Struers LaboPress-1 Manuel utilisateur

Manual No.: 15057001

Date of Release 11.01.2008

LaboPress-1

Instruction Manual

LaboPress-1

Instruction Manual

Table of Contents Page

User’s Guide ..............................................................1

Reference Guide.......................................................12

Quick Reference Card .............................................22

Always state Serial No and Voltage/frequency if you have technical questions or when ordering spare parts.

You will find the Serial No. and Voltage on the type plate of the machine itself. We may also need the Date

and Article No of the manual. This information is found on the front cover.

The following restrictions should be observed, as violation of the restrictions may cause cancellation of

Struers legal obligations:

Instruction Manuals: Struers Instruction Manual may only be used in connection with Struers equipment

covered by the Instruction Manual.

Service Manuals: Struers Service Manual may only be used by a trained technician authorised by Struers.

The Service Manual may only be used in connection with Struers equipment covered by the Service Manual.

Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is

subject to changes without notice. The manual may mention accessories or parts not included in the present

version of the equipment.

The contents of this manual are the property of Struers. Reproduction of any part of this manual without the

written permission of Struers is not allowed.

Struers A/S

Pederstrupvej 84

DK-2750 Ballerup

Denmark

Telephone +45 44 600 800

Fax +45 44 600 801

LaboPress-1

Instruction Manual

LaboPress-1

Safety Precaution Sheet

To be read carefully

before use

1. The operator should be fully aware of the use of the machine according

to the Instruction Manual.

2. The machine must be placed in a well ventilated room on a working

table with adequate height for convenient operation.

3. Be sure that the actual voltage corresponds to the voltage stated on the

back of the machine and on the heating/cooling unit. The machine must

be earthed.

4. Be sure that the water connections are mounted correctly and without

leaks. The main water supply should be turned on when the machine is

in use.

Struers recommend that the mains water supply is shut off or

disconnected if the machine is to be left unattended

5. Be sure that the outlet hose is safely attached to the water outlet

system.

6. Be sure that the mounting unit is correctly assembled on the press

before starting the process.

7. Be sure that the top closure with upper ram is either correctly mounted

on the mounting cylinder or completely removed from the mounting

cylinder before starting the press.

8. Do not operate the mounting press with a higher force/pressure than

recommended for the actual cylinder diameter and resin in Struers

Application Guide for Hot Mounting.

9. Following a heating cycle, ensure the mounting cylinder is cooled for a

minimum of two minutes before opening.

10. Do not operate the machine whilst assembling or disassembling the

mounting unit.

The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper

installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for

damage(s) to the user or the equipment.

Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified

technician (electromechanical, electronic, mechanical, pneumatic, etc.).

LaboPress-1

Instruction Manual

User’s Guide

Table of Contents Page

1. Getting Started

Checking the Contents .....................................................................2

LaboPress-1................................................................................ 2

Mounting Unit ........................................................................... 2

Unpacking LaboPress-1.................................................................... 2

Placing LaboPress-1 ......................................................................... 2

Transport Screw Cap........................................................................ 2

Getting Acquainted with LaboPress-1............................................. 3

Noise Level........................................................................................4

Supplying Power............................................................................... 4

Supplying Water ............................................................................... 4

Water Inlet.................................................................................4

Water Outlet.............................................................................. 4

Recirculating Cooling Unit........................................................ 4

Assembling the Mounting Unit........................................................ 5

Removing the Cover .................................................................. 5

Installing the Lower Ram .........................................................5

Installing the Mounting Unit.................................................... 5

Installing the Cover................................................................... 6

Installing the Dust Protection Ring ......................................... 6

Disassembling the Mounting Unit................................................... 6

Dropping the Lower Ram.......................................................... 6

Removing the Dust Protection Ring ......................................... 6

Removing the Cover .................................................................. 6

Removing the Mounting Unit ..........................................................7

Removing the Lower Ram ................................................................ 7

Changing the Mounting Unit........................................................... 7

2. Basic Operations

Using the Controls............................................................................ 8

Front Panel Controls of LaboPress-1 .......................................8

Main Switch............................................................................... 8

Placing the Specimen .....................................................................10

Pouring Resin over the Specimen........................................... 10

Placing Two Specimens .................................................................. 10

Installing the Top Closure.............................................................. 11

The Mounting Process .................................................................... 11

Heating On............................................................................... 11

Heating Off ..............................................................................11

Removing the Top Closure .............................................................11

LaboPress-1

Instruction Manual

1. Getting Started

In the packing box you should find the following parts:

1 LaboPress-1 machine

2Measuring spoonsfor mounting resin

1 Funnel

1 Air filter

1 Set of Instruction Manuals

1 Mounting unit

1 Top closure with upper ram

1 Lower ram

1 Dust protection ring

1 Piston pin

1 Mould release agent (FASTI)

1 Scraper (PROAN)

LaboPress-1 is detached from the bottom of the packing case by

removing the four screws from below.

LaboPress-1 should be placed on a steady table with an adequate

working height. The machine must be placed close to the power

supply, water mains and water outlet facilities.

Carry out the following procedure before using the machine for

the first time. Exchange the transport screw cap with the

enclosed air filter , to equalise the pressure in the hydraulic

system.

Checking the Contents

LaboPress-1

Mounting Unit

Unpacking LaboPress-1

Placing LaboPress-1

Transport Screw Cap

The transport screw cap is situated underneath the cover for the

mounting unit.

LaboPress-1

Instruction Manual

Take a moment to familiarise yourself with the location and

names of the LaboPress-1 components.

Front panel

Top closure

Main switch

Mounting unit

Dust protection ring

Cover for mounting unit

Top closure holder

Getting Acquainted with

LaboPress-1

➀

➅

➃

➄➁

➂

➆

LaboPress-1

Instruction Manual

The noise level of the machine is 60 dB (A) measured when the

pump is running, at a distance of 1.0 m/39.4" from the machine.

LaboPress-1 is factory mounted with an electric cable. Mount a

plug on the cable:

Brown: phase

Blue: neutral

Yellow/green: earth

Cooling water can be supplied from the water mains or a

Recirculating Cooling Unit (available separately).

Connect the pressure hose to the water mains tap for cold water:

 Mount the reduction ring with gasket on the water mains tap,

if necessary.

 Insert the gasket and tighten the coupling nut completely.

Water inlet

Water outlet tube

 Lead the water outlet tube (pos. 2) to the drain and be

absolutely sure the hose has a steady downward slope and is

without any obstructions.

 Attach the water outlet tube to the water outlet system.

An optional cooling water recirculation unit is available for users

with special environmental or other needs that demand cooling

water be recirculated. (See Accessories section.)

When connected to LaboPress-1 it must be operated manually,

using the mains power switch to start and stop the cooling

process.

Separate directions for installing and using the cooling water

recirculation unit are provided with the unit.

Noise Level

Supplying Power

IMPORTANT

Check that the mains voltage corresponds to the voltage stated on the type

plate on the machine. Do not operate the machine before the transit screw

cap has been exchanged with the enclosed air filter.

Supplying Water

Water Inlet

➀

➃

➄

➁

IMPORTANT

Only connect to cold water

Water Outlet

Recirculating Cooling Unit

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