Topcnc SD300 Manuel d'utilisation et d'entretien

Instructional Manual For SD300

TOPCNC Workshop Automation Technology Co., Ltd.

[email protected]

whatsapp:+8613811674107

Safety Precautions

Before storing, installing, wiring, operating, inspecting, or repairing the

product, the user must be familiar with and adhere to the following important

items to ensure safe use of the product.

Incorrect handling can cause danger and result in personal injury or death.

Incorrect handling can be dangerous, resulting in personal injury and possible

damage to the equipment.

Strictly prohibited behavior, otherwise it will cause equipment damage or can

not be used.

1. Use occasion

2. Wiring

Do not expose the product to moisture, corrosive gases or flammable

gases.Doing so may result in electric shock or fire.

It is forbidden to use the product in places with direct sunlight, dust,

salt and metal powder.

It is forbidden to use the product in places where water, oil and drugs

Ground the grounding terminal reliably. Poor grounding may result in

electric shock or fire.

Do not connect the 220v drive power supply to the 380v power supply.

Otherwise, it may cause equipment damage and electric shock or fire.

Do not connect the u, v, w motor output terminals to the three-phase

power supply, as this may result in personal injury or fire.

The u, v, and w motor output terminals must be connected to the motor

terminals u, v, and w one by one. Otherwise, the motor may overspeed and

Please tighten the power supply and motor output terminals, otherwise it

may cause a fire.

operating

run

5. Maintenance and inspection

6. Scope of use

Before the mechanical equipment starts to operate, it must be matched

with the appropriate parameter settings.Failure to adjust to a suitable

setting may result in loss of control or malfunction of the machine.

Before starting operation, please confirm whether the emergency switch

can be started at any time.

Please test the servo motor for normal operation without load, and then

connect the load to avoid unnecessary loss.

Do not turn the power on and off frequently, as this may cause

overheating inside the drive.

When the motor is running, it is forbidden to touch any rotating parts,

otherwise it will cause casualties.

Do not touch the driver and motor while the device is running, otherwise

it may cause electric shock or burns.

Do not touch the inside of the drive and its motor, as this may result in

electric shock.

Do not remove the drive panel when the power is turned on, otherwise it

may cause electric shock.

Do not touch the terminals until the power is off for 5 minutes,

otherwise residual high voltage may cause electric shock.

The products covered in this manual are for general industrial use. Do

not use on devices that may directly endanger personal safety, such as

nuclear power equipment, aerospace equipment, life support and maintenance

Chapter 1 Product Inspection and Installation

1.1 Product inspection

This product has been fully functional tested before leaving the factory. To prevent the

product from being abnormal due to negligence during the product delivery process, please

check the following items after unpacking:

Check that the servo drive and servo motor models are the same as the ones ordered.

Check the appearance of the servo drive and servo motor for damage and scratches.Do

not wire the power when it is damaged during transportation.

Check if the servo drive and servo motor are loose.Is there a loose screw, if the screw is

not locked or comes off?

Check if the servo motor rotor shaft can rotate smoothly with the hand.Motors

with brakes cannot be rotated directly.If any of the above items are

malfunctioning or abnormal, please contact your dealer immediately.

1.2 Installation and wiring

Installation in electrical control cabinet

The heat of the electrical equipment inside the electrical control cabinet and the heat

dissipation conditions in the control cabinet, the temperature around the servo drive will

continue to rise, so considering the cooling of the drive and the configuration inside the

control cabinet, the long-term safe working temperature is below 40 °c.

There is a heating device near the servo drive

Servo drives operating at high temperatures can significantly shorten their life and cause

malfunctions.Therefore, the servo drive should be kept below 40 °c under conditions of

thermal convection and heat radiation.

Vibration equipment near the servo drive

Various anti-vibration measures are adopted to ensure that the servo drive is not affected by

vibration, and the vibration is guaranteed to be below 0.5G (4.9m/S2).

Servo drive for use in harsh environments

When the servo drive is used in a harsh environment, it is exposed to corrosive gases,

moisture, metal dust, water, and processing liquids, which may cause the drive to

malfunction.Therefore, when installing, you must ensure the working environment of the

drive.

Interference equipment near the servo drive

When there is interference device near the servo driver, it will have a large interference

effect on the power cable and control line of the servo driver, causing the driver to

malfunction.Noise filters and other various anti-interference measures can be added to

ensure the normal operation of the drive.Note that after adding a noise filter, the leakage

current will increase. To avoid this problem, an isolation transformer can be used.Pay

special attention to the control signal line of the driver is very susceptible to interference,

and there must be reasonable wiring and shielding measures.

1.3 installation method

Installation direction

The normal installation direction of the servo drive is the vertical upright direction.

Fixed installation

When installing, tighten the four m5 setscrews on the rear of the servo drive.

Installation interval

Please refer to Figure 1.1 for the installation distance between the servo drives and other

devices. Note that the minimum size is indicated on the drawing. In order to ensure the

performance and life of the drive, please leave as much installation interval as possible.

Heat dissipation

The servo drive adopts the natural cooling method, and a cooling fan must be installed in

the electric control cabinet to ensure that the vertical direction of the wind dissipates heat

to the heat sink of the servo drive.

Installation Precautions

Prevent dust or iron filings from entering the servo drive when installing the electrical control

cabinet.

>100mm >25mm >25mm >100mm

>100mm

Ventilat

ion

directio

Ventilat

ion

directio

Figure 1.1 Servo drive installation diagram

1.4 Servo motor installation

1.4.1

Installation environmental conditions

Working environment temperature: 0~40°C; working environment humidity: 80% or less (no

condensation).

