Tense DT-96Y Manuel utilisateur

DT-96Y / DT-72Y / DT-48Y

AUTO-TUNE PID TEMPERATURE CONTROLLER

Attention, Risk of, High Voltage, Double / Reinforced NOT CE Mark

Danger, Warning Risk of Electric Shock Insulation Litter

TECHNICAL SPECIFICATION

•Dimensions : DT-96Y:96x96, DT-72Y:72x72, DT-48Y:48x48mm

•Panel Cut-out : DT-96Y:91x91, DT-72Y:68x68, DT-48Y:45,5x45,5mm

•Display : 4 Digits 7 Segment (PV), 4 digits 7 Segment (SV)

•Sensor Type : J,K,T,S,R type T/C, Pt100 selectable

•Measuring Scale : -100..600

C, J type T/C (Inpt=J), -100.0 .. 600.0

C, J type T/C (Inpt=J.0)

-100..1300

C, K type T/C (Inpt=k), -100.0..999.9

C, K type T/C, (Inpt=k.0)

-100..400

C, T type T/C (Inpt=t), -100.0 .. 400.0

C, T type T/C (Inpt=t.0)

0..1750

C, S type T/C (Inpt=S) 0 .. 1750

C, R type T/C (Inpt=r)

-100..600

C, Pt100, (Inpt=Pt) -100.0 .. 600.0

C, Pt100, (Inpt=Pt.0)

•Resolution : ± 1

C or ± 0.1

•Accuracy : ± 1 % (Over full scale)

•Control Form : ON-OFF or P, PI, PD, PID - selectable

•Out Output : Relay (NO + NC), 250VAC, 2A, Resistive load, (optional SSR)

•Alarm Output : Relay (NO + NC), 250VAC, 2A, Resistive load, (only NO for DT-48Y)

•Heat SET : Lower Limit .. Upper Limit

C (H.Set)

•Alarm SET : AL.tY = Abs,-Abs; Lo.L .. UP.L

C (A.Set)

AL.tY = rel, -rel, bnd, -bnd, bn.i, -bn.i; -100 .. +100 / -100.0 .. +100.0

•Heat Hysteresis : 0 .. 50 / 0.0 .. 50.0

C (H.Hys); PID is active if set to 0

•Alarm Hysteresis : 1 .. 50 / 0.1 .. 50.0

C (A.Hys)

•Proportional Band : 5 .. 150

C (Pb.C)

•Integral Time : 0:00 .. 30:00 min:sec. (OFF if set to 0:00)

•Derivative Time : 0:00 .. 10:00 min:sec. (OFF if set to 0:00)

•Control Period : 1 .. 200 sec. (Ct)

•Offset : -100..+100

C / -100.0 .. +100.0

C (oFFS)

•Heating/Cooling : Selectable (only ON-OFF control form is active for cooling)

•Cold. Junc. Comp. : 0 .. 50

C (T/C)

•Line Comp. : 10 Ohm max. (3 wire Pt100)

•Sensor Failure : OUT output is active according to P.Err and Ct parameters in case of

sensor failure, measurement out of range or hardware fails to measure

input signal (OUT output is OFF if Perr is 0). For Alarm look “Alarm Output”.

•Supply Voltage : 100..240VAC, 50-60Hz or (24VDC/AC; isolation voltage: 40VAC max.)

•Power Consumption : < 8VA

•Humidity : < 70% (non-condensing)

•Altitude : < 2000 m

•EMC : EN 61000-6-1, EN 61000-6-3 (Only light industrial environment)

•Safety : EN 61010-1; Pollution degree 1, measurement category I, (Only light industrial

environment, double/reinforced isolated, non-conductive pollution environment)

•Protection Class : IP20; according to EN 60529

•Temperature Spec. : Operating: 0 .. 50

C, Storage -10

C .. 60

C (no icing)

•Weight : < 0.5 kg

•Torque for screwing : Max. 0.5 N.m

WARNING:

if 2 wire Pt100 is used, connect compensation lead

to measuring lead: (DT-96Y:17-18,

DT-72Y: 13-14, DT-48Y: 10-11)

no: normally open

nc: normally closed

INSTALLATION, USE and WARNINGS

●

This device and its packing is NOT litter and may NOT be disposed of with domestic waste. Please return

this device and its packing to an appropriate recycling point at the end of its service life.

