Toro 03180 Manuel utilisateur

FormNo.3368-464RevB

5,8and11-Blade27-inchand

8-Blade32-inchDPACuttingUnit

Reelmaster®3100-DSeriesTractionUnit

ModelNo.03180—SerialNo.311000001andUp

ModelNo.03181—SerialNo.311000001andUp

ModelNo.03182—SerialNo.311000001andUp

ModelNo.03183—SerialNo.311000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Introduction

ThisproductcomplieswithallrelevantEuropean

directives,fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

Thisreel-bladelawnmowerismountedtoaride-on

machineandisintendedtobeusedbyprofessional,hired

operatorsincommercialapplications.Itisprimarily

designedforcuttinggrassonwell-maintainedlawnsin

parks,golfcourses,sportselds,andoncommercial

grounds.Itisnotdesignedforcuttingbrush,mowing

grassandothergrowthalongsidehighways,orfor

agriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.............................3

Setup............................................................................4

1Inspection.........................................................4

2CuttingUnitKickstand......................................4

3AdjustingtheRearShield...................................5

4MounttheCounterWeights...............................5

5InstallingtheTipperRollerKit

(Optional)........................................................6

6InstallingtheFixedPlateKit(Optional)..............6

ProductOverview........................................................8

Specications.......................................................8

CuttingUnitAccessoriesandKits(seeparts

catalogforpartnumbers)..................................8

Operation.....................................................................9

Adjustments.........................................................9

HeightofCutChartTerms.................................10

HeightofCutChart............................................11

ServicingBedknife.............................................13

Maintenance...............................................................15

Lubrication.........................................................15

AdjustingtheReelBearings................................15

ServicingtheBedbar...........................................16

ServicingtheRoller............................................17

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionare

dependentupontheawareness,concern,and

propertrainingofthepersonnelinvolvedinthe

operation,transport,maintenance,andstorageof

themachine.Improperuseormaintenanceofthe

machinecanresultininjuryordeath.Toreduce

thepotentialforinjuryordeath,complywiththe

followingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitoperatorsmanual’s

beforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetraction

unitorcuttingunitswithoutproperinstruction.

Onlytrainedoperatorswhohavereadthismanual

shouldoperatethetractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenunderthe

inuenceofdrugsoralcohol.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Keepallshieldsandsafetydevicesinplace.Ifa

shield,safetydeviceordecalisillegibleordamaged,

repairorreplaceitbeforeoperationiscommenced.

Alsotightenanyloosenuts,bolts,andscrewsto

ensurecuttingunitisinsafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperate

cuttingunitswhilewearingsandals,tennisshoes,

sneakersorshorts.Also,donotwearloosetting

clothingwhichcouldgetcaughtinmovingparts.

Alwayswearlongpantsandsubstantialshoes.

Wearingsafetyglasses,safetyshoesandahelmetis

advisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Removealldebrisorotherobjectsthatmightbe

pickedupandthrownbythecuttingunitreelblades.

Keepallbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.

Checkcuttingunitfordamagedparts.Repairany

damagebeforerestartingandoperatingthecutting

unit.

•Lowerthecuttingunitstothegroundandremove

keyfromignitionswitchwhenevermachineisleft

unattended.

•Besurecuttingunitsareinsafeoperatingcondition

bykeepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtoprevent

accidentalstartingoftheenginewhenservicing,

adjustingorstoringthemachine.

•Performonlythosemaintenanceinstructions

describedinthismanual.Ifmajorrepairsare

everneededorassistanceisdesired,contactan

AuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsand

accessoriestokeeptheToroallToro.Neveruse

"will-t"replacementpartsandaccessories

madebyothermanufacturers.Lookforthe

Torologotoassuregenuineness.Usingunapproved

replacementpartsandaccessoriescouldvoidthe

warrantyofTheToroCompany.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cuttinghazardofhandor

foot—stoptheengineand

waitformovingpartsto

stop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit

2Nopartsrequired–Usethekickstandwhentippingthe

cuttingunit

3Nopartsrequired–Adjusttherearshield

4Nopartsrequired–Mountthecounterweights

5Tipperrollerkit(notincluded)1Installtheoptionaltipperrollerkit

6Fixedplatekit(notincluded)1InstalltheOptionalFixedPlateKit

MediaandAdditionalParts

DescriptionQty.Use

Partscatalog1Usetoreferencepartnumbers

Operator’sManual1Reviewthemanualandsaveinanappropriateplace

CerticateofCompliance1CEcompliance

O-ring1Usewhenmountingreelmotortocuttingunit

Screws2Usetomountreelmotortocuttingunit

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Inspection

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspect

thefollowing:

