STS 808 Manuel utilisateur
Labeling machine for spreading labels
on cylindrical surfaces
LABEL APPLICATOR
STS 808
Operating manual
/original instruction/
STS 808
LABEL APPLICATOR
MC
V.4.02
phone: (+359) 66 801 536 fax: (+359) 801 547
[email protected] www.stselectronics.eu
- 2 - STS808
Content
Pictograms used........................................................................................... page 3
1. Introduction...................................................................................................... page 3
Proper use.................................................................................................... page 4
Equipment .................................................................................................. page 5
Scope of delivery ........................................................................................ page 5
Technical data ............................................................................................ page 5
Noise information. ...................................................................................... page 5
2. General safety instructions for handling electrical appliances.
Safe work ................................................................................................... page 7
Specific safety instructions. ........................................................................ page 7
3. Operating instructions.
Mounting ..................................................................................................... p age 8
Preparing for work ...................................................................................... page 8
Turn on ....................................................................................................... page 9
Defining “Offset Stop” ................................................................................. page 9
Working with the menu and changing parameters ..................................... page 9
Labeling ...................................................................................................... page 9
Adjusting of the dysplay .............................................................................. page 9
Appendix 1 - Setting up the label sensor ....................................................page 10
Appendix 2 - Determination of parameter value - Offset stop .................... page 11
Appendix 3 - Determination of parameter value - Offset Stop 1 ................ page 12
- Determination of parameter value - Offset stop 2 ................ page 13
Appendix 4 - Working with the menu and setting parameters .................... p age 14
Appendix 5 - Adjusting the brightness and the contrast of the display......... page 17
Appendix 6 - Determination of parameter value - distance between labels... page 18
4. Maintenance and cleaning ............................................................................ page 19
5. Service ........................................................................................................... page 19
6. Warranty
General terms ............................................................................................. page 20
Warranty conditions ................................................................................... page 20
7. Transportation ............................................................................................... page 20
8. Disposal ......................................................................................................... page 20
9. EC Declaration of Conformity ..................................................................... page 21
10. Producer. ........................................................................................................ page 24
V.4.02
phone: (+359) 66 801 536 fax: (+359) 801 547
[email protected] www.stselectronics.eu
In the present Operation Manual have been used the following pictograms.
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Read the Operation Manual!
Before starting the machine for the first time, get acquainted with the
functions of the machine and be informed about the correct operation with
electrical appliances. In this connection, read the following operating
instructions. Follow the instructions in the manual. When handing over the
machine to third parties, hand over and all the documentation.
Follow safety warnings and instructions!
Protect yourself from electric shock. Danger to life!
Keep the children away from the machine!
Risk of life from electric shock when a power cord or plug is damaged!
Dispose the packaging and the appliance in accordance with
environmental regulations!
!
1. Introduction
phone: (+359) 66 801 536 fax: (+359) 801 547
[email protected] www.stselectronics.eu
STS808V.4.02
Proper usage
The machine is designed to spread one or two self-adhesive labels (front side and
back side ones) on cylindrical vessels of different diameter and length, with smooth walls.
Labels should be on one roll, / in case of front and back labels - arranged consequently in
series / on the conveyor.
Place the container horizontally on the machine shafts, between the detents. The
process starts. The machine glues the label as it rotates the vessel. After stopping the
rotation, the label is glued and the container is removed from the machine manually. The
process is visualized on the manufacturer's website -http: //stsmachines.eu.
Any other use is considered unlawful and generates significant risks of accident. The
manufacturer accepts no responsibility for faults and damages caused by use contrary to the
indicated instructions.
The electrical protection of the machine is accomplished by protective sheath of the
current-carrying parts and by zeroing of the metal housing. This requires the use of a straight
electrical outlet (socket). Overcurrent protection is provided by fuses built into the machine.
Their replacement should by performed qualified personnel.
Attention !
Do not place any larger or smaller vessels on the machine than those
specified in the technical data! Do not use damaged vessels or vessels
which have irregularly shapes. There is a danger of being injured.
Do not dispose onto the shafts full vessels which are not sealed
good!There is a danger of electric shock!
Do not use labels with size beyond those specified in the specifications!
Feed with labels, maintain and clean the machine only when the power
is off!
Do not cover the ventilation openings of the machine!
Be careful not to spill liquid on the machine!
