Tool Shed TSASG Manuel utilisateur
AIRLESS SPRAY GUN
TSASG
www.thetoolshed.co.nz
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OPERATION MANUAL
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PRODUCT DETAILS
PRODUCT
MODEL NO.
Airless Spray Gun
TSASG
D
ISTRIBUTED BY
NOTE:
This manual is only for your reference. Due to the continuous improvement of the ToolShed
products, changes may be made at any time without obligation or notice.
WARRANTY
This product may be covered under the ToolShed warranty. For more information see our Terms
& Conditions at www.thetoolshed.co.nz
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OPERATION MANUAL
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C O N T E N T S:
Specifications ...................................................................................................................................... 4
Identification ....................................................................................................................................... 5
General Safety ..................................................................................................................................... 6
Service ................................................................................................................................................. 7
Specific Safety ..................................................................................................................................... 8
Assembly ........................................................................................................................................... 10
Locking Spray Gun ............................................................................................................................. 11
Pressure Relief Procedure ................................................................................................................. 11
Purging & Priming ............................................................................................................................. 12
Operation .......................................................................................................................................... 14
Unclogging Spray Tip ......................................................................................................................... 15
Cleaning ............................................................................................................................................. 15
Storage .............................................................................................................................................. 19
Troubleshooting ................................................................................................................................ 21
Maintenance ..................................................................................................................................... 22
Parts List ............................................................................................................................................ 22
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OPERATION MANUAL
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SPECIFICATIONS
Power 230V / 1100W
Flow Rate Up to 1.5 LPM
Hose Length 10m
Pressure 3000psi
Weight 5.9kg (spray unit)
Nozzles 215, 415 & 515
NOZZLE SPECIFICATIONS
Nozzle Spray Fan Width At Distance Of
215 100mm 300mm
415 200mm 300mm
515 250mm 300mm
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OPERATION MANUAL
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IDENTIFICATION
COMPONENTS & FUNCTIONS
ON/OFF Switch Turns power to the sprayer on and off
Suction Tube Fluid is drawn through the suction tube into the
pump
Fluid Section
A piston in the fluid section moves up and down
to create the suction that draws fluid through
the suction tube.
Spray Gun The spray gun controls the delivery of the fluid
being pumped.
Spray Hose
The spray hose connects the gun to the pump.
Return Tube
Fluid is sent back out through the return tube to
the original container when PRIME/SPRAY knob
is in PRIME position.
PRIME/SPRAY Knob The PRIME/SPRAY knob directs fluid to the spray
hose when set to SPRAY or the return tube when
set to PRIME.
Pressure Control Dial This dial regulates the amount of force the pump
uses to push the fluid.
Oiler Provides lubrication to the fluid section of the
pump.
Pusher Stem Keep the inlet valve open and prevents sticking
due to dried materials.
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OPERATION MANUAL
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IMPORTANT INFORMATION
GENERAL SAFETY GUIDELINES
WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS. Failure to follow
instructions and warnings could lead to serious injury, electric shock, or fire. Save ALL warnings
and instructions for future reference.
WORK AREA SAFETY
- Ensure that your work area is kept well-lit and clean. Lack of visibility and clutter greatly
increase the risk of accident.
- Keep bystanders and children clear when operating a power tool or machine. They can
cause distraction or risk injury themselves.
- Ensure you are not operating the power tool or machinery in the presence of flammable
gases, dust, liquids, or anything that creates an explosive atmosphere. Power tools and
machinery can create sparks which can lead to ignition in these environments.
PERSONAL SAFETY
- Always wear personal protective equipment. Eye protection, ear protection, dust masks
and other protective equipment will help to reduce the risk of personal injury.
- Dress appropriately. Do NOT wear jewellery or loose clothing that can get caught in
moving parts. Keep hair, loose clothing, jewellery, and anything else that could be of risk
away from moving parts or they could be caught.
- Always remain alert and do NOT operate the power tool or machinery under the
influences of any substances (drugs, medication, alcohol). Losing focus could lead to injury
while operating power tools and machinery.
- Always keep proper footing and balance. Overreaching can lead to slipping and falling
which can result in injury.
- Ensure the power switch is in the off position before connecting any battery or power
source to the power tool or machinery. This can lead to accidents as tools and machinery
can fire suddenly when it is not expected and lead to accident.
ELECTRICAL SAFETY
- Do NOT use the power tool or machinery in raining conditions or wet areas where the
power tool or machinery could get wet. Water in the power tool or machinery can lead to
electric shock.
- Only use the power tool or machinery when the plug correctly matches the power outlet.
Modifying plugs greatly increases the risk of electric shock.
- Keep the power cord away from anything that could damage it such as sharp edges,
moving parts or heat. A damaged power cord increases the risk of electric shock.
- Only operate outdoors with the use of an outdoor extension lead. Not all extension leads
are suited to outdoor use and using one which is not can greatly increase the risk of electric
shock.
- Avoid body contact with grounded or earthed surfaces. Surfaces such as radiators, ranges,
pipes, and refrigerators can increase risk of electric shock due to your body being earthed or
grounded.
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OPERATION MANUAL
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POWER TOOL AND MACHINERY USE AND CARE
- Use the correct tool for the job. Forcing a tool to do a job it was not designed for increases
the risk of accident or injury.
