TE Connectivity 90084 Manuel utilisateur

Instruction Sheet

408--7114

1of 4

.2012 Tyco Electronics Corporation, a TE Connectivity Ltd. company

*Trademark

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.

TOOLING ASSISTANCE CENTER 1 --800-- 722 -- 1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.te.com

21 MAR 12 Rev BHand Crimping Tool 90084

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume

applications. A wide selection of powered application equipment for extended--use, production operations is available.

Figure 1

Crimper

Jaws

Anvil

Jaws

Ratchet

1. INTRODUCTION

Hand Crimping Tool 90084 is designed to crimp the

loose piece (LP) Tab Receptacle terminals listed in

Figure 2. Read these instructions thoroughly before

crimping any terminals.

All dimensions in this document are in metric

units [with U.S. customary units in brackets].

Figures and illustrations are for identification only

and are not drawn to scale.

Reasons for reissue of this instruction sheet are

provided in Section 6, REVISION SUMMARY.

2. DESCRIPTION

This tool features two crimper jaws, two anvil jaws, a

terminal locator, and a ratchet.

The terminal locator positions the terminal between

the crimping jaws.

The ratchet ensures full crimping of the terminal.

Once engaged, the ratchet will not release until the

tool handles have been fully closed.

The crimping jaws bottom before the ratchet

releases. This is a design feature that ensures

maximum electrical and tensile performance of

the crimp. Do NOT re--adjust the ratchet.

3. CRIMPING PROCEDURE

Refer to the chart in Figure 2 and select wire within

the specified wire size and insulation diameter. Strip

the wire to the length indicated --do NOT cut or nick

the wire strands.

Wire Strip Length

3.57 [.141]

Insulation

Barrel Wire

Barrel

Tab Receptacle

WIRE TERMINAL NO.

SIZE (AWG) INSUL DIA LP STRIP

60560 60477

60561 60436

24 to 20 1.02 to 2.03

[

]

60578 60524

[

]

61403 60524

60751 60530

Figure 2

NOTE

CAUTION

408- 7114

Rev B2 of 4

Select an applicable terminal and proceed as follows:

1. Hold the tool so that the front is facing you.

2. Make sure that the ratchet is released. Squeeze

the tool handles together and allow them to open

fully.

3. Insert the terminal into the locator. Make sure

terminal insulation barrel and wire barrel are facing

tool crimper jaws and tab receptacle is bottomed in

locator.SeeFigure3.

4. Hold the terminal in this position and squeeze

the tool handles together until the crimping jaws

close just enough to retain the terminal. Do NOT

deform the insulation barrel or wire barrel.

5. Insert a properly--stripped wire through the

terminal insulation barrel and into the wire barrel.

End of wire must be flush with end of wire barrel.

6. While holding the wire in place, squeeze the tool

handles together until the ratchet releases.

7. Allow the tool handles to open fully and remove

the crimped terminal.

4. MAINTENANCE/INSPECTION

4.1. Daily Maintenance

Remove all foreign particles with a clean, soft brush

or a clean, soft, lint--free cloth. Make sure the proper

retaining pins are in place and are secured with the

proper retaining rings. If foreign matter cannot be

removed easily, or if the proper replacement parts are

not available, return the tool to your supervisor.

Make sure all pivot points and bearing surfaces are

protected with a thin coat of any good SAE 20 motor

oil. Do NOT oil excessively. When the tool is not in

use, keep the handles closed to prevent objects from

becoming lodged between the jaws, and store the tool

in a clean, dry area.

4.2. Periodic Inspection

Regular inspection should be performed by quality

control personnel. A record of scheduled inspections

should remain with the tool and/or be supplied to the

supervisory personnel responsible for the tool.

Though recommendations call for at least one

inspection a month, the inspection frequency should

be based on the amount of use, ambient working

conditions, operator training and skill, and established

company standards. These inspections should be

performed in the following sequence:

Figure 3

Locator

Receptacle Bottomed

in Locator

Insulation

Barrel

Stripped

Wire

Back of Tool

(Wire Side)

Crimper

Jaws

Wire

Barrel

408- 7114

3of 4Rev B

A. Visual Inspection

1. Remove all lubrication and accumulated film by

immersing the tool (handles partially closed) into a

suitable degreaser that will not affect paint or

plastic material.