●

Please read this user manual carefully and completely before installation and use. Please take into

consideration all warnings mentioned in this manual.

●

DT-96Y / DT-72Y / DT-48Y

are suitable only for permanent panel type mounting.

●

Installation and use of this device must be done by qualified, authorized and trained technical personnel only.

●

Inspect device carefully before installation. Do not install and use broken and defective devices.

●

Do not disassemble device. Do not make any repair on any part of the device. There is no accessible part

inside the device. Please contact to manufacturer for broken and defective devices.

●

Do not use device in environments subject to flammable, explosive and corrosive gases and/or substances.

●

This device is designed for applications only in light industrial environments. This device is not suitable for

medical and residential use. This device is not suitable for use related with human health and safety. This

device is not suitable for automotive, military and marine use.

●

Do not allow children and unauthorized people to use this device.

●

Before installation and any technical work, disconnect the power supply and mains connections.

●

Check the power supply voltage level before power on, and make sure voltage level is in specified limits.

Check quality of neutral line. Improper neutral line may give permanent damage to the device.

●

Connect an external power switch and an external fuse (1A, 250VAC) to the power supply line that are easily

accessible for rapid intervention. Connect an external fuse (2A, 250VAC) for each relay output separately.

●

Use appropriate cables for power supply and mains connections. Apply safety regulations during installation.

●

Install the device in a well ventilated place. Install the device permanently into a proper panel cut-out. Fix the

device with two fasteners supplied with the device. Only front panel must be accessible after installation is

completed.

●

Do not operate the device other then the environmental conditions given in Technical Specification.

●

Do not operate the device in environments that may cause conductive pollution.

●

Take precautions against negative environmental conditions like humidity, vibration, pollution and high/low

temperature during installation.

●

Use correct compensation cables for T/C sensors. Connect T/C cable directly to the device connectors.

●

Keep device, signal cables and communication cables away from circuit breakers, power cables and

devices/cables emitting electrical noise. Use shielded and twisted signal and communication cables and

connect shield to earth ground on device side. Keep length of signal and communication cables less than 3m.

●

In your applications, always use separate and independent mechanical and/or electromechanical

devices/apparatus to support

DT-96Y / DT-72Y / DT-48Y

to handle emergency cases.

●

Use insulated cable end-sleeves at the end of cables screwed to the device connector terminals.

●

Maximum torque for screwing; 0.5 N.m.

●

Please check www.tense.com.tr for latest device and documentation updates regularly. All updates and all

information are subject to change without notice.

GENERAL SPECIFICATION

●

This device is designed for basic temperature control applications only in light industrial environments.

●

PID temperature controller with OUT and ALARM outputs

●

Auto-tuning for PID parameters

●

Sensor type: T/C (J,K,T,S,R), Pt100, selectable, multi-input

●

Selectable control type: P, PI, PD, PID or ON-OFF

●

Ramp mode during power on

●

“Anti-windup” in PID and PI mode

●

Upper and Lower limit for SET and ALARM settings

●

Selectable relative, absolute, band or “sensor failure” alarm modes

●

ON-delay for OUT in cooling mode

●

Displays SET and PROCESS values

●

Cold-junction compensation for T/C

●

Line compensation for Pt100

●

Excellent linearity with oC/mV and oC/Ohm look-up tables

●

Input “Offset” feature

●

Password protection

●

High accuracy

●

EEPROM memory to store settings

●

Optional SSR output

●

Easy connection with plug-in connectors

TENSE Elektronik www.tense.com.tr

PROGRAMMING PARAMETERS

(1) When sensor type is changed, Up.L, Lo.L, H.Set, A.Set, H.hys, Error Messages:

A.hys, r.Alr, b.Alr, oFFs may be set to a new value automatically, Fail: Sensor failure or sensor selection wrong

according to the selected sensor. E.FLS: Hardware failure

(2) ON-OFF control is the only option for Cooling function E.CAL: Hardware failure

(3) If sensor type is selected as Pt.0, J.0, K.0 or t.0. E.EPr: Memory failure

TENSE Elektronik www.tense.com.tr

SET

H.hys /

C.hys

0 .. 50 /

0.0 .. 50.0 (3)

SET

Heat/Cool Hysteresis (

C):

PID is active if set to 0

(for H.Hys) (

A.hys

SET

Pb.C

5 .. 150

SET

1 .. 200 sec

SET

oFFS

SET

CodE Enter 162

SET

UP.L

Lo.L ..

