Tatsuno OCEAN TOWER Series Manuel utilisateur

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Document:FuelDispensersTATSUNOEUROPE;InstallationandUserManual

File:IN040‐EN_AllDispensersInstalRev10.docx

Revision&Date:revision10,January2022

Numberofpages:173(includingcover)

Createdby:Ing.MilanBerka

TATSUNOEUROPEa.s.,Pražská2325/68,67801Blansko,CzechRepublic,tel.+420516428411,http://www.tatsuno‐europe.com

FUELDISPENSERS

TATSUNOEUROPE

InstallationandUserManual

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TATSUNOEUROPEa.s.

Pražská2325/68•67801Blansko

CzechRepublic

Tel.:+420516428411•Fax:+420516428410

e‐mail:info@tatsuno‐europe.com,http://www.tatsuno‐europe.com



©Copyright

Neitherthemanualnoranypartofitmaybereproducedwithoutthe

explicitapprovalof

TATSUNOEUROPEa.s.

FuelDispensersTATSUNOEUROPE‐InstallationandUserManual,revision10,January2022

CONTENTS

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CONTENTS...........................................................................................................................................3

INTRODUCTION...................................................................................................................................6

1.INTRODUCTORYINFORMATION.......................................................................................................8

1.1.READTHEMANUALATFIRST.......................................................................................................................................9

1.2.PERMITTEDUSE......................................................................................................................................................10

1.3.BRIEFCHARACTERISTICSOFMEDIAUSED......................................................................................................................11

1.3.1.Characteristicsofgasolineanddieseloil...............................................................................................................................................11

1.3.2.LPGcharacteristics................................................................................................................................................................................11

1.3.3.AdBlue®characteristics.........................................................................................................................................................................12

1.3.4.Windshieldwasherfluidcharacteristics................................................................................................................................................13

1.3.5.CNGcharacteristics...............................................................................................................................................................................13

1.4.HEALTHANDSAFETY...............................................................................................................................................14

1.4.1.Listofsafetyfactors..............................................................................................................................................................................14

1.4.2.Obligationsofemployees......................................................................................................................................................................14

1.4.3.Danger...................................................................................................................................................................................................15

1.4.4.Personalprotectiveequipment..............................................................................................................................................................15

1.4.5.Firstaidprocedures...............................................................................................................................................................................18

1.4.6.AdBlue®storage....................................................................................................................................................................................20

1.4.7.AdBlue®spill..........................................................................................................................................................................................20

2.TATSUNOEUROPEDISPENSERS......................................................................................................21

2.1.DESCRIPTIONOFDISPENSERS....................................................................................................................................21

2.2.CERTIFICATES&APPROVALS.....................................................................................................................................25

2.2.1.Metrology..............................................................................................................................................................................................25

2.2.2.Safety....................................................................................................................................................................................................25

2.2.3.Electromagneticcompatibility(EMC)....................................................................................................................................................26

2.3.BASICTECHNICALPARAMETERS.................................................................................................................................27

2.4.DISPENSERMODELIDENTIFICATION............................................................................................................................30

2.4.1.Dispenserpartsmarkingconventions....................................................................................................................................................31

2.5.STANDARDMODELSOFDISPENSERS............................................................................................................................32

2.5.1.SHARKJUNIORdispensers.....................................................................................................................................................................34

2.5.2.SHARKJUNIORLPGdispensers..............................................................................................................................................................36

2.5.3.SHARKJUNIORAdBlue®dispensers.......................................................................................................................................................37

2.5.4.SHARKECONOMYdispensers................................................................................................................................................................39

2.5.5.SHARKECONOMYLPGdispensers.........................................................................................................................................................41

2.5.6.SHARKECONOMYAdBlue®dispensers..................................................................................................................................................42

2.5.7.CombinedSHARKECONOMYdispensersfordieselandAdBlue®delivery..............................................................................................44

2.5.8.OCEANEUROdispensers.......................................................................................................................................................................46

