TLV TrapMan TM5N Manuel utilisateur

172-65592MA-07 (TM5N/TM5N-EX TrapMan Type P) 12 May 2022

Steam Trap Management System

Diagnostic Unit: TM5N/TM5N-EX

(Type P)

Important: In order for the unit to perform highly accurate diagnosis, periodic maintenance

(function check) is necessary. A warning will be displayed on screen when

periodic maintenance is due (when the preassigned date for maintenance is

reached. ex: after 2 years). Please contact TLV at this time to request

maintenance.

If maintenance is not carried out, the unit will be automatically locked.

For details see 1.1 Periodic Required Maintenance.

172-65592MA-07 (TM5N/TM5N-EX TrapMan Type P) 12 May 2022

Contents

Introduction......................................................................................................................................... 3

1. Read Carefully Before Use............................................................................................................. 4

1.1 Periodic Required Maintenance...............................................................................................................4

1.2 For Users of the TM5/TM5-EX and TrapManager (Ver. 3.3.x or earlier)..................................................5

1.3 Safety Considerations..............................................................................................................................6

1.4 Safety Precautions...................................................................................................................................7

1.5 Precautions for Use and Storage...........................................................................................................10

1.6 Steam Traps that cannot be Evaluated..................................................................................................11

2. Functions and Features................................................................................................................ 12

3. Measurement Principles............................................................................................................... 13

3.1 Principles of Steam Leakage Judgement ..............................................................................................13

3.2 Principles of Condensate Backup Judgement .......................................................................................14

3.3 Measurement Position ...........................................................................................................................15

4. Part Names................................................................................................................................... 18

4.1 TM Unit...................................................................................................................................................18

4.2 Probe and Leather Case........................................................................................................................18

4.3 Function Keys ........................................................................................................................................19

5. Preparing for Inspection ............................................................................................................... 20

5.1 Preparing for Inspection.........................................................................................................................20

5.2 Charging the Main Battery for the TM....................................................................................................20

5.3 Connecting the Probe ............................................................................................................................21

5.4 Turning the TM Power ON .....................................................................................................................22

5.5 Turning the TM Power OFF....................................................................................................................22

5.6 Data Communications with the PC ........................................................................................................23

6. Inspection Procedure.................................................................................................................... 24

6.1 Recalling the Control Number................................................................................................................25

6.2 Entering the Control Number .................................................................................................................25

6.3 Using the Probe.....................................................................................................................................27

6.4 Messages Displayed During Measurement ...........................................................................................28

6.5 Entering the Pressure ............................................................................................................................28

6.6 Condensate Load Factor .......................................................................................................................30

6.7 Entering the Temperature Setting..........................................................................................................31

6.8 Judgement.............................................................................................................................................31

7. Judgement.................................................................................................................................... 32

7.1 Recalling Judgements............................................................................................................................32

7.2 Modifying Judgements...........................................................................................................................32

7.3 Re-judgement ........................................................................................................................................33

7.4 Automatic Judgement Items ..................................................................................................................34

7.5 Manual Judgement Items.......................................................................................................................35

8. Using the Function Keys............................................................................................................... 36

8.1 Using the Function Keys........................................................................................................................36

8.2 Tabulating Inspection Results................................................................................................................36

8.3 Searching for Failed Traps.....................................................................................................................37

172-65592MA-07 (TM5N/TM5N-EX TrapMan Type P) 12 May 2022

8.4 Changing Settings..................................................................................................................................37

8.5 Automatic Initialization of Settings .........................................................................................................39

8.6 Clearing (Deleting) Inspection Data.......................................................................................................39

9. Information Mode.......................................................................................................................... 40

9.1 Displaying INFOrmation Mode...............................................................................................................40

9.2 INFOrmation Items.................................................................................................................................40

9.3 Entering Text..........................................................................................................................................55

10. For Added Convenience............................................................................................................. 56

10.1 Model Memory Function.......................................................................................................................56

10.2 Model Search Function........................................................................................................................57

10.3 Auto Power OFF Function....................................................................................................................57

11. Using Accessories...................................................................................................................... 58

11.1 Using the Earphone (TM5N (standard type) only)................................................................................58

11.2 Using the Holster .................................................................................................................................58

11.3 Replacing the Main Battery..................................................................................................................59

12. Troubleshooting.......................................................................................................................... 60

12.1 Error Messages....................................................................................................................................60

12.2 Troubleshooting ...................................................................................................................................62

13. Specifications ............................................................................................................................. 65

14. Calibration................................................................................................................................... 66

15. TLV EXPRESS LIMITED WARRANTY...................................................................................... 67

16. Service........................................................................................................................................ 69

172-65592MA-07 (TM5N/TM5N-EX TrapMan Type P) 12 May 2022

Introduction

Thank you for adopting the TLV TrapMan steam trap management system.

