Tatsuno EUROPE Manuel d'instructions

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Document:CNGdispensersTATSUNOEUROPE;QuickUserGuide

File:UP044‐EN_CngDispensersUserRev01.docx

Revision&Date:revision01,March2022

Numberofpages:40(includingcover)

Createdby:Ing.MilanBerka

TATSUNOEUROPEa.s.,Pražská2325/68,67801Blansko,CzechRepublic,tel.+420516428411,http://www.tatsuno‐europe.com

CNGDISPENSERS

TATSUNOEUROPE

QuickUserGuide

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TATSUNOEUROPEa.s.

Pražská2325/68•67801Blansko

CzechRepublic

Tel.:+420516428411•Fax:+420516428410

e‐mail:info@tatsuno‐europe.com,http://www.tatsuno‐europe.com



©Copyright

Neitherthemanualnoranypartofitmaybereproducedwithouttheexplicit

approvalof

TATSUNOEUROPEa.s.

CNGdispensersTATSUNOEUROPE‐QuickUserGuide,revision01,March2022

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CONTENTS

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CONTENTS.........................................................................................................................................................3

INTRODUCTION..................................................................................................................................................4

1.INTRODUCTORYINFORMATION......................................................................................................................4

1.1.PERMITTEDUSE........................................................................................................................................................5

1.2.HEALTHANDSAFETY.................................................................................................................................................5

2.TATSUNOEUROPEDISPENSERS......................................................................................................................8

2.1.DESCRIPTIONOFDISPENSERS......................................................................................................................................8

2.2.BASICTECHNICALPARAMETERS...................................................................................................................................9

2.3.DISPENSERMODELIDENTIFICATION..............................................................................................................................9

2.4.STANDARDMODELSOFDISPENSERS............................................................................................................................11

2.5.TERMINOLOGYOFBASICPARTSOFTHEDISPENSER.........................................................................................................14

2.6.NAMEPLATES.........................................................................................................................................................15

3.INSTALLATION.........................................................................................................................................16

3.1.INSTRUCTIONSFOROCCUPATIONALSAFETY..................................................................................................................16

3.2.RECEIPT,TRANSPORT,UNPACKING.............................................................................................................................16

3.3.DISPENSERLOCATION..............................................................................................................................................17

3.4.MECHANICALATTACHMENTOFTHEDISPENSER.............................................................................................................19

3.5.ELECTRICALCONNECTIONOFTHEDISPENSER................................................................................................................20

4.DISPENSERSETTINGANDBASICFUNCTIONS............................................................................................21

4.1.TBELTMCOUNTER................................................................................................................................................21

5.OPERATION.............................................................................................................................................27

5.1.INSTRUCTIONSFORSAFEOPERATION..........................................................................................................................27

5.2.DISPENSERCOMMISSIONING.....................................................................................................................................28

5.3.DISPENSEROPERATION............................................................................................................................................30

6.MAINTENANCEANDSERVICE..................................................................................................................34

6.1.MAINPRINCIPLESOFDISPENSERMAINTENANCE............................................................................................................34

6.2.TROUBLESHOOTINGANDSOLVINGDISPENSERDEFECTS...................................................................................................36

6.3.SERVICEOFDISPENSERS...........................................................................................................................................38

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TATSUNOEUROPEa.s.,www.tatsuno‐europe.com

4

INTRODUCTION

ThisQuickUserGuideisintendedfortheusersofTATSUNOEUROPEelectronicCNGdispensersandownersofservice

stationwheredispensersareinstalledandoperated.TATSUNOEUROPEa.s.recommendsthoroughreadingofthismanual.

Themanualmustbeavailabletothedispenserattendantduringoperationandregularmaintenanceofdispensers.

Makeitavailabletootherownersandusers.

Performupdatesofregulationsandmanuals.ThisQuickUserGuidetogetherwithInstallationandUserGuideis

possibletoviewanddownloadhere:http://www.tatsuno‐europe.com/_en/download/

Thecontentsofthemanualatthetimeofitsreleasecorrespondstoreality.Themanufacturerreservestherighttoalterthe

technicalspecificationsofthedeviceoritspropertieswithoutawrittennotice,duetoitsdevelopmentandcontinuous

improvement.Allrightsarereserved.Nopartofthismanualmaybereproducedortransferredwithoutawrittenapproval

ofTATSUNOEUROPEa.s.