2.5.9.OCEANEUROLPGdispensers................................................................................................................................................................48

2.5.10.OCEANEUROAdBlue®dispensers.......................................................................................................................................................50

2.5.11.OCEANEUROWSEdispensers.............................................................................................................................................................52

2.5.12.OCEANEUROCNGdispensers.............................................................................................................................................................54

2.5.13.OCEANSMARTWSEdispensers...........................................................................................................................................................56

2.5.14.OCEANSMARTCNGdispensers...........................................................................................................................................................57

2.5.15.OCEANTOWERdispensers..................................................................................................................................................................59

2.5.16.OCEANTOWERLPGdispensers...........................................................................................................................................................61

2.5.17.OCEANTOWERAdBlue®dispensers....................................................................................................................................................63

2.5.18.OCEANTOWERWSEdispensers..........................................................................................................................................................65

2.5.19.OCEANTOWERCNGdispensers...........................................................................................................................................................67

2.5.20.CombinedOCEANTOWERdispenserswithLPGmodule......................................................................................................................69

2.5.21.CombinedOCEANTOWERdispenserswithAdBlue®module...............................................................................................................71

2.5.22.CombinedOCEANTOWERdispenserswithWSEmodule.....................................................................................................................74

2.5.23.CombinedOCEANTOWERdispenserswithCNGmodule.....................................................................................................................76

2.5.24.CombinedOCEANTOWERdispenserswithLPGandCNGmodules.....................................................................................................78

2.5.25.CombinedOCEANTOWERdispenserswithAdBlue®andCNGmodules..............................................................................................80

2.5.26.CombinedOCEANTOWERLPGdispenserswithWSEmodule..............................................................................................................82

TATSUNOEUROPEa.s.,www.tatsuno‐europe.com

2.5.27.CombinedOCEANTOWERLPGdispenserswithCNGmodule..............................................................................................................83

2.6.TERMINOLOGYOFBASICPARTSOFTHEDISPENSER........................................................................................................84

2.6.1.Gasoline,(bio)dieselandethanol(E85)dispenser/module....................................................................................................................84

2.6.2.Liquefiedpropane‐butane(LPG)dispenser/module..............................................................................................................................85

2.6.3.ReductionagentAUS32(AdBlue®)dispenser/module..........................................................................................................................85

2.6.4.Windshieldwasherfluid(WSE)dispenser/module................................................................................................................................86

2.6.5.Compressednaturalgas(CNG)dispenser/module................................................................................................................................86

2.7.NAMEPLATES.........................................................................................................................................................87

3.INSTALLATION...........................................................................................................................89

3.1.INSTRUCTIONSFOROCCUPATIONALSAFETY..................................................................................................................89

3.2.RECEIPT,TRANSPORT,UNPACKING.............................................................................................................................89

3.2.1.Dispenserhandling................................................................................................................................................................................90

3.3.DISPENSERLOCATION..............................................................................................................................................91

3.3.1.InGeneral..............................................................................................................................................................................................91

3.3.2.Installationofthedispensersintermsofexternalinfluences(dangerzones).......................................................................................93

3.3.3.Orientationofasingle‐sideddispenser.................................................................................................................................................95

3.3.4.Dispenserdistancefromatank–fueltank.............................................................................................................................................95

3.3.5.Liquidfueltanktype..............................................................................................................................................................................95

3.3.6.Designofpipelines................................................................................................................................................................................97

3.3.7.Suctionsystem......................................................................................................................................................................................98

3.3.8.Pressuresystem.....................................................................................................................................................................................98

3.3.9.Satellitetothedispenser.......................................................................................................................................................................98

3.4.MECHANICALATTACHMENTOFTHEDISPENSER...........................................................................................................100

3.5.ELECTRICALCONNECTIONOFTHEDISPENSER..............................................................................................................101

3.5.1.Supplyofpumpandvacuumpumpelectricmotorsinthedispenser...................................................................................................101

3.5.2.Powersupplyofelectroniccounter,switchingelementsandheating.................................................................................................103

