Super ST-60N Manuel utilisateur
Superior Performance
Unbeatable Pricing
Pride in Workmanship
Energy Efficient
Rugged Construction
SUPER GIANT ENTERPRISE CO., LTD.
E-mail:[email protected]
Website:http://www.superpump.tw
MANUAL
AUTOMATIC DEWATERING ST-60N
1. Instruction
Feature................................................................................................. 2
Application............................................................................................ 2
2. Specication & Dimension................................................................... 3
3. Parts List.............................................................................................. 4
4. Operation Procedure............................................................................ 5
5. Controll Box Layout...............................................................................6
Controller Wiring ..................................................................................7
Hydraulic Circuit....................................................................................8
Air Circuit...............................................................................................9
6. Installation
Cautions..............................................................................................10
Examples.............................................................................................11
Air Compressor and Air Dryer Wiring.................................................12
Control Panel.....................................................................................13
7. Operation
Prior to Automatic running...................................................................14
Automatic running...............................................................................14
Prior to manual running.......................................................................15
Un-sucient cake dewatering and capacity........................................16
8. Trouble shooting.................................................................................17
9. Maintenance.......................................................................................18
10. Appendix
A. Inspection List............................................................................19
B. How to replace the paper roll.....................................................20
INDEX
2
Automatic Dewatering Filter
ST-60 N
(1) (2) (3)
Feature :
1.This machine do the dewatering by air and polution free.
2.Programmable PLC control.
3.No need for sun drying, dewatering by air, fast and polution free.
4.Fully automatic control by setting the timer.
5.Can make cake up to 3.5~4cm for normal slurry and 1.5~3cm for thin viscos
slurry.
6.It will take longer time for thin viscos slurry dewatering.
7.The paper lter area is 0.36m2.
8. Use ne paper to get better ltration.
Application :
1.This machine has triple functions: A: Filteration B: Cake forming C:
Dewatering.
2. Suitable for powder filtration for various surface finishing acid, alkaline,
solvent, oil, settled sludge, phosphoric acid and waste water, actiated carbon,
grinding liquid.
Power on
paper in position hydraulic motor start
plate up
chamber sealed pump start
feeding start
dewatering on roll out cake
feeding stop
stop dewatering
( 1 ) ST- Style
( 2 ) 60-lter plate area(60cmX60cm)
( 3 ) N-Rubber material (NBR)
3
Dimension
Style ST-60N
Filteration area 0.36m2
Paper size 66cm × 50m
Hydraulic motor 2 HP
Air compressor 2 HP
Air operated double
diaphragm pump 1” Outlet
Paper mesh 200 ~ 300(75~48μm)
Power 3Ø,
220V / 380V / 400V / 415V, As per
customer.
Dimension
L1350 mm
W 1180 mm
H2150 mm
Weigth 1100 kg
Specication
4
NO Description NO Description
1 Frame 12 Hydraulic system
2Dewatering valve 13 Limit switch
3 Dewatering check valve 14 Paper roller motor
4 Feeding valve 15 Paper collection rack
5 Upper cover 16 Paper roller
6Pressure gauge 17 FRL set
7 Paper rack 18 Air system solenoid valve
8 Photoelectric switch 19 Control box
9Moving plate 20 Feeding AODD pump
10 Paper rack 21 Water Collection plate
11 Rotate arm
Parts List
5
Operation Procedure
Drain out cake
The dried cake is drained
out and falls into the container
after the dewatering is nished.
Feeding
When the feeding pump is running,
the feeding valve is opened and the
dewatering valve is closed.
The ltration liquid goes back goes
back to the tank.
Dewatering
When dewatering starts, the
feeding valve is closed and the
dewatering valve is opened.
The air goes in, and the liquid is
squeezed out.
