TerraTrike CHARGE Manuel
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Revised 11/2022
Build Notes
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Frame Insert
Clip the frame insert (WC000068) into mainframe cable port.
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Cadence sensor cable (green, 5 pin) is pre-installed on the bottom bracket and internally routed
through the boom. During assembly, insert the cadence cable through the non-ared 84cm chain
tube included in the kit.
Install the foam insert around the chain tube and secure chain tube in boom. Once the chain
tube has been secured, install boom into mainframe. Continue routing cadence cable through the
mainframe and out of the cable port near the chainstays.
Tech Tip: Use internal cable routing kit or spare shift cable to assist with internal routing. Insert
the guide cable through the cable port on the underside of the mainframe near the chainstays.
Route the guide cable through the frame and out of the boom receiver tube. Locate the cadence
sensor cable and tape it to the guide cable. Pull guide cable from cable port while inserting the
boom into the frame.
Internal Cable Routing - Cadence Sensor
84cm Chain Tube
Foam Insert
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Note: Two washers are to be installed on drive side of
axle, one washer on non-drive side.
Tighten axle nuts to 25-28Nm and install dust caps.
Promovec Cable Routing
Install rear wheel prior to derailleur or securing Promovec
cables.
Anti-rotation washers are to be installed on the inside of
the dropouts.
Install the washers on the axles so the tabs t in the
dropouts, and slide the wheel into place.
Anti-rotation washers
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Promovec Cable Routing shown below. Excess cables will be maintained by cable cover.
Make sure the arrows on the cable plugs are aligned before connecting.
Cadence Cable - 5 pin - dashed line = internal routing
Extra Light Cable (6v) - 5 pin
Computer Cable - 6 pin
Motor Cable - 9 pin
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Cable Cover Installation
Cable cover should slide over the frame insert to protect the internally routed cables. Route the rear wheel
motor cable through the cover as shown in the last image below.
Use M5x12 bolt to secure the cable cover to the battery mount.
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1
2
3
4
5
8
9
10
Hybrid Steering Stack Assembly*
Assemble the steering stack as shown. Grease the steerer
tube before inserting into head tube. Remove any excess
grease from steerer tube before installing handlebar. Grease
axle before installing wheel.Torque axle to 23-25Nm.
*Right Hand assembly depicted. Some components can be
purchased individually as well as in pairs, see parts list below.
Parts List
1 M6x30 Bolt TT000576
2Hybrid Top Cap TT000506
3 Trigger Handlebar - RH TT000649
Trigger Handlebar - LH TT000650
Trigger Handlebar - Pair TT000514
M5x20 Bolt - qty 2 (not pictured)
TT000301
4Hybrid Headset Spacer TT000520
5 Hybrid Headset Cap TT000505
6 Bushing (pre-installed)
TT000809
7 Hybrid Headset Cup (pre-installed) TT000602
8 Hybrid Headset Bearing TT000600
9 Rapid Axle Hubmount - RH TT000713
Rapid Axle Hubmount - LH TT000714
Rapid Axle Hubmount - Pair TT000516
10 Rapid Axle - RH TT000717
Rapid Axle - LH TT000718
Rapid Axle - Pair TT000563
11 Axle Spacer (see next page) TT000568
6
7
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Hybrid Steering Stack Assembly Continued*
11
Install Axle Spacer (11) between brake rotor and hub.
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Chain Tube Setup
Lower:
Upper:
Mount the chain tube assemblies as shown below.
Ensure the chain tubes do not rotate in the clamps after
tightening the pinch bolts.
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Chain Routing
Parts List
Upper Assy. Chain Tube, 102cm LDPE TT000540 1
Chain Tube Clamp, Rov/Ram/Mav TT000152 1
M5x18 Pan Head (Phillips) SS N/A
2
Lower Assy. Chain Tube, 56cm LDPE TT000548
1
Chain Tube Clamp,Traveler TT000422
1
Spacer, 20mm L, 8mm AD x 10mm OD TT000123 1
M5x18 Pan Head (Phillips) SS N/A 1
M8x40mm BHCS SS TT000278 1
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