Stober ASP 5001 Manuel utilisateur

ASP 5001

Operating manual Data

Concept

Example

V 5.6-S or later

10/2017 en

Table of contents

ID 442181.072

Operating manual ASP 5001

WE KEEP THINGS MOVING

Table of contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..4

1.1 Further documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Further support .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..7

2.1 Component part of the product .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Residual dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4 Presentation of notes on safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3Concept. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

3.1 1. Switchoff distance .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

3.1.1 Controller .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

3.1.2 Control commands and status information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

3.2 2. Switchoff distance .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.3 Overall functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

4.1 1. Switchoff distance .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.2 ASP 5001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5 Deselecting and requesting the safety function .. . . . . . . . . . . . . . . . . . . . . . . . . . . .16

5.1 Deselect STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.2 Request STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.3 Request SS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6 Sample application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

6.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6.2 Calculations of the failure probability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.3 Result . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.3.1 DC = 60 % for Ta1 .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6.3.2 DC = 90 % for Ta1 .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Table of contents

Operating manual ASP 5001

ID 442181.07

WE KEEP THINGS MOVING

7 xDS 5000 safety figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

7.1 PFH and MTTF .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7.1.1 Size 0 to 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7.1.2 Size 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7.2 CCF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

8 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Introduction

ID 442181.074

Operating manual ASP 5001

WE KEEP THINGS MOVING

1 Introduction

The Safe Torque Off (STO) safety function can be realized with devices from the 5th generation of STOBER

inverters.

There are two switchoff distances available:

The enable function of the drive controller is used for the first switch-off distance. The diagnostics can be

performed via the binary output or a fieldbus system.

For the second switchoff distance, the ASP 5001 option is used. If the safety function is required, the controller

of the power unit is switched off via the switching elements of a safety relay and the positively-driven signal

contact is switched at the external safety circuit (NC contact).

The start-up of the motor is then also prevented when faults in the region of the power unit or the control circuit

are present as the required rotating magnetic field is no longer generated.

Advantages of the start inhibitor:

• No switching of the supply voltage required

• Faster restart possible

• Lower contact wear

• Simplified wiring

The following tables shows which inverter the ASP 5001 certified accessory is available for:

With ASP 5001, applications can be realized up to a maximum:

• PL e in category 3 to DIN EN ISO 13849-1:2008-12 or

• SIL 3 to DIN EN 61800-5-2:2008-04.

You can find the certificate at www.stoeber.de.

Inverter Size

Size 0 Size 1 Size 2 Size 3

MDS 5000A Certified Certified Certified Certified

FDS 5000A Certified Certified — —

SDS 5000A Certified Certified Certified Certified

Introduction

Operating manual ASP 5001

ID 442181.07

WE KEEP THINGS MOVING

1.1 Further documentation

You can find the latest document versions at www.stoeber.de.

The devices of the 5th generation of STOBER inverters can be optionally connected with different fieldbus

systems. The connection is described in the following manuals:

You can find the latest document versions at www.stoeber.de.

Manual Contents ID

Commissioning

Instructions MDS 5000

Reinstallation, replacement, function

test

442297

Operating manual 

MDS 5000

Set up the inverter 442285

Manual Contents ID

Commissioning

Instructions FDS 5000

Reinstallation, replacement, function

test

442293

Operating manual

FDS 5000

Set up the inverter 442281

Manual Contents ID

Commissioning

Instructions SDS 5000

Reinstallation, replacement, function

test

442301

Operating manual

SDS 5000

Set up the inverter 442289

Manuals ID

PROFIBUS DP operating manual 441687

CANopen operating manual 441686

EtherCAT operating manual 441896

PROFINET operating manual 442340

USS operating manual 441707

Introduction

ID 442181.076

Operating manual ASP 5001

WE KEEP THINGS MOVING

1.2 Further support

If you have technical questions that are not answered by this document, please contact:

• Phone: +49 7231 582-3060

• E-mail: applications@stoeber.de

If you have questions about the documentation, please contact:

• E-mail: electronics@stoeber.de

If you have questions about training sessions, please contact:

• E-mail: training@stoeber.de

Notes on safety

Operating manual ASP 5001

ID 442181.07

WE KEEP THINGS MOVING

2 Notes on safety

WARNING!

The inverter and its accessories pose dangers.

Read and observe the safety warnings in this section before you use the ASP 5001 in your application.

