Swann AMI CACE Manuel utilisateur
AMI CACE
Version 6.20 and higher
A-96.250.871 / 120417
Operator’s Manual
© 2016, SWAN ANALYTISCHE INSTRUMENTE AG, Switzerland, all rights reserved
subject to change without notice
Customer Support
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around the world. For any technical question, contact your nearest
SWAN representative, or the manufacturer:
SWAN ANALYTISCHE INSTRUMENTE AG
Studbachstrasse 13
8340 Hinwil
Switzerland
Internet: www.swan.ch
E-mail: [email protected]
Document Status
Title: Monitor AMI CACE Operator’s Manual
ID: A-96.250.871
Revision Issue
00 Oct. 2016 First edition
AMI CACE
A-96.250.871 / 120417 1
Table of Contents
1. Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1. Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2. General Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3. Restriction for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1. Description of the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2. Instrument Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3. Instrument Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1. Installation Checklist Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2. Mounting of Instrument Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3. Connecting Sample Inlet and Outlet. . . . . . . . . . . . . . . . . . . . . . . 16
3.3.1 Swagelok Fitting Stainless Steel at Sample Inlet . . . . . . . . . . . 16
3.3.2 EDI module tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.3 Tube at Sample Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4. Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5. Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.6. Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.6.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.6.2 Alarm Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.6.3 Relay 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.7. Signal Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.7.1 Signal Output 1 and 2 (current outputs) . . . . . . . . . . . . . . . . . . 25
3.8. Interface Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.8.1 Signal Output 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.8.2 Profibus, Modbus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.8.3 HART Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.8.4 USB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4. Instrument Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.1. Establish sample flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5. Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.1. Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.2. Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.3. Software Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.4. Changing Parameters and values . . . . . . . . . . . . . . . . . . . . . . . . 33
2A-96.250.871 / 120417
AMI CACE
6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.1. Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2. Stop of Operation for Maintenance. . . . . . . . . . . . . . . . . . . . . . . . 34
6.3. Maintenance of the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.3.1 Remove the Sensor from the Flow Cell. . . . . . . . . . . . . . . . . . . 35
6.3.2 Install the Sensor into the Flow Cell . . . . . . . . . . . . . . . . . . . . . 35
6.4. Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.5. Longer Stop of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.1. Error List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.2. Tube numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7.3. Replacing the EDI module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8. Program Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.1. Messages (Main Menu 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.2. Diagnostics (Main Menu 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.3. Maintenance (Main Menu 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.4. Operation (Main Menu 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.5. Installation (Main Menu 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
9. Program List and Explanations. . . . . . . . . . . . . . . . . . . . . . . . . 50
1 Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
10. Default Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
11. Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12. Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
AMI CACE
Safety Instructions
A-96.250.871 / 120417 3
AMI CACE - Operator’s Manual
This document describes the main steps for instrument setup, oper-
ation and maintenance.
1. Safety Instructions
General The instructions included in this section explain the potential risks
associated with instrument operation and provide important safety
practices designed to minimize these risks.
If you carefully follow the information contained in this section, you
can protect yourself from hazards and create a safer work environ-
ment.
More safety instructions are given throughout this manual, at the
respective locations where observation is most important. Strictly
follow all safety instructions in this publication.
Target
audience
Operator: Qualified person who uses the equipment for its intended
purpose.
Instrument operation requires thorough knowledge of applications,
instrument functions and software program as well as all applicable
safety rules and regulations.
OM Location Keep the AMI Operator’s Manual in proximity of the instrument.
Qualification,
Training
To be qualified for instrument installation and operation, you must:
read and understand the instructions in this manual as well as
the Material Safety Data Sheets.
know the relevant safety rules and regulations.
4A-96.250.871 / 120417
AMI CACE
Safety Instructions
1.1. Warning Notices
The symbols used for safety-related notices have the following sig-
nificance:
DANGER
Your life or physical wellbeing are in serious danger if such
warnings are ignored.
Follow the prevention instructions carefully.
WARNING
Severe injuries or damage to the equipment can occur if such
warnings are ignored.