Documentrevisions

RevisionNo./DateChangesMadeby

Revision00/5.9.2018 BasicversionofthedocumentMilanBerka

Revision01/31.3.2022Updateoftechnicaldata,errormessages,dispensersettings(PDEX5),OceanTowerCNG MilanBerka

1. INTRODUCTORYINFORMATION

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Symbolsusedinthismanual:

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 

WarningExplosionhazardAttention!Electricaldevice



SmokingforbiddenOpenflameuseforbiddenUseofmobilephonesforbidden

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Termsusedinthismanualrequiringspecialattention:

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CAUTION

Failuretomeettherequirementsstatedtogetherwiththistermmaycreateconditionsleadingtoapersonal

injuryordeathortoextensivelossofproperty.



WARNING

Failuretomeettherequirementsstatedtogetherwiththistermmayleadtoapersonalinjuryand/ormay

causedispenserdamage.

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NOTICE

Itemsstatedtogetherwiththistermdrawreader’sattentiontolegaland/orstatutoryrequirementsthatregulate

theassemblyanduseofdispensers.Failuretomeettheserequirementsmaycreateadangeroussituationand/orresultin

dispenserdamage

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NOTE

Itemsstatedtogetherwiththistermaretodrawreader’sattentiontoassemblyprocedures,techniques,and

operatingmethodsetc.thatareimportanttoensurecorrectassemblyandproperoperationofdispensersandwhich,ifnot

observed,mayresultindamage,failureorpoorperformanceofdispensers.

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CNGdispensersTATSUNOEUROPE‐QuickUserGuide,revision01,March2022

5

1.1. PERMITTEDUSE

TATSUNOEUROPEdispensers,OCEANCNGtypeseries,aredesignedforstationaryormobileplacementfor

refuellingmotorvehicleswithcompressednaturalgas(CNG)inagivenamountfromagasstoragetoatankofa

motorvehicles.

CAUTIONDispensersarecomplexdevicesthatmustsecureawholerangeofdifficultfunctions.Therefore,tanksand

pipelinesmustbecleanedandfuelmustbecheckedforcleanlinessbeforecommissioning(Filterclogginginadispenser

cannotbeconsideredareasonforwarrantyrepair!).Aninspectionofwiringandacheckofconnectioncorrectnessmust

beperformedbeforecommissioningtopreventanyelectricshockinjuriesandtoensuresafetyagainstexplosion(fuels

arecombustiblesofclassI).

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NOTICEAnymodificationofthedispensermayinvalidatethedevicecertification.Refertocertificationdocumentsand

manufacturerinstructionmanualsifanymodificationofthewiringand/ordeviceisconsidered.

Eachdispenserisproperlytestedinthefactoryintermsofitsfunction,safety,andmetrology.Thedeliveryofeachdispenser

alsocontainscertificationdocumentsthatmustbesubmittedbytheoperatorondemand.

1.2. HEALTHANDSAFETY

1.1.1. LISTOFSAFETYFACTORS

AnyodourofCNG(methane)mustbeimmediatelyreported.

Itisnecessarythatallworkatthefuelstation,especiallyconstructionandrepairs,isperformedfillyin

compliancewiththislist.

Itistheobligationoftheconstructorthatallhisemployeescomplywithalllaws,directives,andother

regulations.

Gas(CNG)mayonlybestoredintanksandcontainerscompatiblewith.



Locationsrequiringhighercarefulness

Pressurecontainers,supplypressurepipesanddispensers.

Anyplacesneardispensersandpressuretanksduringfilling,especiallyinstillair.

1metercircuitaroundthegaspipes.

Thefilters.

1.1.2. OBLIGATIONSOFEMPLOYEES

Toensureoptimumpreventionofinjuries,inadditiontogeneralrulesforemployeeprotectionitisnecessary

toconsideralsonationallegislationaboutemployeeprotectionandactivelysupportallmeasuresimproving

safetystandards.

