Toro 30653 Manuel utilisateur

FormNo.3413-860RevB

EULightKit

SerialNumber400000000andAfterGroundsmaster®5900or5910

SeriesRotaryMowerwithCab

ModelNo.30653—SerialNo.400000000andUp

InstallationInstructions

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedormissing.

decal136-0007

136-0007

1.Brakes

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–Disconnectthebattery.

Flashermodule1

Wireharness1

Switch1

3Auxiliary-brakedecal1

Installtheashermodule.

Rightheadlightmount1

Leftheadlightmount1

Coverpanel2

Plug8

Rightheadlightassembly1

Leftheadlightassembly1

Installtheheadlights(formachineswith

ROPSonly).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3413-860*

ProcedureDescriptionQty.Use

Rightheadlightmount1

Leftheadlightmount1

Rightheadlightassembly1

Leftheadlightassembly1

Bolt(1/2x1-1/4inches)2

Nut(1/2inch)2

Bolt(1/4x3/4inch)2

Nut(1/4inch)2

Cabletie6

Frontwireharness1

Installtheheadlights(formachineswith

acabonly).

Platelight1

Licensebracket1

Phillips-headscrew2

6Nut(#10)2

Installthelightplateandlicensebracket.

Rightpivotbracket1

Leftpivotbracket1

Pivotarm2

Leftlampshroud1

Rightlampshroud1

Cabletie4

Clip8

Rearlamppanel2

Hex-washerbolt(1/4x3/4inch)18

Nut(1/4inch)8

Rollpin8

Spring2

Washer2

Bolt(3/8x1inch)6

Nut(3/8inch)8

Tail-lightwireharness1

Licensewireharness1

Rightdirectionindicatorlight1

Leftdirectionindicatorlight1

Locknut(M4)4

Installtherearlights.

Sign3

8Serialplate1

Installthelogodecals,signs,andserial

plate.

9Nopartsrequired–VerifythatthemachineisinCEmode.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

g038719

Figure1

DisconnectingtheBattery

NoPartsRequired

Procedure

Turnthebattery-disconnectswitchtotheOFFposition.

g038573

Figure2

InstallingtheFlasher

Module

Partsneededforthisprocedure:

1Flashermodule

1Wireharness

1Switch

1Auxiliary-brakedecal

Procedure

1.Removethe6boltsfromtheconsoleand

removethepanel(Figure3).

g186692

Figure3

1.Turn-signalswitch3.Panel

2.Hazardswitch4.Bolt(6)

2.Disconnecttheconnectorsfromthehazard

switchandturn-signalswitch(Figure3).

3.Removetheknockoutfromthecontrolpanel

andinstalltheswitch(Figure4).

g186717

Figure4

1.Switch3.Knockout

2.Auxiliary-brakedecal

4.Adheretheauxiliary-brakedecalabovethe

switch(Figure4).

5.Connectthenewwireharnesstotheasher

module,hazardswitch,turn-signalswitch,and

auxiliary-brakeswitch(Figure5).

g186719

Figure5

1.Connecttothe

auxiliary-brakeswitch.

4.Connecttothemainwire

harness.

2.Connecttotheturn-signal

switch.

5.ConnecttotheEULight

Powerconnectoronthe

mainwireharness.

3.Connecttothehazard

switch.

6.Flashermodule

6.Connectthewireharnesstothemachinemain

wireharnessinsidetheconsole(Figure5).

7.Installthepanel(Figure3).

InstallingtheHeadlights

(forMachineswithROPS

only)

Partsneededforthisprocedure:

1Rightheadlightmount

1Leftheadlightmount

2Coverpanel

8Plug

1Rightheadlightassembly

1Leftheadlightassembly

Procedure

1.Unplugthewireharnessfromeachexisting

headlight.

2.Removetheheadlights(Figure6).

g188849

Figure6

1.Headlight2.Removethehardware

here.

3.Removeandretainthehardwarefromthe

operator’splatform(Figure6).

4.Usingthefastenersthatyouremoved,installthe

leftandrightheadlightmountstotheexisting

holesinthefrontoftheoperator’splatform

(Figure7).

g035974

Figure7

1.Headlightassembly3.Previouslyremoved

fasteners

2.Headlightmount

5.Removethefastenersfromtheheadlight

assemblyandusethemtomounttheheadlights

totheheadlightbrackets(Figure7).

6.Connectthewireharnesstotherightheadlight

(Figure8).

g036569

Figure8

1.Rightheadlightconnector4.Connecttoexistingleft

headlightwireharness.

2.Connecttoexistingright

headlightwireharness.

5.Leftheadlightconnector

3.Frontturnsignalconnector

7.Routethewireharnessthroughthebracketand

undertheoperatorplatform(Figure8).

8.Connectthewireharnesstobothconnectors

thatyouunpluggedfromtheexistingheadlights

andconnectthefrontturnsignalconnectorto

theplatformwireharness(Figure8).

9.Routethewireharnessthroughtheleftheadlight

bracketandconnectittotheleftheadlight

(Figure8).

10.Installacoverpaneltoeachheadlightmount

using4plugs.

InstallingtheHeadlights

(forMachineswithaCab

Only)

Partsneededforthisprocedure:

1Rightheadlightmount

1Leftheadlightmount

1Rightheadlightassembly

1Leftheadlightassembly

2Bolt(1/2x1-1/4inches)

2Nut(1/2inch)

2Bolt(1/4x3/4inch)

2Nut(1/4inch)

6Cabletie

1Frontwireharness

Procedure

1.Installeachheadlightmounttothecabframe

using1bolt(1/2x1-1/4inches),1nut(1/2inch),

1bolt(1/4x3/4inch),and1nut(1/4inch)as

showninFigure9.

g035976

Figure9

1.Headlight4.Nut(1/2inch)

2.Bolt(1/2x1-1/4inches)5.Bolt(1/4x3/4inch)

3.Nut(1/4inch)6.Headlightmount

2.Removethefastenersfromtheheadlight

assembliesandusethemtoinstallthe

headlightstothemounts.