Upper Scale (

SET

Upper limit value for Lo.L,

H.SET and A.SET. Upper Scale value

differs according to the selected

sensor type.

AL.tY

SET

r.ALr/

b.ALr

SET

0:00 .. 30:00

min:secSET

AL.tY=

Abs,-Abs,

SnS.O,

SnS.F

Inpt

Sensor Type (1)

SET

J, J.0: J type T/C

K, K.0: K type T/C

t, t.0: T type T/C

S: S type T/C

r: R type T/C

Pt, Pt.0: Pt100

h-C

Select

function (2)

SET

HeAt: heating function

Cool: cooling function

Lo.L

Lower Scale ..

UP.L (

SET

Lower limit value for UP.L,

H.SET and A.SET. Lower Scale value

differs according to the selected

sensor type.

P.Err

% 0 .. 100

SET

Determines the duty cycle of OUT output

when “Fail” message is displayed. If 0, OUT is always

OFF. If 100, OUT is always ON, when device “fails”.

Period is Ct.

H.Hys

not 0

Back

Press “Back”

to return to the

top of

parameters

programming

block

Integral Time:

In min:sec If set to 0:00,

P, PD is active (integral OFF).

Derivative Time:

In min:sec. If set to 0:00,

P, PI is active (derivative OFF).

Alarm Hysteresis (

Proportional Band in (

Control period (sec)

Offset Value; Offset is directly added

to the measured value. This feature shall

be used for user calibration. Normally set to 0.

Enter 162 to pass

to parameter prog. mode

Relative or band Alarm

Value. Displayed if AL.ty is

other then Abs or –Abs.

Press for 2 sec.

Upper Display

C.dLY

0 .. 300 sec

SET

Active only in cooling mode.

Minimum delay before OUT

becomes ON after it becomes OFF.

Abs,rel,bnd,bn.i

-Abs,-rel,

-bnd,-bn.i,

SnS.O, SnS.F

Alarm Type:

Abs: Absolute -Abs: Absoloute, invert out SnS.O: Sensor failure

rel: Relative -rel: Relative, invert out Continuous out

bnd: band -bnd: band, invert out SnS.F: Sensor failure

bn.i: band inhibit -bn.i: band, invert out Flashing out

h-C=

heat

CodE

Enter “262”

to start

auto-tune

SET

Upper Display

“tunE”

flashes

•Before starting Auto-tune, adjust H.SET.

•Auto-tune does not start in “cooling” mode.

•Process value may exceed H.Set during auto-tuning.

•After auto-tuning, control form automatically switches

to PID mode.

•Auto-tuning is stopped (interrupted) any time by

pressing any key. In this case, the parameters before

auto-tuning is valid.

•Auto-tuning may not always determine the best values

for your process.

Factory SET Values:

H.SEt: 100

A.SEt: 400

Inpt : J

H-C : Heat

H.hys: 0

A.hys: 3

Pb.C: 30

Ct: 4 sec

ti: 5:00 min:sec

td: 1:00 min:sec

UP.L: 400

Lo.L: 0

oFFS: 0

AL.tY : rel

r.ALr: 3

C.dLY: 15 sec

P.Err: 0

C-t: 0.0

C / min

L.dSP: yes

o.Sht: oFF

SECU: AH

1 .. 50 /

0.1 .. 50.0 (3)

0:00 .. 10:00

min:sec

-100 .. 100 /

-100.0 .. 100.0 (3)

-100 .. 100 /

-100.0 .. 100.0 (3)

C-t

0.0 .. 300.0

C / min

SET

If C-t is not 0, ramping starts after power on. SET value

is incremented or decremented C-t degrees per minute

until SET reaches H.SEt or C.SEt.