Follow the prevention instructions carefully.
CAUTION
Damage to the equipment, minor injury, malfunctions or incor-
rect process can be the consequence if such warnings are ig-
nored.
Follow the prevention instructions carefully.
Mandatory
Signs
The importance of the mandatory signs in this manual.
Safety goggles
Safety gloves
AMI CACE
Safety Instructions
A-96.250.871 / 120417 5
Warning Signs The importance of the warning signs in this manual.
Electrical shock hazard
Corrosive
Harmful to health
Flammable
Warning general
Attention general
6A-96.250.871 / 120417
AMI CACE
Safety Instructions
1.2. General Safety Regulations
Legal
Requirements
The user is responsible for proper system operation.
All precautions must be followed to ensure safe operation
of the instrument.
Spare Parts
and
Disposables
Use only official SWAN spare parts and disposables. If other parts
are used during the normal warranty period, the manufacturer’s
warranty is voided.
Modifications Modifications and instrument upgrades shall only be carried out by
an authorized Service Technician. SWAN will not accept responsi-
bility for any claim resulting from unauthorized modification or alter-
ation.
WARNING
Electrical Shock Hazard
If proper operation is no longer possible, the instrument must be
disconnected from all power lines, and measures must be taken
to prevent inadvertent operation.
To prevent from electrical shock, always make sure that
the ground wire is connected.
Service shall be performed by authorized personnel only.
Whenever electronic service is required, disconnect in-
strument power and power of devices connected to:
– relay 1,
– relay 2,
– alarm relay
WARNING
For safe instrument installation and operation you must read
and understand the instructions in this manual.
WARNING
Only SWAN trained and authorized personnel shall perform the
tasks described in this document.
AMI CACE
Safety Instructions
A-96.250.871 / 120417 7
1.3. Restriction for use
The AMI CACE is designed for determination of:
specific (total) conductivity
cation (acid) conductivity after the cation exchanger (CACE)
in power plant water.
It calculates the pH value and the concentration of the alkaline sub-
stance (NH3, morpholine, etc.) if an alkaline substance is present in
the water.
It is not suitable for pH determination in high purity water before
alkalization agent addition.
Conditions for pH calculation:
only 1 alkalization agent in the sample
the contamination is mostly NaCl
phosphate concentration is < 0.5 ppm
pH value is > 7.5, and < 11.5
if pH value is < 8, the concentration of contaminant must be
small compared to the concentration of the alkalization agent
No sand. No oil. Use of film forming products may reduce lifetime of
EDI module.
The sample must not contain any particles which may block the
flow cell. Sufficient sample flow is coercive for the correct function
of the instrument.
8A-96.250.871 / 120417
AMI CACE
Product Description
2. Product Description
2.1. Description of the System
Application
Range
Complete monitoring system for the automatic, continuous mea-
surement of the specific (total) conductivity before a cation ex-
changer and the cation (acid) conductivity after a cation exchanger
(CACE).
Based on difference conductivity measurement, the pH of the sam-
ple can be calculated.
Special
Features
Temperature compensation curves for conductivity measure-
ment:
– Strong acids (HCI)
– Strong bases (NaOH)
– Ammonia
– Morpholine
– Ethanolamines (ETA)
– Neutral salts
–UPW
– Coefficient
Flow monitoring
Calculation of pH according to VGB 450L, edition 2006
Calculates the concentration of an alkaline substance present
in the water (ammonia, morpholine or ethanolamines).
Signal
Outputs
Two signal outputs programmable for measured values (freely scal-
able, linear, bilinear, log) or as continuous control output (control
parameters programmable).
Current loop: 0/4–20 mA
Maximal burden: 510
Third signal output available as an option. The third signal output
can be operated as a current source or as a current sink (selectable
via switch).
Relays Two potential-free contacts programmable as limit switches for
measuring values, controllers or timer for system cleaning with au-
tomatic hold function. Both contacts can be set as normally open or
normally closed with a jumper.
Maximum load: 1 A/250 VAC
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