TMG TMG-GAC40 Manuel utilisateur

40Gallon Two-Stage Air Compressor

Models:TMG-GAC40

Please read the product manual completely before assembly

Check against the parts list to make sure all parts are received

Wear proper safety goggles or other protective gears while in assembly

Missing parts or questions on assembly?

Please call: 1-877-761-2819 or email: cs@tmgindustrial.com

Do not return the product to dealer, they are not equipped to handle your requests

PRODUCT MANUAL

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V2021.05.12



CO Poisoning: Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon

monoxide poisoning and possible death if inhaled. ONLY run air compressor OUTDOORS and at least 20 feet

from the home, away from windows, vents and air intakes, to allow proper ventilation. If you start to feel sick,

dizzy, or weak while using the air compressor, shut off the engine and get to fresh air RIGHT AWAY.



Injection Injury: High-pressure air stream can pierce skin and underlying tissues, leading to serious injury

and possible amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.



Flying Debris: High-pressure air stream can cause flying debris and possible surface damage.



Electric shock: Operating equipment in wet conditions or near water can cause electric shock.



Not For Breathing Air: compressors are NOT designed, intended, or approved for supplying breathing air. No

compressed air should be used for breathing unless air is treated in accordance with applicablestandards.



Fire/Explosion: Sparks from air powered tool heads or attachments can ignite fuel or other flammable liquids

or vapors in the vicinity. Exceeding the maximum pressure for air tools or attachments could cause them to

explode.



Burns: Compressor pump, engine and discharge tubing are hot surfaces that can cause

burn injuries. Detailed safety information about these hazards appears throughout this manual.

WARNING: SPECIAL HAZARDS

Gasoline Stationary Air Compressor

(For Outdoor Use only)

This belt-driven compressor has a 2-stage 2-cylinder pump, an engine with cast iron cylinders

for long life, and a compact design rated for 175 maximum PSI. Its continuous-duty rating

ensures long-lasting performance, and its cast iron pump head ensures superior heat

dissipation. Lift eyes are provided for lifting or tying down.

Read and understand this Owner’s Manual completely before using and keep this manual for

review. Failure to properly set up, operate, and maintain this compressor in accordance to this

manual could result in injury or death to operator or bystanders.

Equipment Protection Quick Facts

Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See “Initial Set-

Up” section for where to report missing or damaged parts.

Add Engine Oil: Engine is shipped without oil. See engine manual for instructions on

capacity and viscosity recommendations.

Check Pump Oil: Pump is shipped with oil. Check the pump oil level before starting. See

“Preparing for Operation”

section of this Owner’s Manual for capacity and viscosity.

Use Mechanical Lifting Equipment: Compressor is shipped on a pallet and is too heavy to

handle manually. Use proper lifting equipment for unloading and moving to installation site.

Lifting eyes are provided.

Run Pump Unloaded for Break-in Period: Before initial use, open ball valve and run

compressor for 20 minutes to break in pump parts.

Follow Maintenance Schedule: Engine, pump, air filter, and tank require periodic inspection

and servicing to keep compressor functioning efficiently. See “Maintenance Schedule

Summary” for frequency of servicing.

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EQUIPMENT PROTECTION QUICK FACTS...............................................................................2

TABLE OF CONTENTS................................................................................................................3

ABOUT YOUR AIR COMPRESSOR.............................................................................................5

SPECIFICATIONS.........................................................................................................................6

COMPONENT IDENTIFICATION..................................................................................................7

SAFETY.........................................................................................................................................8

Hazard Signal Word Definitions........................................................................................................8

SAFETY LABELING......................................................................................................................9

Safety Decal Locations.....................................................................................................................9

Safety Decals..............................................................................................................................................10

INITIAL SET-UP...........................................................................................................................11

Step 1. Inspect & Unpack....................................................................................................................11

Step 2. Select Suitable Location.........................................................................................................11

Outdoor Use Only...........................................................................................................................11

Step 3. Mounting..................................................................................................................................12

Mounting on Service Vehicle..........................................................................................................12

Installing Discharge Piping..............................................................................................................12

Step 4. Electrical Starting: Battery Procedure..................................................................................12

Battery Connection.........................................................................................................................12

Battery Disconnection.....................................................................................................................13

Install Spark Arrestor(if Required)...................................................................................................13

OPERATION................................................................................................................................14

Follow Safety Rules for Operation.....................................................................................................14

Preparing for Operation.......................................................................................................................14

Check/Add Oil to the Engine and Pump..........................................................................................14

Check and Fill Gasoline Tank.........................................................................................................15

Inspect Fuel System/Check for Leaks.............................................................................................15

Start-Up Procedures............................................................................................................................15

Air Hose and Tool Use.........................................................................................................................16

Attaching Air Hose and Tools.........................................................................................................16

Using Compressor for Spraying.........................................................................................................17

Moisture in Compressed Air............................................................................................................17

Shutdown Procedures.........................................................................................................................17

STORAGE....................................................................................................................................18

Between-Use Storage..........................................................................................................................18

Table of Contents

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Drain air receiver tank.....................................................................................................................18

Choose a storage location..............................................................................................................18

Long term storage preparation...........................................................................................................18

MAINTENANCE & REPAIR.........................................................................................................19

MAINTENANCE SCHEDULE SUMMARY...................................................................................19

DETAILED INSTRUCTIONS – MAINTENANCE & REPAIR.......................................................19

Inspect Safety/Relief Valve.............................................................................................................19

Inspect Air Filter..............................................................................................................................19

Inspect Compressor for Air Leaks...................................................................................................19

Engine Maintenance.......................................................................................................................20

Change Pump Oil............................................................................................................................20

Drain Receiver Tank and Inspect Tank...........................................................................................20

Check Drive Belt for Tension and Alignment...................................................................20

Inspect & Clean Spark Arrestor (if Equipped)..........................................................................21

Keep Compressor Clean.................................................................................................................21

TROUBLESHOOTING.................................................................................................................22

PARTS EXPLOSION....................................................................................................................23

PARTS LIST.................................................................................................................................24

PUMP EXPLOSION.....................................................................................................................25

PUMP PARTS LIST.....................................................................................................................26

PNEUMATIC SCHEMATIC..........................................................................................................27

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Thank you for purchasing a air compressor! It

is designed for long life, dependability, and

top performance.