Storage environment temperature: -40~50 °C; storage environment humidity: 80% or less (no

condensation).

Vibration: 0.5g or less.

A well ventilated place with less moisture and dust.

Non-corrosive, igniting gas, oil and gas, cutting fluid, cutting powder, iron powder and other

environments.

A place where there is no water vapor and direct sunlight.

1.4.2

installation method

Horizontal installation: To prevent water, oil and other liquid from flowing into the motor

from the motor outlet, place the cable outlet below.

Vertical installation: If the motor shaft is mounted upwards and the gear unit is attached,

care must be taken to prevent oil in the gear unit from penetrating into the motor through

the motor shaft.

The amount of protrusion of the motor shaft needs to be sufficient. If the amount of protrusion

is insufficient, it will easily cause vibration when the motor moves.

When installing and removing the motor, do not hit the motor with a hammer, otherwise the

motor shaft and encoder may be damaged.

1.5 Motor rotation direction definition

The motor rotation direction defined in this manual is defined as: facing the motor shaft

extension, the rotation axis rotates counterclockwise (ccw) for forward rotation, and the rotation

shaft rotates clockwise (cw) for reverse rotation.

Figure 1.2 Motor rotation direction definition

Chapter 2 Wiring

2.1 Wiring specification

Wire diameter: R, S, T, PE, U, V, W terminal wire diameter ≥ 1.5mm2(AWG14-16), r, t

terminal wire diameter ≥

0.75mm2(AWG18)。

The terminals are pre-insulated cold-pressed terminals and must be firmly connected.

It is recommended to use a three-phase isolation transformer for power supply

2.2 Wiring method

For the input/output signal line and the encoder signal line, use the recommended cable or

similar shielded cable. The wiring length is: Input/output signal line is 3m or less, and

encoder signal line is 20m or less.When wiring, connect at the shortest distance. The

shorter the better, the main circuit wiring and signal line should be separated.

The grounding wire should be thick and made a little grounded. The grounding terminal of the

servo motor and the grounding terminal of the servo driver pe

Be sure to connect.

To prevent malfunction caused by interference, it is recommended to install a noise filter and

note that:

1) The noise filter, servo driver and host controller are installed as close as possible.

2) Surge suppressors must be installed in coils such as relays, electromagnetic contactors, and

brakes.

3) Do not pass the main circuit and signal lines through the same pipe and do not tie them

together.

When using strong interference sources nearby (such as electric welders, electric spark

machines, etc.), using an isolation transformer on the input power supply can prevent

malfunctions caused by interference.

Install a non-fuse type circuit breaker (nfb) to cut off the external power supply when the drive

fails.

Connect the cable shield correctly.

2.3 Precautions

The terminals of the drivers u, v, and w must be in one-to-one correspondence with the

motor terminals u, v, and w. Note that the motor cannot be reversed by changing the

three-phase terminals, which is completely different from the asynchronous motor.

Since the servo motor flows through the high-frequency switching current, the leakage

current is relatively large, and the motor ground terminal must be connected to the servo

driver ground terminal pe and grounded well.

Since there is a large-capacity electrolytic capacitor inside the servo driver, even if the

power is turned off, there is still a high voltage in the internal circuit.After the power is

turned off, wait at least 5 minutes before touching the drive and motor.

After turning on the power, the operator should keep a certain distance from the drive and

motor.

If it is not used for a long time, please cut off the power.

Figure 2.1 Standard wiring for speed control

Servo Driver servo motor

Three phase

Servo enable

Alarm clear

CCW (counterclockwise) drive prohibition

CW (clockwise) drive prohibition

Speed selection 1 / zero speed clamp

Speed selection 2

CCW torque limit

CW torque limit

Servo ready

Servo alarm

Speed arrival

Mechanical brake

freed

Position command

receiver

Motor 4-pin plug

Photoelectric

encoder

15-pin plug

Encoder

Signal output

Encoder Signal Ground

Encoder Z signal

Open collector output

Case ground

Driver

2.4

2.4.1

Standard connection

Position control

servo Driver

三相

AC 220V

MCNFB

12~24V

（-10V~+10V）

CN1

CN2

4.7k

7 CZ

9 GND

26LS31

SRDY+ 8

SRDY- 25

ALM+ 26

ALM- 27

COIN+ 28

COIN- 29

BRK+ 30

BRK- 31

COM+ 18

SON 10

ALRS 11

FSTP 12

RSTP 13

SC1/ZEROS

PD 14

SC2 15

FIL 16

RIL 17

1OA+

2OA-

3OB+

4OB-

5OZ+

6ZA-

14 5V

15 5V

16 5V

17 5V

18 0V

19 0V

20 0V

21 0V

1A+

2A-

3B+

4B-

5Z+

6Z-

7U+

8U-

9V+

10 V-

11 W+

12 W-

22 0V

23 0V

26 FG

CN1

AS+ 19

AS- 20

10K

AGND 23

FG 36

GND

Servo enable

Alarm clear

CCW (counterclockwise) drive prohibition

CW (clockwise) drive prohibition

Speed selection 1 / zero speed clamp

Speed selection 2

CCW torque limit

CW torque limit

Servo ready

Servo alarm

Speed arrival

Mechanical brake

freed

Speed Control 2.4.2

Figure 2.2 Standard wiring for speed control

Speed simulation command

Encoder

Signal output

Encoder Signal Ground

Encoder Z signal

Open collector output

Case ground

Driver

servo motor

Motor 4-pin plug

Photoelectric

encoder

15-pin plug

receiver

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