Thermopatch NL-35 Manuel utilisateur
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NL-35
User manual
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Copyrights
© 2010, Thermopatch bv, Almere, The Netherlands. No
part of this publication may be reproduced by any means
without the prior written permission of Thermopatch bv, The
Netherlands.
Thermopatch and the Thermopatch logo, Thermoseal and
Thermocrest are registered trademarks of Thermopatch.
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Preface
Dear user,
Welcome to the growing group of Thermopatch users. The
product you have purchased has been carefully designed
and manufactured to ensure that you, the user, will gain the
maximum benet.
All Thermopatch products are specically designed to ensure
ease of use with particular attention to safety requirements.
Should you discover any fault or damage upon receipt of
this product, you should immediately contact your local
Thermopatch establishment.
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Table of Contents
I. CONDITIONS OF GUARANTEE 6
II. SPECIFICATIONS 7
III. GENERAL POINTS 8
IV. USE OF THE MACHINE 9
1. SAFETY 9
2. INSTALLATION 10
3. INSTRUCTIONS FOR THE RUNNING CYCLE 11
V. PRESS SETTING 12
1. TEMPERATURE SETTINGS / PRESSING TIME 12
a) TEMPERATURE SETTING 12
b) TIME SETTING 12
2. PRESSURE ADJUSTMENT 12
3. BOARD PARAMETERS 12
VI. INTRODUCTION OF THE EQUIPMENT 14
VII. ELECTRIC AND PNEUMATIC DIAGRAM 15
VIII. SERVICE 17
1. PARTS SUBJECTED TO WEAR AND TEAR 17
2. REPLACEMENT OF WORN PARTS 18
3. MAINTENANCE 18
4. POSSIBLE BREAKDOWNS 20
5. MAINTENANCE LOG 21
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EC - Statement Of Conformity
Thermopatch bv
Draaibrugweg 14-16
1332 AD ALMERE - NETHERLANDS
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I. Conditions of Guarantee
• The guarantee period starts the day of putting the
equipment into service at the user’s place, for a duration of
one year and for a common use of 8 hours per day.
• The guarantee is strictly limited to our equipments, against
the defects of matter and execution, with the buyer’s
responsibility to prove the known defects.
• Our responsibility is limited to the obligation to rectify or
replace free of charge the parts acknowledged as faulty
by ourselves, and there will no claim for any indemnity
whatever the reason given.
Parts replaced under the guarantee :
• Remain our property;
• Are the subject of an invoicing of deposit;
• A credit of cancellation is activated as soon as the faulty
parts are returned. The return will have to occur ONE
MONTH MAXIMUM after the intervention.
The guarantee does not cover :
• The retail consumables such as: fuses, bulbs,
transformers, joint, exible devices…
• The supplies, which are not our own manufacturing,
undergo the guarantee of their manufacturer.
The guarantee does not apply :
• To replacements, nor repairs which would result from
normal wear and tear of apparatus and machines, of
deteriorations and accidents coming from negligence,
defect of monitoring and maintenance, defective use or
modications without our written agreement.
• In case of vice coming from the material supplied by the
buyer, or a design imposed by the latter.
• To repairs which would result from deteriorations or
accidents occurred during transport.
• To operations of maintenance and adjustments inherent in
the use of the machine, and indicated in the maintenance
manual, such as: adjustments of intermediaries, screwing
of piping, etc... do not enter the clauses of guarantee.
For the pneumatic machines, any trace of detergent
oil in the pneumatic circuit inhibits the conditions of
guarantee previously mentioned.
For any technical information or spare parts orders,
please give the reference number of the machine as
well as its serial number.
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II.Specications
Weight in running order 63 kg
Height 557 mm
Depth 750 mm
Width 498 mm
Dimension of the heating plate 400 x 450 mm
Electric power supply 220 V single-phase +
earth 50/60 Hz
Pneumatic power supply 10 bars maximum
Power 2250 W
Ampere 10 A
Thermoregulator
Accurate to +/- 1%
Range of control 0 to 250 °C
Working pressure (Min-Max) 2-8 bar
Pressing effort 765 DaN
Timer
Accurate to +/- 1%
Range of control 0 sec. to 30 min
Non contractual document : according to the technical progress, we reserve the right to modify the characteristics
of our products.
Some of these specications are mentioned on the company plaque that you will nd
on the machine.
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III. General Points
This heat seal press is standard to article L 233-5 of the
labour laws to ensure the security of the user. Its design
allows it to ensure an intensive production permet d’assurer
une production intensive while keeping a total reliability.
This press was designed for an operator working opposite
the machine.
Cover +
electronic board
General switch
& fuse
Filter+pressing jack
regulator
Handle for plate
rotation
Pressing buttons for
lowering the plate
Changeable bottom
plate
LCD display
(Time + T°)
Keypad
Emergency stop
HEAT PLATE
Silicon rubber
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IV. Use of the machine NL-35
The NL-35 press was designed for the application of transfers
of all qualities in small and medium mass production.
This equipment was tested in our workshops to obtain a one-
year guarantee against any manufacturing vice.
The adjustments (pneumatic, electric and mechanical)
executed by our technicians in the workshop as well as
the securities introduced on the machine should not be
modied in any case. Otherwise, Thermopatch BV will deny
all responsibility on potential problems linked to the so-called
machine.
Before starting any operation of pressing, it is recommended
to read carefully the safety instructions as well as the
directions for use.
1. SAFETY
THIS EQUIPMENT IS DESIGNED FOR SINGLE USE ONLY
USE BY QUALIFIED STAFF ONLY
Internationals Symbols:
ON HOT SURFACE
OFF ELECTROCUTION RISK
DANGER, WARNING
You will nd most of these symbols on the machines.
Some important points for the safety of the staff:
Avoid touching the hot parts of the equipment
while in use.
Do not put your hands between the plates once the
equipment is activated.
During handling action, ensure that the operator do not
risk anything in terms of burn, electrocution or other.
Carry out a daily inspection of the machine before
starting the production.
In the zone close to the machine, make sure that
nobody is around before you start.
If the machine does not work properly, immediately
cut the energy supply and look for the cause making
use of the book’s chapter ”Service”.
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Safety devices on the machine
The protections and the safety devices must not be modied.
They must be re-installed in case of possible removal for the
maintenance.
They must not be moved, and have to be maintained in good
condition during normal operation.
The NL-35 is equiped with security systems protecting the
operator from any pinching risk.
The main security elements
The emergency stop:
Situated on the front of the machine: if the operator
puches it, he switches the machine off.
The bimanual control:
To control the pressing, the operator must have
both of his hands occupied pressing on the green
push buttons. Only holding them constantly and
simultaneously allows to lower the heating plate. If
one of the push buttons is not held constantly until the
plates are in contact, the heating plate goes back up
automatically.
Checking operation of safety device
• Try the emergency stop periodically
• Control the bimanual frequently
After an emergency stop
In order to restart the operation, check that no other problem
remains on the machine.
Unlock the emergency stop turning the red part: the machine
will initialize again automatically.
Manuals
Technical documentation on the components used is provided
to you on delivery of the machine. Please read it before any
handling of the machine.
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