- Disconnect power tools and machinery from power or remove batteries before storing
tools and machinery or making any changes or adjustments to them. This reduces or
removes the risk of power the tool or machinery accidentally firing which can help prevent
injury or accident.
- Check the power tool for damage or any condition that could affect the way the tool or
machine works. An unrepaired tool or machine can lead to accident and injury. Only have
your tool or machine repaired with genuine parts from The ToolShed.
- Only use the power tool and machinery with genuine parts or accessories that are
designed to be used with the power tool and machinery. Failure to do so could result in
accident or injury or damage your tool or machinery.
- Store your tool or machinery out of reach of children and away from untrained personnel
when not in use. Use by somebody untrained or a child could lead to accident or serious
injury.
SERVICE
- Have your tools and machinery serviced at The ToolShed with ToolShed replacement
parts. This will ensure that the safety of the power tool or machine is maintained.
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OPERATION MANUAL
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ADDITIONAL SAFETY FOR AIRLESS SPRAY GUN
GENERAL
Can cause severe injury or property damage.
- Read all instructions and safety precautions before operating equipment.
- Before each use, check all hoses for cuts, leaks, abrasions, or bulging of cover. Check for
damage or movement of couplings. Immediately replace the hose if any of these conditions
exist – NEVER REPAIR A PAINT HOSE.
- All hoses, fittings, and filter caps must be secured before operating the spray pump.
Unsecured parts may eject at a great force or leak a high-pressure fluid stream causing
severe injury.
- All hoses, swivels, guns, and accessories must be rated at or above 3000psi.
- Do not spray outdoors on windy days.
- Wear clothing to keep paint off your skin and hair.
- Do not operate or spray near children – keep children away from the equipment at all times.
INJECTION INJURY
A high-pressure paint stream produced by this equipment can pierce the skin and underlying
tissues, leading to serious injury.
- Never aim the gun at any part of the body.
- Do not aim the gun at / spray any person or animal.
- Never allow any part of the body to touch the fluid stream.
- Never put your hand in front of the gun. Gloves will not provide protection against an
injection injury.
- Always lock the gun trigger, shut the pump off, and release all pressure before servicing,
cleaning the tip or guard, changing tip, or leaving unattended. Pressure will not be released
by turning off the motor. The PRIME/SPRAY knob must be turned to PRIME to relive the
pressure. Refer to the PRESSURE RELIEF PROCEDURE described in the pump manual.
- Always keep the tip guard in place while spraying. The tip guard provides some protection
but is mainly a warning device.
- Always remove the spray tip before flushing or cleaning the system.
- Paint hoses can develop leaks from wear, kinking and abuse. Inspect the hose before each
use and do not use the hose to lift or pull the equipment.
- Never use a spray gun without a working trigger lock and trigger guard in place.
- All accessories must be rated at or above 3000psi. This includes spray tips, guns, extensions,
and hoses.
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OPERATION MANUAL
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HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can be harmful if inhaled or if they are to come
in contact with the body.
- Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the
mask to ensure it will provide the necessary protection.
- Wear protective eyewear.
- Wear protective clothing as required.
EXPLOSION OR FIRE
Solvent and paint fumes can ignite or explode, causing severe injury and property damage.
- Provide extensive exhaust and fresh air introduction to keep the air within the spray area
free from accumulation of flammable vapors.
- Do not spray in a confined area.
- Avoid all ignition sources such as static electric sparks, open flames, pilot lights, electrical
appliances, and hot objects.
- Do not smoke in the spray area.
- Ensure floor area is well ventilated, flammable vapors are often heavier than air.
- The equipment and objects in and around the spray area must be properly grounded to
prevent static sparks.
- Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
- Use only conductive or high-pressure fluid hoses.
- Always flush unit into a separate metal container, at low pump pressure, with spray tip
removed.
- Follow the material and solvent manufacturers warnings and instructions. Know the
contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets
(MSDS) and container labels provided with the paints and solvents.
- Use extreme caution when using materials with a flashpoint below 21°C. (Flashpoint is the
temperature that a fluid can produce enough vapors to ignite).
- Use lowest possible pressure to flush equipment.
- Do not spray onto pump assembly.
EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS
Will cause property damage or severe injury.
- Do not use materials containing bleach or chlorine.
- Do not use halogenated hydrocarbon solvents such as bleach, mildewcide, methylene
chloride, and trichloroethane. They are not compatible with aluminum.
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OPERATION MANUAL
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ASSEMBLY
DO NOT PLUG IN THE SPRAYER UNTIL THE SETUP IS COMPLETE
Tools Required for Assembly:
- Two adjustable wrenches
- 3/16” allen wrench
INSTRUCTIONS
1. Thread the high-pressure hose to the spray hose port on the machine. Tighten this with an
adjustable wrench.
2. Thread the other end of the hose to the spray gun. Hold the gun with one adjustable wrench
and tighten the hose nut with the other.
The spray tip should NOT be attached until after the sprayer and spray hose have been purged
and primed.
3. Thread the suction tube onto the inlet valve and tighten firmly by hand. Be sure that the
threads are straight so that the fitting turns freely.
4. Press the return tube onto the return tube fitting. Squeeze the clip over the return tube
fitting to secure the return tube.
5. Verify that the seal is present inside of the suction tube. Thread the inlet filter into the end
of the suction tube.
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