3.Connectthewireharnesstotherightheadlight

(Figure10).

g036570

Figure10

1.Rightheadlightconnector4.Connecttoexistingleft

headlightwireharness.

2.Connecttoexistingright

headlightwireharness.

5.Leftheadlightconnector

3.Frontturnsignalconnector

4.Routethewireharnessalongthebracketand

undertheoperatorplatform(Figure10).

5.Connectthewireharnesstobothconnectors

thatyouunpluggedfromtheexistingheadlights

andconnectthefrontturnsignalconnectorto

theplatformwireharness(Figure10).

6.Routethewireharnessthroughtheleftheadlight

bracketandconnectittotheleftheadlight

(Figure10).

7.Securethewireharnesstothebracketsusing

thecableties.

InstallingtheLightPlate

andLicenseBracket

Partsneededforthisprocedure:

1Platelight

1Licensebracket

2Phillips-headscrew

2Nut(#10)

Procedure

1.Removethemounttubeandhardwarefromthe

rearbumper(Figure11).

Note:Donotremovethewarningsignfromthe

mounttube.

2.Usethehardwaretoinstallthelicensebracket

andmounttubetothebumper(Figure11).

g038566

Figure11

Viewfromthefront

1.Nut4.Bolt

2.Mounttube5.Licensebracket

3.Rearbumper

3.Installtheplatelighttothelicensebracketusing

2Phillips-headscrewsand2nuts(#10)as

showninFigure12.

g037870

Figure12

1.Nut(#10)3.Platelight

2.Phillips-headscrew

InstallingtheRearLights

Partsneededforthisprocedure:

1Rightpivotbracket

1Leftpivotbracket

2Pivotarm

1Leftlampshroud

1Rightlampshroud

4Cabletie

8Clip

2Rearlamppanel

18Hex-washerbolt(1/4x3/4inch)

8Nut(1/4inch)

8Rollpin

2Spring

2Washer

6Bolt(3/8x1inch)

8Nut(3/8inch)

1Tail-lightwireharness

1Licensewireharness

1Rightdirectionindicatorlight

1Leftdirectionindicatorlight

4Locknut(M4)

Procedure

1.Unplugthewireharnessfrombothtaillights

(Figure13).

2.Removethetaillightsfromthemachine(Figure

13)

g035978

Figure13

1.Taillight2.Bolt3.Nut

3.Removethereectorfromthelightsandremove

thelightsfromthemountingbrackets(Figure

14);retainthelightsandfasteners.

g036457

Figure14

1.Locknut(M6)3.Bolt(M6x30)

2.Mountingbracket

4.Holdthepivotbracketontherearoftheleft

frameanddrill3holes(10mmor0.39inch

diameter)inthelocationsshowninFigure15.

Note:Youwillnotusethelowerfrontholein

thepivotbracket.

g037878

Figure15

1.Directiontowardthefront

ofthemachine

3.Drillhere.

2.Pivotbracket

5.Installtheleftpivotbrackettothebumper

bracketusing3bolts(3/8x1inch)and3nuts

(3/8inch)asshowninFigure16.

g035979

Figure16

1.Bolt(3/8x1inch)3.Pivotbracket

2.Unusedhole4.Nut(3/8inch)

6.Insertarollpininthepivotarm(Figure17).

g035980

Figure17

1.Pivotarm4.Hex-washerbolt(1/4x3/4

inch)

2.Spring5.Rollpin

3.Washer

7.Installaspring,washer,hex-washerbolt(1/4

x3/4inch),andpivotarmtothepivotbracket

(Figure17)

8.Installtheleftlampshroudtothepivotarmusing

4hex-washerbolts(1/4x3/4inch)and4nuts

(1/4inch)asshowninFigure18.

g205339

Figure18

1.Hex-washerbolt(1/4x3/4

inch)

3.Nut(1/4inch)

2.Lampshroud

9.Installtheleftlighttotheshroudusing2bolts

(M6x30)and2nuts(M6)thatyouremovedin

2(Figure19).

g205340

Figure19

1.Nut(M6)2.Bolt(M6x30)

10.Installthereectortothelight.

11.Installtheleftdirectionindicatorlightandsecure

with2locknuts(Figure20).

g205338

Figure20

1.Directionindicatorlight2.Locknuts

12.Connectthelefttaillightconnectorofthe

tail-lightwireharnesstothelight(Figure21).

g205337

Figure21

1.Fuses3.leftdirectionindicatorlight

connector

2.Lefttail-lightconnector

13.Connecttheleftdirectionindicatorlight

connectorofthedirectionindicatorlightwire

harnesstothelight(Figure21).

14.Routethewireharnessundertheframeof

themachineandconnecttheotherendof

thetail-lightwireharnesstothemachinewire

harness.

Note:Usethelefttail-lightconnectionthatyou

disconnectedinstep1.

15.Installtherearlightpanelusing4hex-washer

bolts(1/4x3/4inch)asshowninFigure22.

g205341

Figure22

1.Light3.Hex-washerbolt(1/4x3/4

inch)

2.Rearlightpanel

16.Repeatsteps2through15fortherighttaillight

andlicense-platewireharness.

17.Connectthewireharnesstothelicense-plate

light.

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