3.5.3.Switchingofpumpslocatedoutsidethedispenser..............................................................................................................................104

3.5.4.Data(communication)line..................................................................................................................................................................105

3.5.5.Servicelines.........................................................................................................................................................................................106

3.5.6.Securityline(STOPbutton)..................................................................................................................................................................107

3.5.7.Regulationofvalvesinpressuresectionsoutsidedispenser(CNGmodule).........................................................................................107

3.5.8.Collectivesignalofthedispenserdefect–“CollectiveAlarm”(CNG)...................................................................................................108

3.5.9.Cablecharacteristics...........................................................................................................................................................................108

4.DISPENSERSETTINGANDBASICFUNCTIONS............................................................................110

4.1.PDEX5COUNTER.................................................................................................................................................110

4.1.1.DescriptionofPDERT‐5Oremotecontroller........................................................................................................................................111

4.1.2.Displayingdatainthesettingmode....................................................................................................................................................113

4.1.3.Operatormode....................................................................................................................................................................................113

4.1.4.Managermode....................................................................................................................................................................................113

4.1.5.Non‐resettablevolumetotalizers(P00)...............................................................................................................................................115

4.1.6.Dailyquantitytotalizers(P01).............................................................................................................................................................115

4.1.7.Dailyamounttotalizers(P02)..............................................................................................................................................................115

4.1.8.Fuelproductunitprices(P03)..............................................................................................................................................................116

4.1.9.Currenttimeanddate(P04)................................................................................................................................................................116

4.1.10.Displayingtheprogramversionandchecksums(P05).....................................................................................................................117

4.1.11.Modbusinterfaceactivation(P06)....................................................................................................................................................117

4.1.12.Managermodeaccesspassword(P08).............................................................................................................................................117

4.1.13.Serialnumbersoftheperipheralunits(P10).....................................................................................................................................118

4.1.14.Vapourrecoveryusertestduration–DryTest(P11).........................................................................................................................118

4.1.15.Dispensercontrolmode(P12)...........................................................................................................................................................119

4.1.16.Exportofparameters(P13)...............................................................................................................................................................119

4.1.17.Currentproducttemperature(P14)...................................................................................................................................................119

4.1.18.Dailytotalizersreset(P15)................................................................................................................................................................120

4.1.19.Errormessagecodeshistory(P20)....................................................................................................................................................120

4.1.20.ErrormessagecodeStatisticsoffillingpoint(P21,P22,P23,P24)....................................................................................................120

4.1.21.Lastfuellinghistory(P25,P26,P27,P28)..........................................................................................................................................121

4.1.22.Maintenancehistory(P29)................................................................................................................................................................122

4.1.23.Correctionfactorchangeshistory(P30)............................................................................................................................................122

4.1.24.Numberofevents(P31).....................................................................................................................................................................123

4.1.25.Controlmodechangeshistory(P32)..................................................................................................................................................123

4.1.26.Vapourrecoverysystemhistory(P33,P34).......................................................................................................................................124

4.1.27.Averagevalueofvapour/fuelration(P35)........................................................................................................................................124

4.1.28.Averagevalueofvapourrecoveryfeedbackfactor(P36)..................................................................................................................124

FuelDispensersTATSUNOEUROPE‐InstallationandUserManual,revision10,January2022

4.2.TBELTMCOUNTER..............................................................................................................................................126

4.2.1.Peripheralunitserialnumbers(code10).............................................................................................................................................127

4.3.PDEXCOUNTER...................................................................................................................................................128

4.4.TBELTXCOUNTER................................................................................................................................................129

4.4.1.Settingthefuelunitprice....................................................................................................................................................................129

4.4.2.Readingelectronictotalizers...............................................................................................................................................................129

4.4.3.Changeoftheworkingmode..............................................................................................................................................................130

5.OPERATION..............................................................................................................................131

5.1.INSTRUCTIONSFORSAFEOPERATION........................................................................................................................131