Anemployeeisobligedtoobserveallcompanyguidelinesaboutaccidentpreventionexceptforthecaseswhen

theseguidelinesareassessedasillegitimate.

Employeesmustnotactaccordingtoanyinstructionthatviolatesafetyrules.

Employeesmayusedesignedtoolsonlyfortheiroriginalpurposesthataredefinedbythecompanyitself.

Ifanemployeedetectsatoolunsuitableintermsofsafety,he/shemustimmediatelyremovethedefect.Ifthe

defectremovalisnotwithintheemployee`sjobcontentorifanemployeedoesnothaveenoughknowledge

foritsremoval,he/shemustimmediatelyinformhis/hersuperordinate.

Thesameappliesalsotothefollowing:

Workingmaterialsthatarenotproperlypackedorcorrectlydescribedsothattheycorrespondtosafety

requirements.

TATSUNOEUROPEa.s.,www.tatsuno‐europe.com

6

Workingmethodsandprocessesthatarenotcorrectlycoordinatedorcheckedsothattheycorrespondto

safetyrequirements.

Ifdangerousproceduresareperformedbyseveralpersons,permanentflawlesscommunicationbetweenthem

isnecessarytopreventhazardoussituations.Insuchacaseapersonmustbeappointedandauthorizedto

performoverallsupervision.

1.1.3. DANGER

Beforestartingwork,thedispensermustbeinsulated(i.e.,completelydisconnectedfromthepowersupply)and

themainswitchmustbeswitchedoff.Thesubmersiblepump(ifused)andthecontrolsignalsfromthedispenser

mustalsobeinsulated.Thisensurestechniciansafety.Asafurtherprecaution,turnoffthemainpowersupplyin

thefuelstationboothandplacethereaclearwarningtopreventitfrombeingaccidentallyswitchedon.Itisnot

allowedtoturnonthedispenserbeforeitischeckedandapprovedbyanauthorizedtechnician.Thisauthorization

issubjecttotherelevantnationallegislation.Removedpackagingandfacingmaterialmustbestoredinsuchaway

astopreventdamagetopartsandpersonalinjury.Coversthatcanbeopened,suchasthecounterbox,shouldbe

handledwithcare.Ensurethatthefuseisinthecorrectpositiontopreventthelidfromfallingoffontheheadof

theservicetechnicianoranotherperson.Forunmannedfuelstations,theInstallationandUserManualmustbe

availabletoallend‐users.Itshouldbeplacedvisiblyonthenoticeboardandilluminatedenoughtobereadableat

night.Forunmannedfuelstations,breakawaycouplingsmustalsobeusedtoreducetheriskinthecaseofdeparture

afterthedeliverynozzlehasbeenforgotteninthevehicletank.

WARNINGOnlyqualifiedpersonnelauthorizedtodosomayperformconnectinganddisconnectingto/fromtheelectrical

system.Workinhazardousareasmustbeensuredbycomplyingwithallapplicablelegalstandards.

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1.1.4. PERSONALPROTECTIVEEQUIPMENT

Protectiveclothing

Thefollowingclothingmustalwaysbewornduringdispenserinstallationandmaintenance:

Protectivehelmet.

Protectivefootwear(conductive).

Protectiveleathergloves.

Anti‐staticclothing.

Eyeprotection.

Protectiveequipmentforworkinahazardousenvironment

Thefollowingsafetyequipmentisrequiredtoworkinahazardousenvironment:

Onlyspark‐freetoolsarepermittedwhenworkingonthedispenser.

Itisstrictlyforbiddentouseelectrictools.

Onlyexplosion‐protectedworkinglightsarepermitted.

Itisstrictlyforbiddentousetelecommunicationtoolsinhazardousareas.

Safetyinstructions

Thefollowingsafetyinstructionsmustbeobservedduringinstallationandmaintenance:

Wearsuitableprotectiveclothingandgloves.

Smokingandopenfireareforbidden.

Longhairandtiescanbetrappedinmovingparts.Hairmustbereasonablycovered.