Do not insert objects into the openings of the machine! There is a danger
of electric shock!
Do not place your hand or fingers on the shafts of the machine! There is a danger of
injury!
Attention !
In case of electric shock! Injury immediately disconnect the electrical
supply through pulling the plug out of the socket!
Get medical attention immediately
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!
!
phone: (+359) 66 801 536 fax: (+359) 801 547
[email protected] www.stselectronics.eu
STS808V.4.02
Equipment /Figure 1.1, Figure 1.2/.
1. Supporting shaft. 10. Control panel.
2. Driving shaft. 11. Start button.
3. Stopers (detents). 12. Sensor for labels.
4. Pull shaft. 13. Power switch.
5. Pressing shaft. 14. Power supply coupling.
6. Clamping mechanism 15. Driving shaft.
7. Stoper (detent) of label tape roller . 16. Label tape rooller driver.
8. Roll label holder. 17. Coupling external start.
9. Brake of the label tape roller.
Scope of the delivery.
Check immediately after unpacking the machine:-
-1 labeling machine for spreading labels on vessels with cylindrical surfaces Label
aplicator STS808;
- 1 power cable 220V, 3x0,75mm2, 1,8m;
- 1 'Start pedal' with connection cable and coupling M12-4P;
- 1 operation manual.
Technical data.
Supply voltage: 220V AC, 50Hz.
Own consumption: <100VA.
Electrical conection: cable with plug type 'SHUKO'.
Dimensions: 365mmW, 245mmH, 330mmD.
Machine weight: 12kg.
Diameter of the vessel: 25 ... 160mm.
Length of the vessel: 80 ... 240mm. / distance between stops
(detents)/
Diameter of the labels roll: <200mm.
Spool diameter: 50 ... 70mm.
Width of the roll / of the label /: 25 ... 150mm.
Label length: 25 ... 500mm.
Distance between labels on the tape: >2,5mm.
Download speed of the tape: 0.1m/sec.
Noise information.
Noise level determined by analysis A.
Acoustic pressure level <70dB (A).
Noise level <70dB.
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phone: (+359) 66 801 536 fax: (+359) 801 547
[email protected] www.stselectronics.eu
STS808V.4.02
STS 808
LABEL APPLICATOR
MC
10
11
Peeling edge
2
1
4
5
7
8
9
3
6
6
15
17
14
13
7
9
16
12
Figure 1.1
Figure 1.2
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phone: (+359) 66 801 536 fax: (+359) 801 547
[email protected] www.stselectronics.eu
STS808V.4.02
2. General safety instructions for handling electrical
appliances.
Attention!
The following safety precautions must be observed when using
electrical appliances to protect against electric shock, risk of injury and fire.
Read all of these instructions before using the machine and store them
carefully.
Safe work.
-Keep your workplace in order. Clutter in the work area can lead to
accidents.
- Ensure good lighting in the workplace.
- Do not use the appliance in humid conditions.
- Do not use the appliance in places where there is a risk of fire or explosion.
- Keep bystanders, especially children, away from the appliance when
operating the appliance.
- Do not use the appliance for purposes other than those intended.
- Do not use the cord to pull the plug from the wall socket. Protect the cable
from oil heat and sharp edges.
- Avoid unnatural postures of the body. Take care of a secure posture, keep
balance in every way.
- Carefully maintain your appliances.
- If you do not use the appliance, remove the plug from the socket.
- Do not use the appliance with a damaged power switch.
An electrical appliance that cannot be switched on and ?Carefully maintain
your appliances.
- If you do not use the appliance, remove the plug from the socket.
- Do not use the appliance with a damaged power switch.
An electrical appliance that cannot be switched on and switched off is
dangerous and needs to be repaired
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!
-Be careful. Treat your work with caution. Do not use the appliance if you are not
concentrated enough.
- Check the appliance for eventual damages. Check that the moving parts function
flawlessly and are not tightened and that there are no damaged parts. All parts must be
installed flawlessly and meet all conditions to ensure a faultless working condition of the
appliance. Damaged safety components and parts must be repaired reliably by a certified
electrician or replaced, unless otherwise stated in the instructions of the operation manual.
Damaged circuit breakers must be replaced by a workshop.
Specific safety instructions.