This product has been thoroughly inspected before being shipped from the factory. When

the unit is delivered, before doing anything else, please check the specifications and

external appearance to make sure that all components have been received and there is no

obvious shipping damage. Also be sure to read this manual carefully before use and follow

the instructions to be sure of using the unit properly. This manual should also be consulted

during maintenance and troubleshooting.

Hereinafter, the TM5N and TM5N-EX will be referred to as “TM”.

172-65592MA-07 (TM5N/TM5N-EX TrapMan Type P) 12 May 2022

1. Read Carefully Before Use

1.1 Periodic Required Maintenance

In order for TMto perform highly accurate diagnosis, a periodic function check is necessary.

TM will use the following graded alert system to remind users of the upcoming scheduled

maintenance.When one of the following alerts is displayed on screen, as soon as possible,

bring the unit to the nearest TLV representative, or contact TLV for further information.

1. The TM begins counting when you turn on the power for the

first time (or after completion of maintenance), and when the

2 years until the required maintenance plus a 3 month grace

period have passed, the unit will be locked.

Starting 3 months before the next scheduled maintenance, a message showing the

number of days left until required maintenance, will be displayed every time the unit is

turned on.

Press

ENT

to continue with normal operation.

2. If the scheduled date for maintenance has passed and

maintenance still has not been carried out, for a further 3

months a message will be displayed showing the number of

days that maintenance is overdue and the number of days

until the TM unit becomes locked.

Press

ENT

to continue with normal operation.

3. If maintenance is not carried out before the lock date (2 years

and 3 months from first power-on), a message will be

displayed stating that the unit is currently locked.

When the unit is locked you will only be able to:

Turn the power ON/OFF,

Turn the light on or off,

Transfer data to and from the TrapManager software.

All other functions will be unavailable.

DAYS UNTIL REQ.

MAINTENANCE: XXX

MAINTOVERDU:YYY

DAYS TO LOCK: ZZZ

MAINTOVERDU:YYY

UNIT LOCKED

172-65592MA-07 (TM5N/TM5N-EX TrapMan Type P) 12 May 2022

1.2 For Users of the TM5/TM5-EX and TrapManager (Ver. 3.3.x or earlier)

1. Combination of the TM Diagnostic Unit with TrapManager Management Software

The TM5N/TM5N-EX cannot communicate with TrapManager version 3.3.x or earlier,

and instead requires TrapManager version 3.4.x or later.

Thus, in order to use the TM5N/TM5N-EX please upgrade your TrapManager software

to version 3.4.x or later.

After upgrading to TrapManager version 3.4.x or later, you will still be able to continue

using any TM5/TM5-EX diagnostic units that you have, together with the newer

software.

TrapManager Version*/TM Unit Compatibility Table

TM5N/TM5N-EX

TM5/TM5-EX

TrapManager

Ver. 3.4.x or later



TrapManager

Ver. 3.3.x or earlier





* Refer to the TrapManager CD-ROM label, or “About TrapManager” in the Help menu to

find out

which version you have.

2. Upgrading the TrapManager Management Software

Your current TrapManager can be automatically upgraded by newly installing

TrapManager version 3.4.x or later.

For TrapManager installation instructions, consult the “Installing TrapManager”section

of the Quick Start Guide included in PDF format on the CD-ROM. When upgrading,

please keep the following points in mind.

1) If an earlier version of TrapManager is already installed, it will be

automatically uninstalled when the new version is installed.

2) To prevent your current database from being overwritten during the install, it

will be automatically transferred to the following folder.

Windows Vista, Windows 7, Windows 8 & 8.1 and Windows 10:

C:/ProgramData/TLV/TrapManager/DatabaseOld/

Windows XP and Windows 2000:

C:/DocumentsandSettings/All

Users/ApplicationData/TLV/TrapManager/DatabaseOld/

3. Inspection Database Compatibility

Databases created with TrapManager version 3.3.x. or earlier can be used with

TrapManager version 3.4.x or later.

However, be aware that the database may be automatically updated to the newer

database format used with TrapManager version 3.4.x or later, and will no longer be

usable with TrapManager version 3.3.x or earlier.

If multiple copies of TrapManager are in use, it is recommended to update them all to

the latest version.

Please refer to the latest version of the TrapManager Quick Start Guide for further

details.

172-65592MA-07 (TM5N/TM5N-EX TrapMan Type P) 12 May 2022

1.3 Safety Considerations

Read this section carefully and follow the instructions to ensure proper use of the unit.

The precautions listed in this manual are designed to ensure safety and prevent personal

injury to yourself andothers as well as equipment damage. For situations that mayoccur as

a result of erroneous handling, three different types of cautionary items are used to indicate

the degree of urgency and the scale of potential danger and damage: DANGER,

WARNING and CAUTION. All three types of cautionary items are important for safety; be

sure to observe all of them.

Symbols

Indicates a DANGER, WARNING or CAUTION item.