Whilerefillingmotorvehicleswithcompressednaturalgas(CNG)isifforbiddentosmokeanduseopenflamewithin

aradiusof10m–appliesalsotopassengersinsidethevehicle.Thisbanmustbelocatedinavisibleplace.Safety

labelsandsymbolsareusedaccordingtoČSN018013.Avisiblenoticeaboutswitchingofftheengineoftherefilled

vehicleanditsauxiliaryheatingwithacombustionchambermustbelocatedatthedispenser.Thevehiclemustbe

CNGdispensersTATSUNOEUROPE‐QuickUserGuide,revision01,March2022

7

securedagainstspontaneoussettinginmotion.Acarbon‐dioxideextinguisherordry‐powderextinguisherwitha

fillingofatleast6kgmustbelocatedateachdevice.Thedevicethatisoutofordermustbesecuredagainstits

misusebyanunauthorizedperson.

Devicedesignsafety

DEVICEDESIGNSAFETYISGUARANTEEDBYTHEMANUFACTURER

ThedispenserdesignmeetstherequirementsofENISO80079‐36andENIEC60079‐0standardsandisdesignedfor

operationinenvironmentsdesignatedbysymbolsII2GIIAT3statedonthetypelabelofthedispenser.Withregardto

theoperationsafetyinthepotentiallyexplosiveenvironment,dispensercomplianceassessmentwasperformedand

documentationarchivingwascarriedoutaccordingtoarticle10,par.1b(2)oftheGovernmentDecreeNo.116/2016Coll.

(article13,par.1b(ii)oftheEuropeanParliamentandCouncilDirectiveNo.2014/34/EU)inaPhysical‐TechnicalTesting

InstituteinOstrava–Radvanice,notifiedbodyNo.1026withthearchivenumberA484‐16.Intermsofpressuresafety,EU

verificationoftheunit(ProcedureG)wasperformedattheCNGdispenseraccordingtotheAppendixNo.3,point11ofthe

GovernmentDecreeNo.26/2003Coll.asamended(AppendixNo.III,point10oftheEuropeanParliamentandCouncil

DirectiveNo.2014/68/EU)bythenotifiedbodyNo.1017TÜVSUDCzechs.r.o.,Novodvorská994,14221Prague4.

Operatingsafety

Theoperatorisresponsibleforthefuelstationoperationandisobligedtoentrustitsoperationonlytotrainedemployees

havingrelevantauthorization.Thetaskoftheattendantis,whileobservingallsafetyregulations,competentlyrefillCNG

pressurestoragetanksofrefilledmotorvehiclesandchecktheconditionofdispensers,reservoirs,machineryoperation,

gaspressureandkeepprescribedoperatingrecordsinregularintervals.

Attendant’sresponsibilities

Keeptheoperateddevicesinasafeandpropercondition.

Observeoperatingrulesandregulationsandoperatinginstructionsofgasdevices.

Immediatelyinformtheoperatorabouteachfailure,defectorabnormalityduringthegasdeviceoperationand

immediatelydecommissionthedeviceincaseofdangerofdelay.

Permanentlykeepthegasdevicetidyandcleanandensurethatnounauthorizedpersonsarenearbythedevice.

Immediatelyinformtheoperatoraboutcircumstancesthatimpedethedeviceoperationfortheattendant(in

caseofsuddenindisposition).

Writedowntherecordsintotheoperationlogbookabouttheshiftstartandfinish,inspectionsperformedby

theattendantandmaintenancework,repairs,inspections,andaudits.

ThefuelstationandCNGdispenserattendantmustnotperformanyrepairsofthemachineryandmodifythe

settingsofsafetyfittingsonhis/herown.

Aspecialcaseisperformingserviceinterventions

Aserviceworkermustnotviolatetheoperatingsafetyduringrepairsandotheractivities.He/shemust

payspecialattentiontoremovingthecoversofthedispensernottocauseanyinjuryofhimnoracasual

customer.

Whilehandlingofelectricalcomponents,he/shemustensuresafedisconnectingofelectricalenergy

supply.

Onlyapprovedcomponentsmaybeusedforpartreplacements.Allpartssubjecttoapprovalmustbe

alwaysputintoconditionwhichisprescribedbytechnicaldocumentation(airtightness,grounding,

electrostaticallyconductivedeliveryhoses,etc.).

