Toro 02835 Manuel utilisateur

FormNo.3459-226RevA

F60FlailMower

Groundsmaster®3200or3300Series

All-WheelDriveTractionUnit

ModelNo.02835—SerialNo.400000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3459-226*

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thisail-bladelawncuttingdeckismountedto

aride-onmachineandisintendedtobeused

byprofessional,hiredoperatorsincommercial

applications.Itisprimarilydesignedforcuttinggrass

onwell-maintainedlawnsinparks,sportselds,

andoncommercialgrounds.Usingthisproductfor

purposesotherthanitsintendedusecouldprove

dangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial

numberplatetoaccesswarranty,parts,andother

productinformation.

g411963

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

CuttingUnitSafety..............................................4

BladeSafety.......................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................7

1PreparingtheMachine.....................................7

2AssemblingtheCasterArmsandCasters

totheCuttingUnit...........................................8

3InstallingtheDebrisGuardtotheFront

Axle.................................................................9

4InstallingtheCuttingUnittothe

Machine..........................................................9

5InstallingtheDebrisSkirttotheTraction

Unit...............................................................12

6InstallingthePTOGuard................................13

7AdjustingtheSensorBracket.........................13

8AdjustingtheWeightTransfer........................13

9CheckingtheGearboxLubricant....................13

10CheckingtheCasterTirePressure...............14

11GreasingtheCuttingUnit.............................14

12EngagingtheTurnaroundMode...................14

13ReducingtheEngineSpeedbeforePTO

Engagement.................................................15

14InstallingSpacerstotheFront

Frame...........................................................15

ProductOverview...................................................17

Specications..................................................17

Attachments/Accessories.................................17

Operation................................................................17

CuttingUnitGeneralInformation.......................17

AdjustingtheHeightofCut...............................17

InspectingtheBlades.......................................18

OperatingTips.................................................19

Maintenance...........................................................20

RecommendedMaintenanceSchedule(s)...........20

DailyMaintenanceChecklist.............................21

LubricatingtheCuttingUnit...............................22

CheckingtheLubricantintheGearbox..............23

ChangingtheLubricantintheGearbox.............23

CheckingtheBeltTension................................24

CheckingtheBeltDriveandTaperLock

Hardware......................................................25

RemovingtheCuttingUnitfromthe

Machine........................................................25

ServicingtheBushingsintheCaster

Arms.............................................................26

ServicingtheCasterWheelsand

Bearings........................................................26

CheckingtheBladeBolts..................................27

CheckingtheFrontFlaps..................................27

ClearingaBlockedRotor..................................27

CheckingtheCasterTirePressure...................27

CheckingforRotorVibration.............................27

CheckingtheRotorBearings............................28

CheckingtheDebrisSkirt.................................28

SharpeningtheBlades.....................................28

ReplacingtheBlades........................................29

CleaningUndertheCuttingUnit........................29

Storage...................................................................30

Safety

Thismachinehasbeendesignedinaccordancewith

ANSIB71.4-2017andSafetyDirective2006/46/EC.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet.

Alwaysfollowallsafetyinstructionstoavoidserious

personalinjury.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingthemachine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepclearofanydischargeopening.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Beforeyouleavetheoperator’sposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowerthecuttingunit(s).

–Disengagethedrives.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey.

–Waitforallmovementtostop.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

CuttingUnitSafety

•Thecuttingunitisonlyacompletemachinewhen

installedonatractionunit.Readthetraction

unitOperator’sManualcarefullyforcomplete

instructionsonthesafeuseofthemachine.

•Stopthemachine,removethekey(ifequipped),

lowerthecuttingunit,andwaitforallmovementto

stopbeforeinspectingtheattachmentafterstriking

anobjectorifthereisanabnormalvibrationin

themachine.Makeallnecessaryrepairsbefore

resumingoperation.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Useonlyaccessories,attachments,and

replacementpartsapprovedbythemanufacturer.

BladeSafety

Awornordamagedbladecanbreak,andapieceof

thebladecouldbethrowntowardyouorbystanders,

resultinginseriouspersonalinjuryordeath.

•Inspectthebladesperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen

servicingtheblades.Onlyreplaceorsharpenthe

blades.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal134-5119

134-5119

1.Heightofcut3.Mountingholelocations

2.Donotusethelowermountinghole.

decal117-4979

117-4979

1.Entanglementhazard,belt—keepawayfrommovingparts;

keepallguardsandshieldsinplace.

decal58-6520

58-6520

1.Grease

decal111-9648

111-9648

1.Warning—readtheOperator'sManual;torquethenutsto

45N∙m(33ft-lb).

decal120-6604

120-6604

1.Thrownobjecthazard—keepbystandersawayfromthe

machine.

2.Cutting/dismembermenthazardofhand,mower

blade—stayawayfrommovingparts;keepallguardsand

shieldsinplace.

3.Cutting/dismembermenthazardoffoot,mowerblade—stay

awayfrommovingparts;keepallguardsandshieldsin

place.

decal93-9084

93-9084

1.Liftpoint/Tie-downpoint

decal133-8061

133-8061

decal93-6697

93-6697

1.ReadtheOperator's

Manual.

2.AddSAE80w-90(API

GL-5)oilevery50hours.

decal139-6303

139-6303

1.Entanglementhazard—readtheOperator’sManual;stay

awayfrommovingparts;keepallguardsandshieldsin

place.

Setup

PreparingtheMachine

NoPartsRequired

Procedure

Note:Retainallremovedpartsunlessotherwise

noted.

