Superb SB12V100E-ZC Manuel utilisateur
Manual
13.2V/100 Ah
(1.3kW LiFePO4)
LITHIUM BATTERY
SB12V100E-ZC
2
User Manual SB12V100E-ZC Lithium Iron Phosphate battery
Dear customer,
This manual contains all the information necessary to install, use and maintain the SuperB
SB12V100E-ZC Lithium Iron Phosphate Battery. We kindly ask you to read this manual
carefully before using the product. In this manual, the SB12V100E-ZC battery will be referred
to as: the Li-Ion battery.
This manual is meant for the installer and the user of the Li-Ion battery. Only qualified,
certified personnel may install and perform maintenance on the Li-Ion battery.
Please consult the index at the start of this manual to locate information relevant to you.
This is the original manual, keep it in a safe location!
Copyright©Super B b.v. All rights reserved. Licensed software products are owned by
Super B or its subsidiaries or suppliers, and are protected by national copyright laws and
international treaty provisions. Super B products are covered by Dutch and foreign patents,
issued and pending. Information in this publication supersedes that in all previously published
material. Specifications and price change privileges reserved. Super B is a registered
trademark of Super B b.v.
For more information, or to order documents, contact:
Super B b.v.
Diamantstraat 1e
7554 TA Hengelo (Ov)
The Netherlands
Tel: +31(0)748200010
Fax: +31(0)748200011
E-mail: info@super-b.com
www: www.super-b.com
Lithium batteries to perform bettersuper B
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Table of content
1. Introduction 5
1.1. Product description 5
1.2. Glossary of Terminology 5
1.3. Used symbols 6
2. Product specifications 6
2.1. Product features 6
2.2. General product specifications 6
2.3. Technical specifications 7
2.3.1. Battery designation 7
2.3.2. Electrical properties 7
2.3.3. Dimensions 8
2.4. Environmental conditions 8
2.5. Required tools 9
2.6. Components 9
2.6.1. List of components 9
2.7. Connections, indicators and battery controls 10
2.7.1. Con1 (I/O Connection 4) 11
2.7.2. Con2 (I/O connection 7) 11
2.8. Peripheral equipment 11
2.8.1. Obligatory 11
2.8.2. Optional 12
3. Safety guidelines and measures 12
3.1. General 12
3.2. Installation 12
3.3. Use 13
3.4. Disposal 13
3.5. Safety symbols and markings on product 13
4. Installation 14
4.1. General information 14
4.2. Unpacking 14
4.3. Preparing the battery for use 14
4.3.1. Placement of the battery 14
4.3.2. Placement and removal of a fuse 15
4.4. Connection wires 16
4.5. Installing the battery in an electrical circuit 16
4.5.1. Installing a Battery Disconnect device, 16
4.5.2. Connecting CANopen interface 17
4.5.3. Connecting the battery to the load 19
4
4.5.4. Connecting a charger to the battery 21
4.5.5. Disconnecting a battery 21
4.5.6. More configuration options 22
5. Battery use 25
5.1. General information 25
5.2. Charging 25
5.2.1. Charging rate 25
5.2.2. Charging method 25
5.2.3. Battery balancing 27
5.2.4. Serial String balancing 28
5.2.5. Determining the battery’s state of charge (SoC) 28
5.3. Battery use 29
5.3.1. Battery fault condition 29
5.4. Battery Monitoring Software 29
5.4.1. Continuous Battery Monitoring 30
5.4.2. Battery History Recording 31
6. Inspection, cleaning and maintenance 31
6.1. General information 31
6.2. Inspection 31
6.3. Cleaning 32
6.4. Maintenance 32
7. Storage 32
8. Transportation 32
8.1 General 32
9. Disposal and recycling 33
9.1. General information 33
10. Troubleshooting 34
11. Warranty and liability 36
Appendix I Declaration of Conformity 38
Appendix II Certificate of Compliance 39
Appendix III Performance Graphs 40
Appendix IV Conductor requirements 42
Lithium batteries to perform bettersuper B
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1. Introduction
1.1. Product description
The SB12V100E-ZC is a Lithium Iron Phosphate rechargeable battery. Potential applications
of this battery include: off grid power supply, marine power supply, medium for (renewable)
energy storage (traction) battery for vehicles. The boundaries of its use, as described in
this manual should always be upheld. The Li-Ion battery may not be used in medical or in
aviation related applications. The Li-Ion battery may not be used for any purposes other than
described in this manual. Using the battery for any other purpose will be considered improper
use and will void the warranty of the product. Super B b.v. cannot be held responsible for any
damage caused by improper, incorrect or unwise use of the product. Read and understand
this manual completely before using the product.
Super B provides a CE declaration of conformity (appendix 1) and a Certificate of Compliance
(appendix 2) for the product. In accordance with CE guidelines, a design and manufacturing
schedule is available. A Material Safety Data Sheet is also available.
The SB12V100E-ZC complies with the following council directives:
• 2006/66/EC on Environmental EU Compliance
• 2004/108/EC (December 15, 2004) on Electromagnetic Compatibility
The SB12V100E-ZC complies with the following standards:
• EMC: Emission - EN61000-6-3 (2007) +A1 (2001); Immunity - EN6100-6-2 (2005) + AC (2005)
• IEC 62133, Safety IEC Compliance
• IEC 61960{ed2.0}, Performance IEC Compliance
• IEC 62281, Transportation IEC Compliance
During the use of the product, user safety should always be ensured, so installers, users,
service personnel and third parties can safely use the product. The user must always have
access to this manual; keep it in a safe accessible location.