Environmentalsafety

TheCNGdispenserandthefillingunitmaybefittedwithsensorsofthegasleakdetector(theyarenotastandardpart

ofthedispenserdelivery)whichcanbeconnectedtotheevaluationunit.Incaseofgasleak(lowconcentration)theunit

TATSUNOEUROPEa.s.,www.tatsuno‐europe.com

8

shallautomaticallysignaltheleakandincaseofdanger(higherconcentration)itshallimmediatelydecommissionthe

wholesystem.Incaseofasmallgasleaktheattendantofthefuelstationshallcheckthesystemandifhe/shedoesnot

findanydefect,leakedgasshallbeventilatedandthesystemshallbeputagainintooperation(smallleakwhile

connectinganddisconnectingthedeliveryhose,influenceofexhaustfumes).Incaseofhigherconcentrationsofleaked

gas,theevaluationunitshalldisconnecttheelectricalsystemfromoperation.Thefuelstationattendantshall

decommissionthefuelstationandannouncethedefecttoaspecializedcompanythatshallperformtherepair.

2. TATSUNOEUROPEDISPENSERS

2.1. DESCRIPTIONOFDISPENSERS

AllTATSUNOEUROPEdispensersareequippedwithhighqualityhydraulicsandapowerfulreliableelectroniccounter.All

dispensersworkinthemanualmode–independently,offline–aswellastheautomatedmode,whentheyarecontrolled

remotelyfromthekioskofafuelstationandconnectedtothecashregister(POS)viaadataline.Alldispensershavebody

parts(covers,doors,lids,etc.)madeofsteelpaintedsheetmetalorstainless‐steelsheetmetal.Supportingpartsofdispenser

framesaremadeofsteelpaintedsheetmetalofathickness0.8to2.5mm,orstainless‐steelsheetmetal.Eachdispenseris

equippedwithanelectroniccounterwithitsowndiagnosticsanddisplaysshowingthedeliveredamountofmoneyinthe

currencyofthecountryofinstallation,theamountoffuelinkilogramsandthefuelunitprice.Displaysofthefueldispensers

specifiedforprivateusedisplayonlythedispensedfuelquantityinkilograms.

NOTICEStandardpaintedversionsofTATSUNOEUROPEdispensersarenotintendedforuseinhighhumidity,chemical

andsaltwaterareas.ForsuchapplicationsTATSUNOEUROPEsuppliesoptionsusingstainlesssteelmaterials.

Thecompressednaturalgas(CNG)dispensingmodulehasapressurepartfittedwithcertifiedcomponentsmade

ofstainlesssteelorgalvanizedsteel.TheaccesstotheCNGpressuresystemisfittedwithalever‐closableballvalve,

then25µminputparticlefilterstoprotectpressurecomponentandequipment.Gasfillingisregulatedbyvalvesand

securedwithcheckvalves.Theamountofgasflownthroughismeasuredwithamassmetertheinputofwhichis

fittedwithanelectronicpressuresensorandmechanicalpressuregauge(manometer).Allsuchpressure

connectionsareperformedbyusingstainlessorgalvanizedsteelpipeswithahigh‐qualityconnectionsystem(two

rings).Allfixturesandbracketsinthepressuresectionaremadeofgalvanizedsheetmetal.Theoutputofthe

pressuremoduleandfixtureofdeliveryhosesissecuredwithafixedconnectiontowhichadeliveryhoseis

connectedwhichisfittedwithasafetybreakawaycouplingthatshutsthegasflowthroughthedeliveryhoseon

bothsidesinforcibletensionstresswithfollowingdisconnection.Thedeliveryhoseendswithadeliverynozzle.The

pressuresectionoftheCNGdispensermaybefurtherequippedwithaheatsensorformeasuringtheambient

temperature.Installationoftheheatsensorallowsactivationofthefillingtemperaturecompensationfunction

Fillingwithtemperaturecompensationensuresthatthevehiclestoragetankisalwaysfilledwithamaximumamount

ofgaswhileobservingtheconditionofmaximumpressureinthetankof20MPaat15°C.



