeectorinplace.

3.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

107-2915

1.Entanglementhazard,shaft—tykeepbystandersasafe

distancefromthemachine.

107-2926

1.Cutting/dismembermenthazard,impeller—stayawayfrom

movingparts.

2.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Right-handliftarm1

Left-handliftarm1

Spacer4

Pivotpin2

Cotterpin(5/32x1-3/4inches)2

Installtheliftarms.

Rearcradle2

Spacer2

Bolt(3/8x2inches)6

Flangenut(3/8inch)6

Bolt(1/2x1-1/2inches)3

Installthecarrierframe.

Clevispins4

Hairpincotter4

3Cushionshim3

Installthecuttingunit.

4Decal1ApplyforCEcompliance.

5Nopartsrequired–Installrearweight.

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1

Operator’sManual1Reviewthematerialandsaveinanappropriateplace:

IftheengineisstartedandthePTOshaftis

allowedtorotate,seriousinjurycouldresult.

DonotstarttheengineandengagethePTO

leverwhenthePTOshaftisnotconnectedto

thegearboxonthecuttingunit.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Note:Wheninstallingthe52inchdeckontoa

Groundsmaster200Seriestractionunit,theWeight

TransferKit,ToroPartNumber70-8090mustbe

installed.

InstallingtheLiftArms

Partsneededforthisprocedure:

1Right-handliftarm

1Left-handliftarm

4Spacer

2Pivotpin

2Cotterpin(5/32x1-3/4inches)

Procedure

1.Ononesideofthetractionunit,loosen(donot

remove)thewheelnutssecuringthewheelandtire

assemblytothefrontwheelstuds.

2.Jackupthemachineuntilthefrontwheelisoffof

theoor.Usejackstandsorblockthemachineto

preventitfromaccidentallyfalling.

3.Removethewheelnutsandslidethewheelandtire

assemblyoffofthestuds.

4.Mountaliftarmtothepivotbracketwith2spacers,

apivotpin,andacotterpin(5/32x1-3/4inches).

Mounttheliftarmwiththebendpositionedoutward

(Figure2).

2G010540

Figure2

1.Liftarm3.Pivotbracket

2.Spacer(2)4.Pivotpin

5.Mounttherearoftheliftarmtotheliftcylinder

withapivotpinand2cotterpins(suppliedwiththe

tractionunit)(Figure3).

G010541

Figure3

1.Cylinderpin3.Cotterpin

2.Cylinderend

6.Removethecotterpinsfromtheclevispinsholding

thebrakestrutsandyokestogether,anddiscardthe

cotterpins.Keepingtheclevispininplace,install

theshortendofthespringintotheholeintheclevis

pintoretainthepartstogether.Connecttheother

endofthespringstotheslottedholesintheliftarms

(Figure4).

G010542

Figure4

1.Brakereturnspring2.Slottedhole

7.Repeattheprocedureontheoppositesideofthe

machine.

InstallingtheCarrierFrame

Partsneededforthisprocedure:

2Rearcradle

2Spacer

6Bolt(3/8x2inches)

6Flangenut(3/8inch)

3Bolt(1/2x1-1/2inches)

Procedure

Note:GreasethecastorwheelshaftwithNo.2grease

afterinstallingandafterinitialoperationofthemachine.

1.Carrierframeisshippedupsidedown.Turnframe

overbeforeinstallation.

2.Removethelynchpinand2thrustwashersshipped

oneachcastorwheelassembly.Leave2thrust

washersoneachshaft,inserttheshaftsintothe

framemountingtube,andinstallthethrustwashers

andlynchpin(Figure5).

G010543

Figure5

1.Castorwheelassembly3.Thrustwashers

2.Carrierframe4.Lynchpin

3.Mountarearcradletoeachliftarmwith3bolts

(3/8x2inches),spacers,andangenutsasshown

inFigure6.

Figure6

1.Liftarm3.Rearcradle

2.Carrierframe4.Spacer

Note:Iftherearcradlemountingholesarenotin

theliftarms,usethedimensionsshowninFigure7

tolocate,mark,anddrillthe3holes(13/32inch

(10.31mm)diameter)requiredineachliftarm.

G010545

Figure7

1.1.250inches(31.75mm)4.0.500inch(12.7mm)

2.2.438inches(62mm)5.1.000inch(25.4mm)

3.0.500inch(12.7mm)6.0.406inch(10.31mm)

diameter(3)

4.Slidethecarrierframeontotheliftarmsaligning

themountingholes.Secureeachsideofthecarrier

frametotheliftarmswith3bolts(1/2x1-1/2

inches).Torquetheboltsto70-80ft-lb(95-108

N-m)(Figure6).

InstallingtheCuttingUnit

Partsneededforthisprocedure:

4Clevispins

4Hairpincotter

3Cushionshim

Procedure

1.MakesurethatthePTOshaftonthetractionunit

clearsthecuttingunitframe,engagetheparking

brake,putthetractionpedalinneutral,thePTO

leverintheOffposition,starttheengine,andraise

theframe.

2.Stopengineandslidethecuttingunitunderthe

frame.

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