Titgemeyer RL75-2 Manuel utilisateur
RL75-2 Riveting tool
Operating manual
Rivet tools / tools for blind rivets
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RL75-2 / Manual
Titgemeyer / 10344EN1121 / 1
English
1. Operating Instructions 5
2. General description 5
3. Occupational health and safety 5
4. Safety measures 5
5. Special safety advice 6
6. Basic tool equipment 7
7. Commissioning 7
8. Tool Operation 8
9. Proper Use 11
10. Requirements for compressed air modication 12
11. Assembly head 13
12. Riveting Tool Storage 14
Content
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RL75-2 / Manual
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13. Transport Instructions 14
14. Requirements for Operators 14
15. Tool Modications 14
16. Inspection Plan 15
17. Inspection and Maintenance 16
18. Troubleshooting 19
19. Technical parameters 19
20. Disposal of the Riveting Tool 20
21. Warranty 20
22. Package Contents 20
23. List of Safety Pictograms 21
24. EC Declaration of conformity 22
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RL75-2 / Manual
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1. Operating instructions
Read the operating instructions carefully
prior to use. Improper use may cause
the tool to work incorrectly. All infor-
mation and instructions apply to the
specied tool and may only be used for
the purpose of operating this tool.
All persons that adjust, operate or ser-
vice the tool have to become familiari-
zed with the operating instructions and
have to follow them. In special cases
training can be offered and organized
by the seller.
The professional and safety measures
must be followed in order to ensure that
the tool works properly.
2. General description
The riveting tool RL75-2 works with the
high-speed hydro pneumatic principle.
The tool is designed for precise setting
of two-piece lockbolt pin and collar
combination, as well as structural blind
rivets.
The operating instructions must be read
by every person using this tool. Pay
attention to the safety regulations.
3. Occupational health and safety
The following instructions and directives
apply to the riveting tool described in
these operating instructions and to all
user groups.
In addition to the general instructions
in this chapter that concerns the entire
document and all procedures of using
the riveting system, some parts of this
document may contain additional safety
instructions which then specically relate
to the described matter.
4. Safety measures
Basic safety measures to avoid damages
and injuries.
Improper use of the tool may lead to
an injury or damage of property. To
avoid damages, always adhere to the
corresponding safety instructions of the
safety measure. Only qualied staff is
authorized to perform maintenance and
repairs of the tool.
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5. Special safety advice
The riveting tool is exclusively designed
for setting Lockbolts and structural blind
rivets. The Customer bears individual re-
sponsibility for each and every change
of the riveting tool!
ATTENTION!
— Use the tool only after reading and un-
derstanding the operating instructions.
— Do not operate with the tool if you
are ill, under the inuence of drugs or
alcohol.
— Do not use the tool when it is incom-
plete and when it has visible mecha-
nical defects.
— Never aim the riveting tool at people
and do not rivet without material.
— Use the riveting tool only at working
temperature ranging from 5°C to 45°C.
— Never get over the maximum limit of
input air pressure of 7 bar
— In case the provided air pressure
exceeds the max of 7 bars, use appro-
priate equipment to reduce it.
— Use only ttings and hoses for an
approved operating pressure of 10
bar in pneumatics.
— Before adjusting or replacing compo-
nents, disconnect the tool from the
compressed air supply
— For processing rivets, use the recom-
mended pulling head for lockbolts or
jaw case and nosepiece for structural
blind rivets accordingly.
— Always use personal protective clothing.
— Tool not in current use must not be con-
nected to the compressed air supply
— Use the tool only for riveting
— Do not use the tool without assem-
bled rubber cover (5).
— The riveting tool must not be carried
or lifted by the air hose
ATTENTION!
Make sure that the riveting tool is
always equipped with the rubber cover
(5) for catching the rivet mandrels, other-
wise there is a high risk of injury.
NOTE
The Manufacturer bears no liability for
damages incurred due to incorrect repair
or due to using spare parts from other
sources.
The warranty is deemed invalid in case
of any repairs have been performed on
the riveting tool, leading to the damage
of the riveting tool or the seals.
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6. Basic tool equipment
Overview of RL75-2 basic tool
equipment
1. Air connection
2. Balancer suspension attachment
3. Screw for oil rell
4. Trigger
5. Rubber cover
6. Adapter
7. Commissioning
Check the riveting tool visually before
commencing any work
— For visible damages
— For oil leaks
Select the correct pulling head unit for
the used lockbolt or the recommended
conversion kit and nosepiece when pro-
cessing structural blind rivets.
Check that assemblies are installed cor-
rectly and tightened rmly.
After connecting to the air supply check
for exhausting air
Test of the tool function without rivets
prior processing –20 times
(Tool operation)
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8. Tool operation
— Check the tool operation after ins-
pection or before rst use
(commissioning)
— Always make sure that you are using
a recommended pulling head for the
used rivet. Note that pulling heads
might provide specic adaptions and
sizes. To choose the correct adapter
to t this tool, refer to the table in
chapter 11: “Pulling heads”
— Connect the tool to the air supply (6
– 7 bar)
— To avoid damage to the tool, caused
by exceeded air pressure, the integra-
ted safety valve will switch to release
air. In this case, adjust the air pressure
to the correct value.
— Check for correct assembly and t of
the quick connectors – no air dischar-
ge is audible
— Press the riveting trigger – the rive-
ting tool performs the pulling move-
ment (gripping, pulling, ripping and
releasing of the mandrel)
— After riveting, release the trigger.
The riveting unit automatically
returns to the starting position
Connecting the tool
with the air supply
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Procedure for processing lockbolts
1. Choose the correct lockbolt and collar
according to your application.
2. Make sure the tool and the installed
pulling head is suiting the setting
requirements for the chosen lockbolt
system.
3. Insert the lockbolt into the premanu-
factured holes, in the components that
will be fastened and slide the collar
on the bolt from the other side. (1)
4. Slide the riveting head on the lockbolt
until the head pushes the collar tightly
to the backside of the component. (2)
Make sure that the head of the lock-
bolt is still touching the component
from the other side.
5. Press the trigger and keep it pushed
until the end of the process.
— The jaws grab the mandrel and pull
the lockbolt. (3)
— The nosecap moves towards the
component, builds up the clamping
force, deforms the collar and rips the
mandrel at the end of the process. (4)
6. Release the trigger and make sure
that the ripped mandrel is ejected out
of the tool
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Procedure for using blind rivet
1. Make sure that the stroke and force
of the tool is sufcient for the chosen
structural blind rivet
2. Choose the recommended nose piece
for the chosen rivet
3. Push the mandrel of the blind rivet
in the nosepiece until it touches the
rivet head. Then push the rivet into
the premanufactured holes of the
components (1)
4. Press the trigger and hold it down
— The mandrel will be pulled and
deforms the rivet according to its
build (2)
—
The rivet is assembled as soon as
the mandrel is ripped by the conti-
nuing pulling force of the tool (3)
5. Release the trigger and make sure
that the ripped mandrel is ejected out
of the tool.
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