5.2.DISPENSERCOMMISSIONING...................................................................................................................................134

5.2.1.CNGdispensercommissioning.............................................................................................................................................................135

5.3.DISPENSEROPERATION..........................................................................................................................................138

5.3.1.Fuel(petrol,diesel...)andtechnicalliquids(WSE,AdBlue®)delivery..................................................................................................138

5.3.2.LPGdelivery.........................................................................................................................................................................................139

5.3.3.CNGdeliverytomotorvehicles............................................................................................................................................................141

5.3.4.Electromechanicaltotalizers...............................................................................................................................................................143

5.3.5.Gasolinevapourrecovery....................................................................................................................................................................143

5.3.6.Vapourrecoverysystemtest...............................................................................................................................................................144

5.3.7.Temperaturevolumecompensation(ATC)..........................................................................................................................................147

5.3.8.Dispenseroperatingmodes.................................................................................................................................................................148

5.3.9.Airseparationsensor(VRS1.G&ZE‐2063)..........................................................................................................................................149

5.3.10.Presetkeypad....................................................................................................................................................................................149

5.3.11."MAX"buttonfordeliverycontrol.....................................................................................................................................................151

5.3.12."MIN"buttonfordeliverycontrol......................................................................................................................................................151

5.3.13.DescriptionofthePDEDILV6display.................................................................................................................................................152

5.3.14.Dispenseroperationtermination.......................................................................................................................................................153

6.MAINTENANCEANDSERVICE...................................................................................................154

6.1.MAINPRINCIPLESOFDISPENSERMAINTENANCE..........................................................................................................154

6.1.1.Maintenanceofdispensercovers........................................................................................................................................................156

6.1.2.MaintenanceoftheCNGdispenser/module........................................................................................................................................156

6.1.3.Metercalibration................................................................................................................................................................................157

6.1.4.Calibrationofthepetroldispenserswithultrahighflow(/UH)...........................................................................................................161

6.1.5.DepressurizingofLPGdispenser..........................................................................................................................................................162

6.2.TROUBLESHOOTINGANDSOLVINGDISPENSERDEFECTS.................................................................................................163

6.2.1.Errormessagesofthedispenser..........................................................................................................................................................164

6.2.2.EventLogger........................................................................................................................................................................................169

6.3.SERVICEOFDISPENSERS.........................................................................................................................................170

6.3.1.Warrantyandcomplaints....................................................................................................................................................................170

6.3.2.Accessories..........................................................................................................................................................................................170



TATSUNOEUROPEa.s.,www.tatsuno‐europe.com

INTRODUCTION

ThismanualisintendedfortheusersofTATSUNOEUROPEelectronicdispensers,servicestaff,projectoffices

engagedinfuelstationdesigning,andownersoffuelstationwheredispensersareinstalledandoperated.

TATSUNOEUROPEa.s.recommendsthoroughreadingofthismanual.Themanualmustbeavailabletothe

dispenserattendantduringinstallation,operation,andregularmaintenanceofdispensers.Thepictorial

supplementsofthismanualareinthedocumentsIN041,IN043andIN044whereyoucanfindplansof

foundations,electricalconnections,andExzonesforalltypesofdispensersdescribedinthismanual.

KeepthismanualtogetherwithdocumentsIN041,IN043andIN44throughouttheoperationofthe

device

Makeitavailabletootherownersandusers.

Performupdatesofregulationsandmanuals,seehttps://www.tatsuno‐europe.com/_en/download/

Thecontentsofthemanualatthetimeofitsreleasecorrespondstoreality.Themanufacturerreservestheright

toalterthetechnicalspecificationsofthedeviceoritspropertieswithoutawrittennotice,duetoits

developmentandcontinuousimprovement.

Allrightsarereserved.Nopartofthismanualmaybereproducedortransferredwithoutawrittenapprovalof

TATSUNOEUROPEa.s.