2. Make certain all retaining pins are in place and

are secured with the proper retaining rings. If

replacements are necessary, refer to Figure 5.

3. Close the tool handles until the ratchet releases,

and then allow the handles to open freely. If they

do not open quickly and fully, then the spring is

defective and must be replaced (see Section 5,

REPLACEMENT AND REPAIR).

4. Inspect the tool, with special emphasis on

checking for worn, cracked, or broken crimping

jaws. If damage to any part of the head is evident,

return the tool for evaluation and repair (see

Section 5, REPLACEMENT AND REPAIR).

B. Crimp Height Inspection

This inspection requires the use of a micrometer, with

a modified anvil, as shown in Figure 4. The Crimp

Height Comparator RS--1019--5LP is recommended

and is available from:

Shearer Industrial Supply Co.

20 North Penn Street

York, PA 17401--1014

VALCO

1410 Stonewood Drive

Bethlehem, PA 18017--3527

Proceed as follows:

1. Refer to the chart in Figure 4 and select a

terminal and a wire (maximum size) for the hand

tool.

Position Point on

Center of Wire

Barrel Opposite

Seam

Modified

Anvil

“A”

+0.05 [+.002]

TERMINAL

NUMBER

WIRE SIZE

AWG (Max.)

CRIMP HEIGHT

DIM. “A”

60560 61403

60561 60751

60578

20 0.81 [.032]

Figure 4

2. Refer to Section 3, CRIMPING PROCEDURE,

and crimp the terminal accordingly.

3. Using a crimp height comparator, measure the

wire barrel crimp height as shown in Figure 4. If the

crimp height conforms to that shown in the chart,

the tool is considered dimensionally correct. If not,

return the tool for evaluation and repair (refer to

Section 5, REPLACEMENT AND REPAIR).

For additional information concerning the use of the

crimp height comparator, refer to Instruction Sheet

408--7424.

C. Ratchet Inspection

Obtain a 0.025 [.001] shim that is suitable for

checking the clearance between the bottoming

surfaces of the crimping jaws. Proceed as follows:

1. Select a terminal and maximum size wire for the

hand tool.

2. Position the terminal and wire between the

crimping jaws, as described in Section 3,

CRIMPING PROCEDURE.

3. Holding the wire in place, squeeze the tool

handles together until the ratchet releases. Hold

the handles in this position, maintaining just

enough tension to keep the jaws closed.

4. Check the clearance between the bottoming

surfaces of the crimping jaws. If the clearance is

0.025 [.001] or less, the ratchet is satisfactory. If

the clearance exceeds 0.025 [.001], the ratchet is

out of adjustment and must be repaired.

If the tool conforms to these inspection procedures,

lubricate it with a thin coat of any good SAE 20 motor

oil and return it to service.

5. REPLACEMENT AND REPAIR

The parts listed in Figure 5 are customer--

replaceable. A complete inventory can be stocked

and controlled to prevent lost time when replacement

of parts is necessary. Order replacement parts

through your TE Connectivity representative, or call

1--800--526--5142, or send a facsimile of your

purchase order to 1--717--986--7605, or write to:

CUSTOMER SERVICE (38--35)

TYCO ELECTRONICS CORPORATION

P.O. BOX 3608

HARRISBURG, PA 17105--3608

Tools may be returned for evaluation and repair. For

tool repair service, contact a representative at

1--800--526--5136.

6. REVISION SUMMARY

Since the previous version of this document, the

following changes were made:

:Updated document to corporate requirements.

408- 7114

Rev B4 of 4

76.2 [3.00]

(Closed)

22.2 [.88]

Weight: 539g[1lb3oz.]

279.4 [11.00]

345

REPLACEMENT PARTS

ITEM PART NUMBER DESCRIPTION QTY PER TOOL

121045--3 Ring, Retaining 4

2300432 Pin, Retaining 2

321045--6 Ring, Retaining 2

4300449 Pin, Retaining 1

539364 Spring, Handle 1

Figure 5

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