The ASP 5001 option does provide galvanic separation of the mains supply network. Dangerous voltages may

also be present at the motor terminals for the required safety function! The function is not a protection device

against electric shockaccording to DIN EN 60204-1.

• Secure the system during maintenance or repair work by switching to zero-potential and using an

appropriate system protection!

• Observe the regulations for emergency stop situations!

The accessory ensures that the rotary field is switched off.

• Secure vertically moving axles against falling!

Note that controlling the Safe Torque Off safety function with OSSD signals can lead to unexpected machine

behavior. The inverter enable can not evaluate OSSD signals or tolerate them in the presetting.

• Activate the OSSD tolerance of the interface by entering a delay corresponding to the OSSD signal in the

A43 Enable Switchoff Delay parameter. Note that the OSSD signals are not evaluated but suppressed!

2.1 Component part of the product

As this documentation includes important information for the safe and efficient handling of the product, always

keep it in the immediate vicinity of the product until product disposal and ensure it can be accessed by

qualified personnel at any time.

Also pass on this documentation if the product is handed over or sold to a third party.

Notes on safety

ID 442181.078

Operating manual ASP 5001

WE KEEP THINGS MOVING

2.2 Qualified personnel

Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning

tasks including operation and disposal may only be performed by trained personnel who are aware of the

possible risks.

Personnel must have the qualifications required for the job. The following table lists examples of occupational

qualifications for the jobs:

In addition, the valid regulations, the legal requirements, the reference books, this technical documentation

and, in particular, the safety information contained therein must be carefully

• read,

• understood and

• complied with.

2.3 Residual dangers

A residual movement of up to 180°/pole pair can arise despite an activated safety function in the event of a

short circuit of two power transistors! (Example: 4-pole motor: maximum residual movement 180°/2 = 90°).

• Consider this residual movement for the risk analysis!

The motor coasts if the safety function is activated for a running motor. Controlled stopping is no longer

possible.

• Consider this when configuring your system!

Activity Possible occupational qualifications

Transportation and storage Worker skilled in storage logistics or comparable

training

Configuration - Graduate engineer (electro-technology or

electrical power technology)

- Technician (m/f) (electro-technology)

Installation and connection Electronics technician (m/f)

Commissioning 

(of a standard application)

- Technician (m/f) (electro-technology)

- Master electro technician (m/f)

Programming Graduate engineer (electro-technology or

electrical power technology)

Operation - Technician (m/f) (electro-technology)

- Master electro technician (m/f)

Disposal Electronics technician (m/f)

Notes on safety

Operating manual ASP 5001

ID 442181.07

WE KEEP THINGS MOVING

2.4 Presentation of notes on safety

NOTICE

Notice

means that property damage may occur

if the stated precautionary measures are not taken.

CAUTION!

Caution

with warning triangle means that minor injury may occur

if the stated precautionary measures are not taken.

WARNING!

Warning

means that there may be a serious danger of death

if the stated precautionary measures are not taken.

DANGER!

Danger

means that serious danger of death exists

if the stated precautionary measures are not taken.

Information

refers to important information about the product or serves to emphasize a section in the

documentation to which the reader should pay special attention.

Concept

ID 442181.0710

Operating manual ASP 5001

WE KEEP THINGS MOVING

3 Concept

WARNING!

Improper use poses a danger to life.

Safe technical integration of the 5th generation of STÖBER inverters is not permitted without the ASP

5001.

Using the STÖBER safety concept, configurations can be established up to and including

• PL e in category 3 to DIN EN ISO 13948-1:2008-12 or

• SIL 3 in HF1 to DIN EN 61800-5-2:2008-04.

The Safe Torque Off (STO) safety function is integrated in the inverter.

For a suitable external configuration, the Safe Stop 1 (SS1) safety function to DIN EN 61800-5-2:2008-04 or

a category 1 stop to DIN EN 60204-1:2007-06 can be realized. In this way, STO constitutes a safe fallback

solution.

The devices from the 5th generation of STÖBER inverters meet the requirements for category 3 and HF1

configurations. Accordingly, the device has two switchoff distances that are independent of each other.

Current supply

for electronic

PDS(SR)- Power-Drive-System

(Safety Release)

control

part

Power pack

Motor

Frequency

V+

state

Encoder

STO channel A

STO channel A feedback

STO channel B

STO channel B feedback

Power supply

ASP 5001

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