CNGdispensersTATSUNOEUROPE‐QuickUserGuide,revision01,March2022

9

2.2. BASICTECHNICALPARAMETERS

Table1‐CNG(compressednaturalgas)dispensersandmodules

MassmeterCNG050CNGmass

MaximumflowrateQmax[kg/min]30/7030/70

MinimumflowrateQmin[kg/min]20.8

LowestmeteringMMQ[kg]22

Fluidtemperaturerange[°C]‐25to+55‐50to+80

Ambienttemperaturerange[°C]‐40to+55‐40to+60

MaximumtankpressurePst[MPa]30.0

MaximumgaspressurePmax[MPa]30.0

MinimumgaspressurePmin[MPa]2.0

MaximumdeliveringgaspressurePv[MPa]20.0@15°C/26.5

Maximumunitprice(numberofdigits)9999(4)or99999(5)*

Maximumamounttopay(numberofdigits)999999(6)or9999999(7)*

Maximumquantity(numberofdigits)999999(6)or1999999(6.5)*

Scaleinterval[kg]0.01or0.001

DisplaytypeElectronic

TypeofmediumCompressednaturalgas

FiltrationofmechanicalparticlesInputfilter>25µm

Accuracyclass1.0(1.5OIMLcertificate)

MechanicalclassM2

ElectromagneticclassE1

HumidityCondensing

LocationOpen

MeasuredunitMass[kg]

ElectroniccounterTBELTM

Programversion(W&Mchecksum)1.01(4092),1.02(24AD)

Calculatorpowering 230V±10%;50Hz;max.300VA

Electro‐magneticvalvesTwo‐state;+24VDC/max.1A

*Datatransmissionoftheentirecontentsofthedisplaywiththenumberofdigits7/6.5/5isonlypossibleusingtheextendedcommunicationprotocol(8/8/6)

2.3. DISPENSERMODELIDENTIFICATION

ThebasicdesignoftheOCEANCNGseriesbusinessbrandingis:

1234 567

BMP4032.OWD/CNG

Astand‐alonedispenseralwaysstartswithaBMPabbreviationfollowedbyaclarificationofthedispenserconfigurationand

design.

FieldValuesDescription



1‐‐‐‐‐‐‐‐‐‐‐>Devicetype

BMPDispenser.Standalonedispenser.

2‐‐‐‐‐‐‐‐‐‐‐>Seriesofdispensers

40OCEAN.DispensersoftheOCEANEURO,OCEANSMART,OCEANTOWERseries.

31.2to3Numberofproducts.Numberofpressuregasinputs.

41,2to4Numberofdeliveryhoses.Itcorrespondstothenumberofmeasuringsystems.

5‐‐‐‐‐‐‐‐‐‐‐>Dispenserdesign.

OE*OCEANEUROdispensers

OSOCEANSMARTdispensers

OWOCEANTOWERdispensers

6‐‐‐‐‐‐‐‐‐‐‐>Dispenserorientation

DDouble‐sideddispenser.

LSingle‐sideddispenser–left.

RSingle‐sideddispenser–right.

7‐‐‐‐‐‐‐‐‐‐‐>Specifyingabbreviation

/CNGCNG(compressednaturalgas)dispenserormodule.

/HIncreasedfillingperformanceofoneCNGhose(<70kg/min).

‐2CSimultaneousdeliveryoftwodeliveryhosesononesideofthedispenser.

‐4CSimultaneousfillingoffourdeliveryhosesonadispenser.

/*Note:SerialproductionoftheOCEANEUROandOCEANTALLseriesdispenserswasterminatedinOctober2020.

TATSUNOEUROPEa.s.,www.tatsuno‐europe.com

2.3.1. DISPENSERPARTSMARKINGCONVENTIONS

Figure1illustratestheTATSUNOEUROPEdispensermarkingandsortingsystem.Inthecaseofadouble‐sided

dispenser,therightsideofthedispenserisalsoreferredtoassideAandtheleftsideisreferredtoassideB.Fora

one‐sidedleftorone‐sidedrightdispenser,itisalwaysonlysideA.



Figure1‐Dispensermarkingsystemwiththerecommendedarrivaldirection



Table des matières

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