6
600
12H 30M 30M 30S
450
自動啟動
AUTO START
壓板上升
PLATE-UP PLATE-DOWN
壓板下降電 源
POWER
油 壓
HYDRAULIC
SYSTEM
緊急停止
STOP
PBLG1 GL1 PBLG2 GL2 GL3
自動 停 手動
AUTO STOP MANUALEMERGENCY
自動停止
STOP
AUTO
壓板上 停 壓板下
PLATE
UP STOP PLATE
DOWN
EPB1 CS1 PBLR3 CS2
GL4 GL5 GL6 GL7
操作時間設定 進 料
FEEDING
脫 液
DE-WATER
濾紙捲紙
ROLLING PAPER
OFF ON OFF ON OFF ON OFF ON
CS3 CS4 CS5 CS6
操作時間設定
OPERATION
進 料
FEEDING
脫 液
DE-WATER
濾紙捲紙
ROLLING PAPER
TIMER
T1 T2 T3 T4
EPB2
緊急停止
EMERGENCY STOP
OPERATION TIMER
操作時間設定
OPERATION TIMER
進 料
FEEDING
脫 液
DE-WATER
濾紙捲紙
ROLLING PAPER
3P15A
NFB
F1
F2
MS1 MC3
R
U1
S
T
U
W
V
V1
U3
W1
W3
V3
TL
Y2
TL
Y0C
TL
Y4
Y6
Y5
TL
0V
X15
X14
0V
X13
X17
0V
24V
X16
. S/S S/S X1 X3 X5 X7 X11 X13 X15 X17
NL X6X4X2X0. X16X14X12X10
Y15
COM0
24V
C0M2
Y5Y3
COM1
Y1 Y13
COM3
Y11Y7
Y00V Y6. Y2 Y4 . Y10 . Y12 Y14
PLC
Power
Fuse
Hydraulic Pump
Paoer Rolling Motor
Control Box Layout
7
Controller Wiring
C0M2
Y5Y3
COM0
24V Y1 COM1 Y13
COM3
Y11
Y7 Y15
X5
Y2 Y4 .Y00V .
X1 X3
X4X2X0
.
L
S/S
N
.
S/S
Y14
Y6 Y10 .Y12
X15
X16
X7 X11 X13
X6
X12
X10
X14
X17
PBLG1
RL
24V
CS1
CS1
CS2
CS2
CS3
PBLG2
PBLR3
0V
T1
CS4
CS5
CS6
T2
T3
T4
TL
PBLG1
MS1&GL1
OL1
SOL*2&GL5
MC3&GL7
SOL&GL2
SOL&GL3
SOL*2&GL6
T1&GL4
T2
T3
T4
PBLG2
PBLR3
TL
RL
EPB1 EPB2
T2T1
SOL
MC3
Y0C
X13
X14
X9 X11
X10
X8
X12
X15
Y11Y9 Y13
Y12Y8 Y10
R3
MS1
R1
R2
Power Input
Hydraulic Pump
Hydraulic Pump
Paper Rolling Motor
Power Input
Stop 1
Emergency Emergency
Stop 2
Paper Rolling
Paper Rolling
Feeding
Feeding
Dewatering
Dewatering
Operation Time
Operation Time
Aoto Stop
Auto Start
Aoto Stop
Auto Start
Auto
Manual
Rolling Time
Dewatering Time
Feeding Time
Operation Time
Hydraulic Pump
Feeding Pump
Air Source
Dewatering
Plate Up
Plate Down
Paper Rolling Motor
Power
Plate Up
Plate Up
Plate Down
Plate Down
Deatering High Pressure
Dewatering Low Pressure
Paper Sensor
Power
380/400
380/400V
8
Hydraulic Circuit
Item Description Quantity
1 Oil Tank 1
2 Strainer 1
3 Motor 1
4 Pump 1
5 Oil Level 1
6 Oil Filler 1
7 Manifold Block 1
8 Pressure Cock 1
9 Pressure Gauge 1
10 Solenoid Valve 1
11 Pilot Check Valve 1
9
Air Circuit
Item Component code Description Quantity
1 N0.20 AODD Pump 1” 1
2 NO.4 Feeding Valve 2” 1
3 NO.5 Dewatering Valve 1/2” 1
4 NO.6 Pressure Gauge 4Kg/cm21
5 NO.17-1,17-4 FRL Set 1
6 NO.18-6 Dewatering Solenoid Valve 1
7 NO.18-3 Solenoid 1
8 NO.18-5 AODD Pump Solenoid Valve 2
9 NO.17-2 Dewatering Regulation Valve 1
Feeding
Valve
Dewatering
Valve
Pressure
Gauge
Dewatering
Air Switch
Feedring
Air Switch
Solenoid
Valve
Solenoid
Valve
Solenoid
Valve
Feeding
Inlet
FRL
Set
Dewatering
Solenoid
Valve
Dewatering
Regulation
Valve
AODD Pump
Solenoid Valve AODD Pump
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