1.2. Glossary of Terminology
Endurance Life-cycle: The products maximum lifespan, achieved by adhering to the
guidelines presented in this manual.
Charge cycle: A period of use from fully charged, to fully discharged, and fully
recharged again.
BCI: Battery Communication Interface
SoC: State of charge
6
1.3. Used symbols
The following icons will be used throughout the manual:
!
Warning! A warning indicates severe damage to the user and/or product may occur when a
procedure is not carried out as described.
!
Caution! A caution sign indicates problems may occur if a procedure is not carried out as
described. It may also serve as a reminder to the user.
2. Product specifications
2.1. Product features
• Traction battery
• Lithium Iron Phosphate (LiFePO4)
- Safe lithium technology
- Superior abuse tolerance
• Integrated BMS (Batterie-Managementsystem)
• Glass fiber reinforced plastic (GRFP) Casing, Aluminum / PE sandwich side panels
• Terminals for 2 x 95mm2 wire connection per terminal
• Integrated fuse, 32V / 300A
• 3C continuous discharge (300A)
• CANopen interface for battery monitoring
• Battery monitoring / History Storage
• Adaptive cell balancing
• Serial string equalization
• Serial string connection up to 1150V DC
• Battery Disconnect device, Relay, Latching relay (bi-stable)
• Battery Disconnect device, CAN Controlled
2.2. General product specifications
Product name: SB12V100E-ZC
Producer: Super B b.v.
Battery type: Lithium Iron Phosphate (LiFePO4)
Product Lifespan: +/-5 to 10 years or 1000-2000 cycles at 1C charge / discharge
or 8000 cycles at C3 charge / discharge*
*The lifespan value given above is an indication. Battery lifespan depends strongly on the
applied charging and discharging loads. For more information on the lifespan of the battery,
appendix II may be consulted.
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2.3. Technical specifications
Mass: 18.5 kg +/- 0.250 kg
Ingress protection rating IP53
2.3.1. Battery designation
Battery designation: 9586 100 9305 0
2.3.2. Electrical properties
Nominal voltage 13.2V DC
Charge method CCCV
Maximum end of charge voltage 15.4V
End of charge voltage for endurance (cycle life) 14.4V DC
Charge current 100A (1C)
Charge current for endurance (cycle life) 33.3A (C/3)
End-of-discharge voltage 8V DC
End-of-discharge voltage for endurance (cycle life) 10V DC
Maximum serial string connection voltage 1150V DC
Discharge current 300A (3C)
Discharge current for endurance (cycle life) 33A (C/3)
Discharge pulse current (10 seconds) (external fuse) 800A (8C)
Discharge pulse current (60 second) (external fuse) 500A (5C)
Discharge performance at 20 °C (rated capacity) 100Ah / 1320Wh
Discharge performance at –20 °C (capacity) 65Ah / 858Wh
High rate discharge performance at 20 °C (capacity) 90Ah / 1188Wh
Short-circuit protection (fuse): 300A
Self-discharge: ± 10% per year
More information on the battery’s discharge performance and capacity may be found in
appendix III.
8
2.3.3. Dimensions
Height (H): 313.00 / 314.00 mm
Width (W): 413.50 / 414.50 mm
Thickness (T): 225.00 / 226.00 mm
313.0
314.0
225.0
226.0
413.5
414.5
2.4. Environmental conditions
!
Warning! The Li-Ion Battery may only be used in conditions specified in this manual.
Exposing the battery to conditions outside the specified boundaries may lead to serious
damage to the product and/or the user.
Use the battery in a dry, clean, dust free, well ventilated space. Do not expose the battery to
fire or water or solvents.
When the batteries are placed in an enclosed environment without air circulation, it’s advised
to provide 2 ventilation holes of 100mm x 100mm each. This helps to prevent the heath built-up.
Lithium batteries to perform bettersuper B
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Operating temperature range (Charge) (1) -20°C to +60°C
Operating temperature range (Discharge) -20°C to +60°C
Storage temperature range -20°C to +60°C
Relative humidity Between 5 and 85 %, non-condensing
Placement angle (continuously) 90 degrees
Vibrations and shocks As described in UN38.3 and IEC 6228
(1) Fast charging at temperatures lower then 0°C or higher then 45°C can reduce battery life. For maximum battery life a charge temperature
range of 0°C to +45°C is advised. Consult your reseller or Super B for charge rate recommendations for your application.
2.5. Required tools
• M13 Hexagon socket wrench
• Fuse TORX key
2.6. Components
1
2 3 4 5 6 7 8 9 10 11
2.6.1. List of components
1. (1) Super B SB12V100E-ZC Battery
2. (4x) M8 Bolt
3. (6x) M8 Spring washer
4. (6x) M8 Plain washer
5. (2x) M8 Nut
6. (2x) Mega Fuse 32V/300A
7. (1x) Dummy Fuse
8. (1x) Phoenix plug 4
9. (1x) Phoenix plug 7
10. (2x) Terminal cover, Red
11. (2x) Terminal cover, Black
10
2.7. Connections, indicators and battery controls
1 2 3 4 5 6 7
1 2 3 4
1
2
3
64 5
7
8
1. Con 1 (I/O Connection 4; Phoenix FRONT-MC 1,5/4-STF-3,81 1850877)
2. Con 2 (I/O Connection 7; Phoenix FRONT-MC 1,5/7-STF-3,81 1850903)
3. Con 3 (CANopen; 5-pin “micro” style connector)
4. Terminal - (2x 95mm2wire connection)
5. Fuse cover
6. Terminal + (2x 95mm2wire connection)
7. Reset button
8. Fuse connections
Table des matières
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