1.Checkeachendofthereelforgrease.Greaseshould

bevisiblyevidentinthereelbearingsandinternal

splinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethecarrierframesuspensionoperates

freelyanddoesnotbindwhenmovedbackandforth.

CuttingUnitKickstand

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunitwith

thekickstand(suppliedwiththetractionunit)tomake

surethenutsonthebackendofthebedbaradjusting

screwsarenotrestingontheworksurface(Figure3).

Figure3

1.Cuttingunitkickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattained

whentherearshieldisclosed(frontdischarge).When

conditionsareheavyorwet,rearshieldmaybeopened.

Toopentherearshield(Figure4),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatetheshield

totheopenpositionandtightenthecapscrew.

Figure4

1.Rearshield2.Capscrew

MounttheCounterWeights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweight

mountedtotheleftendofthecuttingunit.Usethe

followingdiagramtodeterminethepositionofthe

counterweightsandreelmotors.

Figure5

1.Onthe#3cuttingunit,removethe2capscrews

securingthecounterweighttotheleftendofthe

cuttingunit.Removethecounterweight(Figure6).

Figure6

1.O-ring3.Mountingbolts

2.Counterweight

2.Onrightendofcuttingunit,removetheplasticplug

fromthebearinghousing(Figure7).

3.Removethe2capscrewsfromtherightsideplate

(Figure7).

G003321

Figure7

1.Plasticplug2.Capscrew(2)

4.Installthecounterweighttotherightendofthe

cuttingunitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcapscrews

totheleftsideplateofthecuttingunit(Figure7).

InstallingtheTipperRollerKit

(Optional)

Partsneededforthisprocedure:

1Tipperrollerkit(notincluded)

Procedure

Whencuttinginhigherheightsofcut,itisrecommended

thattheTipperRollerKitbeinstalled.

1.Raisethecuttingunitsallthewayup.

2.Locatetheframebracketabovethecentercutting

unit(Figure8).

3.Whilepressingdownonthefrontrollerofthecenter

cuttingunit,determinewhichholesonthetipper

bracketalignwiththeframebracketholestoattain

thesamerollercontactwhenthetipperbracketis

installed(Figure8).

Figure8

1.Framebracket2.Tipperbracket

4.Lowerthecuttingunitsandmountthetipperbracket

totheframewiththe(2)carriageboltsandnuts

suppliedwiththekit(Figure8).

InstallingtheFixedPlateKit

(Optional)

Partsneededforthisprocedure:

1Fixedplatekit(notincluded)

Procedure

1.Removethenutsandwasherssecuringtheliftlinks

tothecuttingunitsideplateandcarrierframe

(Figure10).

Figure9

1.Nuts2.Washers

2.Usingthenumber2holes,insertaxedplateonto

theboltsandsecurewiththenutsremoved.The

number1holesaretobepositionedtowardthe

front.Donotreusethewashers.

Note:Number1isalessaggressivesettingand

number3isamoreaggressivesetting.

Figure10

1.Nuts2.Fixedplate

3.Loosenthelocknutssecuringtheheight-of-cut

bracketstothecuttingunitsideplates(Figure11).

Figure11

1.Height-of-cutbracket3.Adjustingscrew

2.Locknut

4.Removetheheight-of-cutbracketsandtheroller

fromthecuttingunit.

5.Repeattheprocedureontheremainingcuttingunits.