1.Parkthemachineonalevelsurface,disengage

thePTO,movetheliftarmstothelowest

position,engagetheparkingbrake,shutoffthe

engine,andremovethekey.

2.Waitforallmovementtostopandallowthe

machinetocoolbeforeadjusting,cleaning,

storing,orrepairingit.

3.Ifacuttingunitisequipped,removethecutting

unitfromthemachineliftarms;refertoyour

cuttingunitOperator’sManual.

4.EnsurethatthePTOdriveshaftisaligned

correctly;refertothePTO-driveshaftalignment

procedureinyourtractionunitOperator’s

Manual.

Important:Ifthemarkingsonthedriveshaft

arenotaligned,severeimbalancemayoccur

inthedrivelinesystem.

5.Iftheliftarmsfortherotarycuttingunitare

installedonthetractionunit,removetheliftarms

asfollows:

A.Raisethefrontofthemachineandremove

thefrontwheelsfromthemachine;referto

yourtractionunitOperator’sManual.

B.Removethe2carriageboltsand2nuts(3/8

inch)thatsecurethesensorbrackettothe

rightliftarm(Figure3).

C.Removethe2bolts(3/8x1-1/4inches),2

nuts(3/8inch),and2smallpinsthatsecure

theliftarmstothecylinders(Figure3).

D.Removethenutandboltssecuringthelarge

pinstotheliftarmsasshowninFigure4.

E.Removetheliftarmsandlargepinsfrom

themachineframe(Figure5).

g300498

Figure3

1.Bolt(3/8x1-1/4inches)4.Carriagebolt

2.Smallpin5.Sensorbracket

3.Nut(3/8inch)

g295767

Figure4

Rightsideshown

1.Nut3.Bolt

2.Largepin

g295790

Figure5

1.Liftarm3.Largepin

2.Machineframe

AssemblingtheCaster

ArmsandCasterstothe

CuttingUnit

Partsneededforthisprocedure:

2Castorfork

2Castorbolt

4Bearing

2Bearingspacer

2Largelocknut

2Casterarm

12Carriagebolt(M10)

12Locknut(M10)

2Tensioningcap

14HoCspacers

4Shim

Procedure

1.Assemblethecasterwheelstothecastorfork

asshowninFigure6.

Note:Useonlytheupperaxleshafthole;do

notadjustthepositionofthecasterwheel.

g319436

Figure6

1.Castorbolt4.Bearingspacer

2.Castorfork5.Largelocknut

3.Bearing

2.Assembleeachcasterarmtothecuttingunit

with6carriagebolts(M10)and6locknuts(M10)

asshowninFigure7;torquethelocknutsto47

to57N∙m(34to42ft-lb).

g314698

Figure7

Leftsideshown

1.Carriagebolt3.Casterarm

2.Locknut

3.Assemblethecasterstothecuttingunitwitha

shimonbothsidesofthecastershafthubas

showninFigure8.

Note:Youcanadjusttheheight-of-cutsetting

bychangingtheamountofspacersoneither

sideofthecastershafthub;refertoAdjusting

theHeightofCut(page17).

g319438

Figure8

1.Tensioningcap4.Castershafthub

2.HoCspacers5.Casterwheelshaft

3.Shim

4.Ensurethatthedeckislevel;movethedeckto

alevelsurfaceandplacealevelhorizontally

acrossthetopofthedeck.

5.Ifthedeckisnotlevel,positiontheshimsonthe

castershaftaccordinglyuntilitislevel.

InstallingtheDebrisGuard

totheFrontAxle

Partsneededforthisprocedure:

1Debrisguard

1Bracket

5Rivet

Procedure

Use5rivetstoinstallthebracketanddebrisguardto

thefrontaxle(Figure9).

g383702

Figure9

Leftsideshown

1.Bracket3.Rivet

2.Debrisguard

InstallingtheCuttingUnit

totheMachine

Partsneededforthisprocedure:

2Liftarm

2Largepin

2Longbolt(3/8x2-3/4inches)

6Nut(3/8inch)

2Smallpin

2Bolt(3/8x1-1/4inches)

2Carriagebolt(3/8x1-1/4inches)

2Socket-headcapscrew(3/8x2-1/4inches)

2Washer(3/8inch)

2Flange-locknut(3/8inch)

2Liftarmpin

2Lynchpins

1Sensorbracket

Procedure

1.Raisethefrontofthemachineandremove

thefronttiresfromthemachine;refertoyour

tractionunitOperator’sManual.

2.Installtheliftarmsandlargepinstothemachine

frame(Figure10).

g317790

Figure10

Rightsideshown

1.Liftarm3.Largepin

2.Machineframe

3.Securethelargepintotheliftarmusingapair

ofnutsandboltsasshowninFigure11.

g317791

Figure11

1.Nut(3/8inch)3.Longbolt(3/8x2-3/4

inches)

2.Largepin

4.Secureeachcylinder-rodendtotheeachlift

armswithasmallpins,bolts(3/8x1-1/4inches),

andnut(3/8inch)asshowninFigure12.

Note:Manuallyrotatetheliftarmtoalignitwith

thecylinder-rodend.

5.Securethesensorbrackettotherightliftarm

using2carriageboltsand2nuts(3/8inch)as

showninFigure12.

g383542

Figure12

1.Bolt(3/8x1-1/4inches)4.Carriagebolt

2.Smallpin5.Sensorbracket

3.Nut(3/8inch)

Ce manuel convient aux modèles suivants

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