DANGER

Indicates an urgent situation which poses a threat of death or

serious injury

WARNING

Indicates that there is a potential threat of death or serious injury

CAUTION

Indicates that there is a possibility of injury or equipment/product

damage

172-65592MA-07 (TM5N/TM5N-EX TrapMan Type P) 12 May 2022

1.4 Safety Precautions

1.4.1 Charging Precautions

WARNING

1. Do NOT charge with other than specific incoming voltage (Ui: 4.5 V) and current (li:

300 mA).

Charging with other than specific incoming voltage (Ui: 4.5 V) and current

(li: 300 mA) may result in fire, damage to the unit or electrical shock.

2. Use only a standard commercial power source.

Do NOT use this charger with other than a standard commercial power source. This

may result in fire or unit failure.

3. Do NOT operate with wet hands.

Do not connect or remove the charger with wet hands. This may result in electric

shock.

4. Do NOT use the charger in explosion hazard areas.

The charger is not intrinsically safe. Do NOT use in explosion hazard areas.

5. Be careful when handling the charger cord.

Do NOT damage it by bending it, binding it or pulling it excessively. Also do NOT

place objects on top of the cord or allow it to contact hot objects, as this may result in

fire or electrical shock.

6. Handling the charger.

When removing the charger from the electrical outlet, grasp the body of the AC

adapter. Do NOT pull on the cord, as this may damage the cord and result in fire or

electric shock.

7. Do NOT leave the charger (AC adapter) plugged in after charging is complete.

Once main charging is complete and the charger has switched to trickle charging,

make sure to unplug the AC adapter, as failure to do so may result in heat

generation or fire.

8. Do NOT use the charger with other devices

This charger is designed for use only with the TM. Use with other than its intended

device may result in heat generation or fire.

172-65592MA-07 (TM5N/TM5N-EX TrapMan Type P) 12 May 2022

1.4.2 Battery precautions

WARNING

1. Do NOT attempt to dismantle the battery.

Do NOT attempt to disassemble the battery under any circumstances. Battery fluid

leakage may cause injury to the skin or damage to clothing.

2. Use only eneloop AAA batteries.

For the TM5N-EX (intrinsically safe), use only SANYO HR-4UTGB or Panasonic

BK-4MCC (eneloop AAA) batteries.

Do NOT use any other batteries than those specified, as this may result in fire or

injury.

3. Do NOT dispose of batteries by burning.

Whether batteries are new or used, do NOT dispose of them by tossing them into a

fire, as they may EXPLODE causing injury.

4. Do NOT attempt to remove/replace batteries in explosion hazard areas.

Including TM5N-EX (intrinsically safe), remove/replace batteries somewhere other

than explosion hazard areas. Failure to observe this warning may result in explosion,

fire or injury.

5. At time of replacement, exchange all batteries for new.

Mixture of new and old batteries may lead to improper operation of the unit.

1.4.3 Precautions for site inspections

WARNING

1. When operating the unit, make sure you are stationary and in a safe location out of

traffic and clear of operating equipment.

Do NOT operate the unit while you are walking around.

2. Take measures to prevent getting caught in rotating machinery.

When passing by or working near rotating machinery, take measures to prevent the

strap, earphone cord, clothing etc. from getting caught in the machinery. This may

result in accident or injury and damage to the unit or equipment.

3. Take measures to prevent burns during use.

Wear insulated gloves and protective clothing or take other measures to make sure

you will not be burned even if you happen to touch one of the hot pipes.

4. Make sure to lower the volume of the earphone before use.

Using the earphone in places where there is loud noise or vibrations may result in

hearing loss (earphones not available for TM5N-EX).

172-65592MA-07 (TM5N/TM5N-EX TrapMan Type P) 12 May 2022

1.4.4 Other precautions

The main battery of TM may be replaced by the customer. Since the main battery is

recyclable, dispose of it in an environmentally friendly manner and according to

local regulations.

For the backup battery, return unit to TLV for replacement.

Including TM5N-EX (intrinsically safe), remove/replace batteries somewhere other

than explosion hazard areas.

WARNING

1. Do NOT attempt to disassemble or modify the unit.

Do NOT attempt to disassemble or modify the body, probe, coiled cord, etc. This may

result in fire or unit failure.

2. Make sure no foreign matter gets inside the unit.

In areas with a great deal of metal powder or other fine foreign matter, take measures

to prevent this foreign matter from getting inside the unit. This may result in fire or unit

failure.

3. Do NOT transfer data between the TM and PC in an explosion hazard area.

Do NOT transfer data between the TM and PC in an explosion hazard area. This may

result in explosion or fire.

4. Do NOT remove the leather case (case name: TM5N-LC-EX) while in a hazardous

location.

The TM5N-EX (intrinsically safe) is approved for use in hazardous locations only while

inserted in its case.

5. Do not wipe/rub the surfaces of this product with a dry cloth etc. There is the danger of

electrostatically charging the unit, which may result in fire or explosions, especially in

explosion hazard areas.

The maximum measured capacitance from the probe receptacle to ground is 14.3pF.

The user shall determine suitability in the specific application.

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