ProductOverview

Specications

Weight27inch5Blade–148lb.(67kg)27inch8Blade–153lb.(69kg)

27inch11Blade–158lb.(72kg)32inch8Blade–167lb.(76kg)

CuttingUnitAccessoriesandKits(see

partscatalogforpartnumbers)

Note:Allaccessoriesandkitsare1percuttingunit

unlessotherwisespecied.

GrassBasketKit:Aseriesofclippingcollectionbaskets

attachedtothecuttingunitstocollectgrassclippings.

TipperRollerKit:Anadjustablebracketinstalledon

thetractionunitframe,whichwhenthecuttingunitsare

raised,thecentercuttingunitfrontrollercontactsthe

bracketandcausestherearrollertoriseforincreased

groundclearance.Recommendedforhigherheightsof

cut.

RearRollerBrushKit:Ahighspeed,highcontact

brushthatkeepstherearrollerfreeofgrassanddebris,

whichmaintainsaconsistentheightofcutandprevents

clumping.Thisleadstoabetterafter-cutappearance.

Comb/ScraperKit:Axedcombinstalledbehindthe

frontrollerwhichhelpsreducegrainandspongyturfby

standingupthegrassbeforecutting.Ascraperforthe

frontWiehlerollerisincludedinthekit.

FixedPlateKit:Boltingonxedplatesoverthe

suspensionmountinglinksremovesthepitchmovement

ofthecuttingunit.Recommendedforuseonlevel

surfacesandforhigherheightsofcut(greaterthan1.50

inches[38mm]).Becausethefrontrollerisremoved

whenusingthexedplates,thequalityofcut(efciency

ofcut)isincreased.

ShoulderRoller:Helpsreduceover-lapmarksfor

warmseasongrasses(Bermuda,Zoysia,Paspalum).

CollarKit(6neededperroller):Helpsreduceover

lapmarksforwarmseasongrasses(Bermuda,Zoysia,

Paspalum).Thiskitisinstalledontheouterthree

groovesoftheexistingWiehleroller,butisnotas

aggressiveastheShoulderroller.

ShortRearRoller:Helpsreducedoublerollermarks

forcoolseasongrasses(Bent,Bluegrass,Rye).

FullFrontRoller:Helpsproducemorepronounced

striping(repeatedcuttinginthesamedirection/path),

however,effectiveheightofcutisraisedandqualityof

cutisreduced.

Scrapers(Wiehle,Shoulder,Rearroller,FullFront

Roller):Fixedscrapersforalloptionalrollersare

availableforreducinggrassbuilduponrollerswhich

canaffectheightofcutsettings.

RollerRebuildKit:Includesallthebearings,bearing

nuts,innersealsandoutersealsrequiredtorebuilda

roller.

RollerRebuildToolKit:Includesallthetoolsandthe

installationinstructionsrequiredtorebuildarollerwith

therollerrebuildkit.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Adjustments

AdjustingtheBedknifetotheReel

Bedknifetoreeladjustmentisaccomplishedby

looseningortighteningbedbaradjustingscrews,located

ontopofmower.

1.Positionmachineonaat,levelworksurface.Make

surereelcontactisremovedbyturningbedbar

adjustingscrewscounterclockwise(Figure12).

Figure12

1.Bedbaradjustingscrew

2.Tiltmoweronback,ontothecuttingunitkickstand,

toexposebedknifeandreel.

Important:Makesurenutsonbackendof

bedbaradjustingscrewsarenotrestingonthe

worksurface(Figure12).

3.Atoneendofreel,insertastripofnewspaper

betweenreelandbedknife(Figure13).Whileslowly

rotatingreelforward,turnbedbaradjustingscrew

(Figure12)clockwise(onsameendofreel,one

clickatatime,untilpaperispinchedlightly,when

insertedfromthefront,paralleltothebedknife.A

slightdragwillbenotedasthepaperispulled.

Note:Eachtimeadjustingscrewisrotatedone

clickclockwise,bedknifemoves.0009in(.023mm).

closertoreel.Donotovertightentheadjusting

screws.

G003323G003323

Figure13

4.Checkforlightcontactatotherendofreelusing

paperandadjustasrequired.