FuelDispensersTATSUNOEUROPE‐InstallationandUserManual,revision10,January2022

Documentrevisions

RevisionNo./DateChangesMadeby

Revision00/6.4.2018 BasicversionofthedocumentMilanBerka

Revision01/15.10.2018 Added:2.4Identification/AdB&Die;2.1Note;1.3.3Note;2.5.3Note;2.5.6Note;2.5.7

CombineddispensersSHARKECONOMYDieselAdBlue;6.1.4DepressurizingofLPG

dispenser

MilanBerka

Revision02/7.12.2018 Added:3.3.7Suctionsystem;Chyba!Nenalezenzdrojodkazů.Note;2.4/NoExMilanBerka

Revision03/13.9.2019 Added:6.1.4Calibrationofthepetroldispenserswithultrahighflow(/UH);

1. 5CNGdispensercommissioning

MilanBerka

Revision04/10.11.2019 Added:2.5.15OCEANTOWER;Note:3.3.9SatellitetothedispenserCNGMilanBerka

Revision05/22.03.2020Added:2.5.15OCEANTOWERdispensers;2.5.19OCEANTOWERCNGdispensers;2.5.14

OCEANSMARTCNGdispensers;Editedtextin2.2,2.3and2.5chapters;Editeddimensions

figuresofalldispensers

MilanBerka

Revision06/22.06.2020Added:2.5.16OCEANTOWERLPGdispensers;2.5.17OCEANTOWERAdBlue®dispensers;

2.5.18OCEANTOWERWSEdispensers;2.5.19OCEANTOWERCNGdispensers;2.5.20

CombinedOCEANTOWERdispenserswithLPGmodule;2.5.21CombinedOCEANTOWER

dispenserswithAdBlue®module;2.5.22CombinedOCEANTOWERdispenserswithWSE

module;2.5.23CombinedOCEANTOWERdispenserswithCNGmodule;2.5.24Combined

OCEANTOWERdispenserswithLPGandCNGmodules;2.5.26CombinedOCEANTOWER

LPGdispenserswithWSEmodule;2.5.27CombinedOCEANTOWERLPGdispenserswith

CNGmodule.Editedtextin2.2,2.3and2.5chapters.

MilanBerka

Revision06a/10.08.2021AddwarningstoMaintenanceofcovers6.1.1MilanBerka

Revision07/7.4.2021Added:DispensersSHARKJuniorAdBlue®,DispensersSHARKEconomyAdBlue®and

OCEANTowerAdBlue®



Revision08/27.8.2021 RemoveddispensersOCEANEURO,OCEANTALLaSUNY‐XEEuro

(productionfinished9/2020)

AddeddispensersOCEANSMARTWSE,OCEANTOWERLPG,OCEANTOWERWSE,

OCEANTOWERCNG

ChangedchapterswithcalculatorsPDEX5,PDEXandTBELTM

MilanBerka

Revision09/16.9.2021 ModifiedchapterswithTestofVapourRecoverysystemandCalibrationofthemeters MilanBerka

Revision10/3.1.2022 AddeddispensersOCEANEUROMilanBerka





TATSUNOEUROPEa.s.,www.tatsuno‐europe.com

1. INTRODUCTORYINFORMATION



Symbolsusedinthismanual:



 

WarningExplosionhazardAttention!Electricaldevice



SmokingforbiddenOpenflameuseforbiddenUseofmobilephonesforbidden



Termsusedinthismanualrequiringspecialattention:



CAUTION



Failuretomeettherequirementsstatedtogetherwiththistermmaycreateconditionsleadingtoa

personalinjuryordeathortoextensivelossofproperty.



WARNING



Failuretomeettherequirementsstatedtogetherwiththistermmayleadtoapersonalinjury

and/ormaycausedispenserdamage.



NOTICE



Itemsstatedtogetherwiththistermdrawreader’sattentiontolegaland/orstatutoryrequirements

thatregulatetheassemblyanduseofdispensers.Failuretomeettheserequirementsmaycreateadangerous

situationand/orresultindispenserdamage.



