Titgemeyer RIVETEC RL 75 Manuel utilisateur

Riveting Tool

RL 75

Operating Manual

Table of contents

Guiding instructions........................................................... 4

Cautions, instructions and procedural

sections in the operating instructions ................................... 5

Markings on the riveting tool ................................................ 6

Safety instructions ............................................................. 7

Basic requirements while dealing with

the riveting tool .................................................................... 8

Noise and vibration levels of the RL 75................................ 10

Description of the riveting tool ......................................... 10

Necessary tools.................................................................. 12

Storing the riveting tool/ tension heads........................... 13

Preparing the riveting tool................................................. 14

Select tension head .............................................................. 16

Assemble tension head ........................................................ 17

Operating the riveting tool................................................. 21

Set locking ring bolt .............................................................. 21

Setting the blind rivet ............................................................ 22

Maintaining the riveting tool.............................................. 23

Bleeding the hydraulic section.............................................. 23

Refilling hydraulic oil............................................................. 24

Table for torque values ......................................................... 26

Riveting tools/ Tension heads service and cleaning....... 27

Maintenance intervals ........................................................ 28

Trouble shooting................................................................. 29

Disposal of the riveting tool.............................................. 31

Technical data..................................................................... 31

Declaration of conformity .................................................. 35

Guarantee , Package Contents .......................................... 33

Guiding instructions

The legislator prescribes that the user must be well trained for using com-

pressor-driven riveting tools. On request, this training could be done by

dealer or directly by RIVETEC s.r.o.

This riveting tool is as per the latest technological standards. For the

device to function properly, it is necessary to operate it in an expertly

manner, with adherence to safety requirements.

Before using the riveting tool for the first time, read the guiding instruc-

tions carefully.

All the procedures necessary for the operation have been described in

these guiding instructions. You may carry out only those procedures,

which have been described here.

In case of obstructions, you may repair only those obstructions, which

have been marked with an O(Operator).

All the illustrations and position-codes in the individual diagrams take

reference from the list of parts in the last pages.

For sizes of screws and threads, you will find a table containing the torque

values in the chapter “Maintaining the riveting tool”.

Instruction

Technological level

Reading the guiding instructions

Procedures

Obstructions

Illustrations and position-codes

Table for torque values

Guiding instructions

Cautions, instructions and procedural sections in the

operating manual

Please follow the instructions and safety informations.

In this operating manual, some sections have been further illustrated

through diagrams.

Please acquaint yourself well with these diagrams and their meanings:

Caution Hazard of injury! This marking indicates a potential hazard.

Attention Material damage! This marking points at a procedure, which

may cause damage to the riveting tool or the work-piece.

Note This marking indicates useful information

• This point (•) marks every paragraph, which requires you to act by

yourself.

Attention Environmental hazard! This marking indicates a potential

environmental hazard.

Environmental

hazard

Guiding instructions

Markings on the riveting tool

This pictogram indicates that you must read the operating manual before

using the riveting tool.

A Marking of the type

B Serial number

C CE-marking

D Instruction for reading the operating manual

F Name of the manufacturer and the value of the maximum operating

pressure

G Supplier RIVETEC

Safety instructions

The riveting tool is solely designed for setting locking ring bolts and blind

rivets. The riveting tool RL 75 is designed for the processing of locking

ring bolts with a nominal shaft diameter of 5.0 to 6.5 mm made of alumini-

um, steel and stainless steel and for blind rivets with a rivet shaft diameter

of 5.0 to 6.5 mm made of aluminium, steel and stainless steel.

This riveting tool must be used only as a hand-held device!

The client is fully responsible for any modifications to the riveting tool!

Never throw away or drop the riveting tool!

Please take care that only clean and dry compressed air is let into the

riveting tool. Moisture and dirt can damage the riveting tool. Use only such

compressed air, which falls into class 2 of air quality as per ISO 8573-1.

Caution Hazard of injury because of explosion! Never use the riveting

tool in an atmosphere prone to explosions. Ensure that the

workplace is well lit and clean.

Hazard of injury due to the openly moving compressed air

hose. Connect and lay the compressed air hose properly.

Hazard of injury due to tripping over! Lay the compressed air

hose in such a way that nobody should trip over it.

Attention Material damage! The maximum operating pressure is 7 bar.

For increasing the durability of the riveting tool, it is recommen-

ded to fit a compressed air-maintenance unit in the compressed

air hose.

Application as per the purpose

Improper use

Clean and dry compressed air

Safety instructions

Basic requirements while dealing with the riveting tool

Caution Do not operate the riveting tool when it is directly pointing at

any person.

Follow the prevalent guidelines for the prevention of accidents

in the respective country.

Use only those fittings and hoses, which have been approved

for the operating pressure.

Disconnect the compressed air supply from the riveting tool at

the time of installation or maintenance.

Wear personal safety gear (safety glasses and safety helmet).

Attention Pay attention to the details on the packaging of the blind rivets

or locking ring bolts.

Use the riveting tool only at operating temperatures above 5°C

and 45°C.

Always use the fitting tension head for every type of blind rivet,

locking ring respectively.

Do not throw away the riveting tool.

The operator may only carry out the maintenance and repair work descri-

bed in these operating instructions.

Maintenance and service work not described in these operating instruc-

tions may only be carried out by trained specialists following instruction by

RIVETEC on the basis of the service instructions which also exist. See the

address on page 34 for more information on service instructions and

training.

Maintenance and servicing

Service instructions

Note The manufacturer accepts no liability for damage resulting from

incorrect repairs or the use of spare parts from other sources.

At the time of leaving the workplace, do not leave the riveting tool with

pressure on.

A guarantee is void, if any repair work carried out on the riveting tool has

lead to any damage of the riveting tool.

The riveting tool RL 75 has been checked and manufactured according to

European guidelines. The declaration of conformity can be found on the

second last page.

Noise and vibration levels of the RL 75

The sound-emission level for workplaces is LPAI<70dB(A) as per

ISO 10843 and DIN EN 3744.

The effective value measured on acceleration with the handle, as per

ISO/FDIS 8662-11, is ahw<2,5m/s2.

Guarantee

Declaration of conformity

Noise level

Vibration level

Safety instructions

Description of the riveting tool

The riveting tool RL 75 works according to a pneumatic-hydraulic

prinziple.

It consists of the following operation-related components:

1Knurled nut fixes the tension head

2Nose cap covers jaw case body

3Hydraulic the pneumatic and the hydraulic

housing units are located in the hydraulic housing

4Hang-up eyelet for hanging up on a hook whenever stationary

6Collector collects the torn off mandrel, tension part res-

pectively

2346

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