The vessels are placed and removed manually. The adhesive procedure is started by
pressing the built-in 'Start' button, or by an external start / 'Start' pedal connected to the
intended coupling /.
- Do not place a vessel while the machine shafts are rotating.
- Do not start the machine with a vessel placed incorrectly.
- Do not remove the vessel from the machine before the shafts rotation is stopped.
Failure to keep the above instructions may result in injuries or damages.
phone: (+359) 66 801 536 fax: (+359) 801 547
[email protected] www.stselectronics.eu
STS808V.4.02
3. Operating instructions
Attention !
Every operator working wth the labeling machine (with the Label
aplicator) should become acquainted carefully with the present operating
manual.
Mounting.
The machine should be placed on a flat, horizontal surface larger than its
base. Should provide space around the machine for maintenance servicing and handling.
From the kit supplied with it, a power cord is conected to the supply socket and alsow a 'start
pedal' is connected to an external start cuplung.
Preparation for work.
The orientation of the vessel (left - right) is selected, depending on the direction of the
printed labels. The height of the clamping mechanism and the position of the support shaft
are adjusted according to the diameter of the vessel. Adjust the detents (the stopers) so that
the container is in the middle of the work area.
The label tape roll is affixed to the label roller stand so that the labels face the
adhesive zone. The position of the roll is fixed by the two magnetic stoperes (detents). The
brake is positioned in the middle of the roll.
The pressure shaft is 'unlocked' by moving it forward. The label roll is loaded
according to the attached scheme – Figure 3.1. The sensor is positioned so that the label roll
fully covers the sensor area (narrow gap). Sensor setting up
Scheme of label movement
Pulling shaft
Pressing shaft
Peeling edge
Path of the label Driving shaft Supporting shaft
SensorDrive shaftDrivers
Clamping mechanism
Figure 3.1
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!
phone: (+359) 66 801 536 fax: (+359) 801 547
[email protected] www.stselectronics.eu
STS808V.4.02
is caried out according to Appendix 1. The beginning of the label (front - for two labels) is
positioned next to the peeling edge. The pressure shaft is 'locked'. Label tape drivers are
positioned and fixed to the edges without squeezing it.
Turn on.
After the machine is switched on, an advertisment logo is visualised on the display and
the software version after that is switched to operating mode.
Determination of parameter value 'Offset stop'.
The sensor which is reading the end of the label is located at distance 100mm before
the peeling edge and its position cannot be changed. This requires the input of the 'Offset-
stop' parameter / for single-label mode / and 'Offset-stop 1' and 'Offset-stop 2' / for two-label
mode /. This parameter determines the proper positioning of the subsequent label to the
peelinge edge. The values depend on the length of the labels and the distance between
them. For convenience, the measurement of the labels, the distance between them and the
calculation of the offset are done before mounting the label roller on the machine.
In the case of single-label gluing, the parameter value is determined according to
Appendix 2.
In the case of two labels gluing, the parameter values are determined according to
Appendix 3. If the front label is less than 100mm and the back (rear) label is larger than
100mm, it must be started by spreading and gluing the longer label or by spreading and
gluing the back (rear) one.
Working with the menu and changing parameters.
Menu access is password protected, which is fixed and cannot be changed. Through
the menu can select the language, operating mode / one or two labels /.
For the one label mode shall be set : 'Offset stop' and additional adhesive movemnt
time.
For the two labels mode shall be set: the gap between labels on the the tape, the
distance between the labels affixed to the vessel, 'Offset-stop 1', 'Offset-stop 2' and the
movement time for the adhesive. Access and operation with the menu is carried out
according to Appendix 4.
Labeling.
First starting shall be done without a vessel for control. The new label / front - for two
labels mode/, should be just to the peeling edge. Offset-stop adjustments are made if
necessary.
The adhesive procedure is started by pressing the built-in 'Start' button, or by an
external start / 'Start' pedal connected to the intended coupling /. Performance is indicated on
the display. At the completion of the spreading and affixing (gluing) procedure, the label
counter increases. During the working regime any time the key is pressed for more than 3
seconds, the counter is reset.
Adjusting the display.
The brightness and the contrast of the display can be adjusted if needed. Menu
access and operation are described in Appendix 5.
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phone: (+359) 66 801 536 fax: (+359) 801 547
[email protected] www.stselectronics.eu
STS808V.4.02
Table des matières