NOTE



Itemsstatedtogetherwiththistermaretodrawreader’sattentiontoassemblyprocedures,techniques

andoperatingmethodsetc.thatareimportanttoensurecorrectassemblyandproperoperationofdispensers

andwhich,ifnotobserved,mayresultindamage,failureorpoorperformanceofdispensers.



CAUTION‐>B&D



Acautiononlyrelatedtoadispenser/moduleforgasoline,(bio)diesel,ethanol(E85),etc.



WARNING‐>LPG



AwarningonlyrelatedtoanLPGdispenser/module.



NOTICE‐>LPG



Anoticeonlyrelatedtoadispenser/moduleforwindshieldwasherfluiddispensing.



NOTE‐>ADB



AwarningonlyrelatedtoanAdBlue®dispenser/module.



NOTE‐>CNG



AwarningonlyrelatedtoaCNG(compressednaturalgas)dispenser/module.



FuelDispensersTATSUNOEUROPE‐InstallationandUserManual,revision10,January2022

1.1. READTHEMANUALATFIRST

ReadandunderstandappropriatesectionsoftheInstallation,ServiceandUserManualbeforethe

dispenserinstallationandoperation.Considerallhazards,noticesandnotesstatedinthemanual.

ThemanufacturercompilesthisInstallation,ServiceandUserManualtoprovideallnecessaryinformation

andinstructionsforthefullandefficientinstallation,useandmaintenanceofyourTATSUNOEUROPE

dispensersinOCEANandSHARKtypeseries.

Thismanualwaspreparedbythemanufacturerandformsandintegralpartofdispenseraccessories.

Theuserisfullyresponsibleforusingofthismanual;alloperationsnotdescribedhereinshallbe

consideredforbidden.Theattendantperformingsuchoperationsshallbefullyresponsiblefortheresults

ofhis/heractions.

Themanualisarrangedinindividualsectionsthatarefurtherdividedintosubsectionssothateachtopic

isindependentandcorrespondstotheoperatinglogic(learn–prepare–use–maintain).

Themanualreliablyreflectsthetechnicalconditionatthetimeofdispensersaleanditisnotpossibleto

consideritnon‐correspondingduetosubsequentchangesandupdatesperformedbasedonthelatest

facts.

NOTICEKeepthismanualandattacheddocumentsfortheentireperiodofdeviceoperationforanypotential

futurereference!





TATSUNOEUROPEa.s.,www.tatsuno‐europe.com

1.2. PERMITTEDUSE

TATSUNOEUROPEdispensers,OCEANandSHARKtypeseries,aredesignedforstationaryormobile

placementforthedeliveryofgasoline,dieseloil,biodiesel,lightfueloil,kerosene,aircraftfuel(AVGAS)

andamixtureofethanolandgasoline(max.E85),AdBlue®additive,liquefiedpropane‐butane(LPG)and

windshieldwasherfluidformotorvehicles(WSE)inagivenamountfromafueltanktoatankofamotor

vehicles,orforrefuellingmotorvehicleswithcompressednaturalgas(CNG).

CAUTIONDispensersarecomplexdevicesthatmustsecureawholerangeofdifficultfunctions.Therefore,

tanksandpipelinesmustbecleanedandfuelmustbecheckedforcleanlinessbeforecommissioning(Filter

clogginginadispensercannotbeconsideredareasonforwarrantyrepair!).Aninspectionofwiringanda

checkofconnectioncorrectnessmustbeperformedbeforecommissioningtopreventanyelectricshock

injuriesandtoensuresafetyagainstexplosion(fuelsarecombustiblesofclassI).



NOTICEAnymodificationofthedispensermayinvalidatethedevicecertification.Refertocertification

documentsandmanufacturerinstructionmanualsifanymodificationofthewiringand/ordeviceis

considered.

Eachdispenserisproperlytestedinthefactoryintermsofitsfunction,safety,andmetrology.Thedeliveryof

eachdispenseralsocontainscertificationdocumentsthatmustbesubmittedbytheoperatorondemand.



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