Thomas&Betts Comfort Crimp ERG2002 Manuel utilisateur

Figure 1

1.1

*See Gaging

Table on

Page 2

IMPORTANT:

Read and understand all of the instructions and safety information in this

manual before operating or servicing this tool

COMFORT CRIMP®

ERG2002, ERG2004 and ERG2005

SHURE STAKE®TOOL

CALIBRATION VERIFICATION

TA01226 B Page 1 of 2

WARNING

HANDLES ARE NON-INSULATING.

DO NOT CRIMP ON HOT ENERGIZED WIRES.

1.0 INSTRUCTIONS FOR USE

To release the SHURE STAKE®

mechanism, push up on the

release bar until the ratchet teeth

are disengaged.

SHURE STAKE®Mechanism

Figure 2

1.2 Maintenance

1. Remove dust, moisture, and other contaminants

with a clean brush or a soft, lint-free cloth.

2. DO NOT use on objects that could damage the tool.

3. Make certain all pins, pivot points, and bearing

surfaces are protected with a THIN coat of any good

SAE No. 20 motor oil. DO NOT oil excessively.

4. Keep handles closed when not in use to prevent

objects from becoming lodged in the crimping dies.

5. Store tool in a cool, dry area.

SHURE STAKE®Mechanism Check

1. Squeeze handles until jaws are fully closed but

before SHURE STAKE®mechanism releases.

2. Apply a force gradually at 1-1/2” from end of handles

until SHURE STAKE®mechanism relases, see Figure

3. The force required to release the SHURE STAKE®

mechanism should be

20 lbs. min - 34 lbs. max. for

ERG2002, ERG 2004; 27 lbs. min. - 36 lbs. max. for

ERG2005.

1.3

1-1/2

WARNING

KEEP ALL BODY PARTS AWAY FROM

DIE NEST DURING GAGING OR

CRIMPING PROCEDURE.

In the event the SHURE STAKE®MECHANISM must be released, please see Figure 2.

WARRANTY: Thomas & Betts sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this product

for the user’s intended application. Thomas & Betts warrants that this product will be free from defects in materials and workmanship for the period stated

on the enclosed warranty card. Upon prompt notiﬁcation of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or

refund the purchase price. Proof of purchase is required. Misuse or unauthorized modiﬁcation of the product voids all warranties.

Limitations and Exclusions: THE ABOVE WARRANTY IS THE SOLE WARRANTY CONCERNING THIS PRODUCT, AND IS IN LIEU OF ALL OTHER

WARRANTIES EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A

PARTICULAR PURPOSE, WHICH ARE SPECIFICALLY DISCLAIMED. LIABILITY FOR BREACH OF THE ABOVE WARRANTY IS LIMITED TO COST OF

REPAIR OR REPLACEMENT OF THE PRODUCT, AND UNDER NO CIRCUMSTANCES WILL THOMAS & BETTS BE LIABLE FOR ANY INDIRECT, SPECIAL,

INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Thomas & Betts Corporation

Memphis, Tennessee

www.tnb.com

For parts, service, repair and

calibration, contact the Thomas & Betts

Tool Service Center at 1-800-284-TOOL (8665).

2.0 GAGING VERIFICATION

2.1

Tool must be free of cracks, sharp edges and

any other obvious imperfections that may affect

performance of the tool. Nest area must be free of

burrs, dents or scratches.

Visual Inspection 2.2

1. Wipe die nest before gaging.

2. Swing locator away from nest. (Gages are to be

inserted on this side.)

3. Close handles until SHURE STAKE®mechanism just

trips.

4. Using gage pins, insure that each nest meets the

gaging requirements as speciﬁed, see gaging

requirements table.

Gaging Procedure

NOTE: Calibration veriﬁcation procedure should be performed whenever damage or suspected damage

has occurred or as often as operation conditions warrant.

ERG 2002 GAGING REQUIREMENTS

NEST GAGING

MIN. - MAX.

Wire Size

AWG

A .062 - .067 #22 - #18

B .084 - .089 #16 - #14

C .110 - .115 #12 - #10

ERG 2004 GAGING REQUIREMENTS

NEST GAGING

MIN. - MAX.

Wire Size

AWG

A,B .062 - .067 #22 - #18

C .112 - .117 #12 - #10

ERG 2005 GAGING REQUIREMENTS

NEST GAGING

MIN. - MAX.

Wire Size

AWG

B .083 - .089 #16 - #14

C .118 - .124 #12 - #10

D,E .176 - .181 #8 - #6

TABLE 1 TABLE 2

TABLE 3

NOTICE: If tool fails any of the above tests, do not attempt repair or adjustment. Call nearest T&B tool service center to arrange for repair service. Any change,

modiﬁcation or alteration of the tool or use by the customer in a manner other than as speciﬁed by T&B shall void all warranties express or implied and the

customer shall, therefore, assume all liabilty for any damage or injury caused by said changed, modiﬁed or altered tool or improper usage or such tool.

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