CodE

Enter “555”

for factory

reset

SET

“YES” / “nO”

•To return to factory settings:

Code > 555 > select “yes” >

Press “SET”

Upper Display

yes: Lower display ON

no: Lower display OFF

SET

L.dSP

yes .. no

End Prog.

o.Sht

OFF, 10.0,

5.0, 3.0,

1.0, 0.2

SET

SECU

AH, -H, A-, --

SET

AH: ALARM SET and HEAT SET may be SET,

-H : Only HEAT SET may be SET,

-A : Only ALARM SET may be SET,

-- : ALARM SET and HEAT SET may not be SET.

Over shoot reduction: All options other than “OFF” may help to reduce over

shoot more but also may increase instability around SET point. For this reason;

First try “OFF” option then 10.0->5.0->3.0->1.0->0.2 options if needed.

Options 1.0 and 0.2 are most sensitive and may result more instability around

SET point among other options. With this parameter, over shoot is not allowed

more than; OFF: not limited, 10.0: 10 , 5.0: 5 , 3.0: 3 , 1.0: 1 , 0.2: 0.2 degrees

(over SET point).

H.Hys

not 0

AL.tY

SnS.O

SnS.F

PROGRAMMING HEAT SET and ABSOLUTE ALARM SET

ALARM OUTPUT

ALARM AL.tY= -Abs, -rel

AL.tY = Abs, -Abs; X = A.SEt

AL.tY = rel, -rel ; X = H.SEt + r.ALr

X(X+A.hys)

ALARM AL.tY=Abs, rel

(X-A.hys)

ONON

A = H.Set-b.Alr, B = H.SET-b.Alr+A.hys, C = H.SEt+b.Alr-A.hYS, D = H.SET+b.Alr

DBA

AL.tY= bnd, bn.i (*) AL.tY= -bnd (**)

H.SEt H.SEt

ALARM ALARM

(*) AL.tY = bn.i is same as bnd except that if AL.tY = bn.i, ALARM is never ON before PV is in band.

(**) AL.tY = -bn.i is always same as -bnd.

AL.ty = SnS.O: If sensor measurement fails; Alarm out is continuously ON.

AL.ty = SnS.F: If sensor measurement fails; Alarm out is flashing (1 second ON then 2 seconds OFF, periodically).

(ON-OFF CONTROL)

ON-OFF is active when “H.Hys” is other then 0

H.SET(H.SET-H.Hys)

OUT

H.SET (H.SET+C.Hys)

HeatingCooling

PID PARAMETERS

- P, PI, PD, PID is active when “H.Hys” is set to 0 (only for heating; h-C is set to ”HEAt”)

- PbC: Proportional band in oC.

- Ct: Control period for PID control. Prefer 4-10 sec.

- Ti: Integral time; Set in minutes. Determines how fast controller reacts to compensate the offset between SET point and the

process value. If set to 0, integral part is OFF. If set too low, process value may oscillate.

-Td: Derivative time; Set in minutes. If set to 0, derivative part is OFF. Determines how sensitive the controller is to changes of

the offset between SET point and the process value. If set too high, process value may oscillate or overshoot.

CLAEANING

Do not use any solvents (alcohol, thinners, benzine, acid, etc.) or corrosive substances to clean the device. Use only a dry

and clean non-abrasive cloth. Before cleaning, disconnect the power supply and mains connections.

TENSE Elektronik www.tense.com.tr

Press 2 sec. SET

H.SEt

Lo.L .. UP.L

Prog. end

Upper Display

SET

A.SEt

Lo.L .. UP.L

SET

Heat SET;

(Process SET)

value is

set Lo.L .. UP.L

Displayed if Ab.AL=Yes;

Absolute Alarm SET

Value is set Lo.L .. UP.L

AL.tY

= rel, -rel

bnd, -bnd

bn.i, -bn.i,

SnS.O,

Sn.F

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