5.Afteradjustmentisaccomplished,checktoseeif

reelcanpinchpaperwheninsertedfromthefront

andcutpaperwheninsertedatarightangletothe

bedknife(Figure13).Itshouldbepossibletocut

paperwithminimumcontactbetweenthebedknife

andthereelblades.Ifexcessivecontact/reeldrag

isevidentitwillbeeithernecessarytobacklapor

regrindthecuttingunittoachievethesharpedges

neededforprecisioncutting(RefertotheToro

manualforSharpeningReelandRotaryMowers,

FormNo.80-300PT).

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure14)tothe

desiredheightofcutrangebypositioningthe

requiredamountofspacersbelowthesideplate

mountingange(Figure14)pertheHOCChart.

Figure14

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Raiserearofcuttingunitandplaceablockunder

bedknife.

3.Remove(2)nutssecuringeachrollerbracketand

spacertoeachsideplatemountingange.

4.Lowerrollerandscrewsfromsideplatemounting

angesandspacers.

5.Placespacersontoscrewsonrollerbrackets.

6.Re-securerollerbracketandspacerstounderside

ofsideplatemountingangeswithnutspreviously

removed.

7.Verifythatbedknifetoreelcontactiscorrect.Tip

mowertoexposefrontandrearrollersandbedknife.

Note:Thepositionoftherearrollertothe

reeliscontrolledbythemachiningtolerances

oftheassembledcomponentsandparallelingis

notrequired.Alimitedamountofadjustmentis

possiblebysettingthecuttingunitonasurface

plateandlooseningthesideplatemountingcap

screws(Figure15).Adjustandretightencapscrews.

Torquethecapscrewsto27-33ft-lb(37-45N-m).

Figure15

1.Sideplatemountingcapscrews

HeightofCutChartTerms

HeightofCutSetting(HOC)

ThedesiredHeightofCut.

BenchSetHeightofCut

Theheightatwhichthetopedgeofthebedknifeisset

aboveaatlevelsurfacethatcontactsthebottomof

boththefrontandrearroller.

EffectiveHeightofCut

Thisistheactualheightthegrasshasbeencut.For

agivenbenchsetheightofcut,theactualheightof

cutwillvarydependingonthetypeofgrass,timeof

year,turfandsoilconditions.Thecuttingunitsetup

(aggressivenessofcut,rollers,bedknives,attachments

installed,turfcompensationsettings,etc.)willalso

affecttheeffectiveheightofcut.Checktheeffective

heightofcutusingtheTurfEvaluator,Model04399

regularlytodeterminethedesiredbenchsetheightof

cut.

AggressivenessofCut

CuttingunitAggressivenessofCuthasasignicant

impactontheperformanceofthecuttingunit.

AggressivenessofCutreferstotheangleofthe

bedkniferelativetotheground(Figure16).

Thebestcuttingunitsetupisdependentonyour

turfconditionsanddesiredresults.Experiencewith

thecuttingunitonyourturfwilldeterminethebest

settingtouse.Aggressivenessofcutmaybeadjusted

throughoutthecuttingseasontoallowforvariousturf

conditions.

Ingeneral,lesstonormalaggressivesettingsare

moreappropriateforwarmseasongrasses(Bermuda,

Paspalum,Zoysia)whilecoolseasongrasses(Bent,

Bluegrass,Rye)mayrequirenormaltomoreaggressive

setups.Moreaggressivesetupscutmoregrassoffby

allowingthespinningreeltopullmoregrassupinto

thebedknife.

Figure16

1.Rearspacers3.Aggressivenessofcut

2.Sideplatemountingange

RearSpacers

Thenumberofrearspacersdeterminesthe

aggressivenessofcutforthecuttingunit.Foragiven

heightofcut,addingspacers,belowthesideplate

mountingange,increasestheaggressivenessofthe

cuttingunit.Allcuttingunitsonagivenmachinemust

besettothesameaggressivenessofcut(Numberof

rearspacers,partno.119–0626),otherwisetheafter-cut

appearancecouldbenegativelyaffected(Figure16).

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