Intended Use. It provides compressed air

primarily used for operating air tools and

pressurizing other non- tool objects such as

tires.Special precautions are necessary when

used for cleaning. It is not to be used to

supply breathing air.

Note: Do not use for other purposes, as

unforeseen hazards or equipment

damage may result.

Power Source. The air compressor is

Supplies Required. Normal operation will

require you to supply:



Compressor pump oil



Gasoline



Engine oil



Personal Protection Equipment

See “Specifications”section of this

manual for more detail.

Site Location. Intended for outdoor use only.

Personal Protection. Wear safety apparel

during operation, including safety glasses

with side and top protection. Ear protection

is also recommended if working near any

operating engine.

Adult control only. Only trained adults

should set up and operate the air

compressor. Do not let children operate.

Under The Influence. Never operate, or let

anyone else operate, the air compressor while

fatigued or under the influence of alcohol,

drugs, or medication.

Keep this manual for reference and review.

ATTENTION: Rental Companies

and Private Owners who loan this

equipment to others!

All persons to whom you rent/loan this air

compressor must have access to and read this

manual. Keep this owner’s manual with the air

compressor at all times and advise all persons

who will operate the machine to read it. You must

also provide personal instruction on how to safely

set-up and operate the air compressor and remain

available to answer any questions a

renter/borrower might have.

About Your Air Compressor

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Specifications

MODEL

Model #

TMG-GAC40

FLOW OUTPUT

Max. Pressure Rating

175 PSI

Volume Rating

@ 90 PSI

24.4 CFM

Receiver Capacity

40 gal.

ENGINE

Engine

LONCIN G300EA

Engine Displacement

(cc)

302 cc

DIMENSIONS / COMPONENTS

Length

41”

Width

18”

Height

40”

Weight

420 lbs.

Mounting Hole

Diameter

0.5”

Suggested Mounting

Bolt Diameter

7/16”

SUPPLIES REQUIRED (not included)

Engine Oil

Refer to engine owner’s manual

Pump Oil

(shipped with oil, but

refills required)

SAE 30 non-detergent pump oil

Pump Oil Capacity

38 oz.

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Component Identification

1. Engine Controls: Location of choke, engine

speed and fuel valve.

2. Engine: NOT shipped with oil. Refer to engine

Owner’s Manual for proper oil and

capacity.

3. Engine On/Off/Start Switch: Turn switch to

“ON” when using recoil to start engine. Turn

switch to “START” when using electric start.

CAUTION: Unit is not equipped with high

temperature “auto shutoff”.Do NOT allow to

overheat.

4. Lifting Eyes: May also be used as tie

down locations.

5. Ball Valve: 1/2” NPT air supply outlet.

Compressed air supply point. A pressure

regulator and/or quick connect fittings can

attach here.

6. Pressure Gauge: Liquid filled gauge.

Shows pressure in receiver tank.

7. Air Receiver / Storage Tank: 40 gallon

tank.

8. Discharge Tube: Carries compressed air from

pump to safety/check valve, and then to the

storage tank. It becomes very hot during use

and can cause severe burns. Never touch.

9. Tank Drain Valve: Used to remove moisture

from air after compressor is shut off and air

emptied from tank. Drain moisture daily after

each use.

10. ASME Safety/Check Valve: Automatically

releases air if tank exceeds preset pressure max.

of 180 PSI. A check valve is a pressure release

port. Pull valve pin to relieve pressure from

receiver tank.

11. Unloader: Vents discharge air to

atmosphere in start/stop operation.

12. Air Compressor Pump: Shipped with oil.

13. Belt Guard: Covers belt, engine pulley and

flywheel. NEVER operate compressor without

belt guard in place.

14. Compressor Air Filter: Keep clean and particle

free. See “Pump Explosion and Pump Parts

List” for replacement part number.

15. Magnetic Oil Drain Plug: Removals allows for

drainage of oil from pump. Attracts metal

particles that could damage pump.

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Safety

Hazard Signal Word Definitions

This is the safety alert symbol. It is used to alert you to

potential personal injury hazards. Obey all safety messages

that follow this symbol to avoid possible injury or death.

DANGER (red) indicates a hazardous situation, which if

not avoided, will result in death or serious injury.

WARNING (orange) indicates a hazardous situation, which

if not avoided, could result in death or serious injury.

CAUTION (yellow), used with the safety alert symbol,

indicates a hazardous situation, which if not avoided, could

result in minor or moderate injury.

CAUTION (yellow), without the safety alert symbol, is

used to address practices not related to personal injury.

NOTICE is used to address practices not related to personal injury.

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DANGER

WARNING

CAUTION

NOTICE

ALWAYS make sure safety labels are in place and in good condition.

WARNING:

Safety Labeling

Safety Decal Locations

On-Product Warning

Labels

Location

Description

Air Compressor Instructions

Poisonous Gas

Burn Hazard, Hot Muffler

Fuel Fire Explosion Hazard

Engine Electric Start – Battery Hazard

Air Compressor Safety

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Safety Decals

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